Micro-nano form roller transfer printing equipment for surface of ceramic material
Technical Field
The invention belongs to the technical field of printing equipment, and particularly relates to micro-nano form roller transfer printing equipment for a ceramic material surface.
Background
It is difficult to directly print patterns on the surface of the ceramic, and the patterns are generally printed by using a transfer printing mode, wherein the micro-nano transfer printing is to transfer printing micro-nano particles on the surface of the ceramic and then fix the patterns on the surface of the ceramic in a photocuring mode.
For example, application No.: the invention provides a transfer printing method of a transfer printing film containing an ultraviolet light curing type adhesive, which utilizes an adhesive layer in the transfer printing film, firstly pastes a transfer printing film to the surface of a printing stock by heating and pressurizing methods, and simultaneously peels off a carrier film to transfer an image-text decorative layer in the transfer printing film to the surface of the printing stock, and then carries out ultraviolet light irradiation curing on the surface of the printing stock to obtain a product with the image-text decorative layer firmly combined with the surface of the printing stock, wherein the main component of the adhesive layer of the transfer printing film is ultraviolet curing resin. The transfer printing method can improve the initial viscosity of the bonding layer of the ultraviolet light curing type adhesive transfer printing film, so that the bonding layer can be quickly adhered by using the prior transfer printing machine, and the transfer printing pattern has the characteristics of irreversibly combining the transfer printing pattern with the surface of a printing stock by ultraviolet curing. The invention has simple production operation process and high transfer speed, and is particularly suitable for large-scale industrial production.
The work piece adopts the drum-type to prevent more when current transfer apparatus uses, and the centering nature of work piece is relatively poor, causes pattern printing fuzzy easily, and current transfer apparatus produces between intermediate carrier film and the work piece when using simultaneously and skids and causes the pattern fuzzy, causes the transfer quality relatively poor, the lower scheduling problem of yields.
Therefore, the transfer printing equipment is researched and improved aiming at the existing structure and deficiency, and the transfer printing equipment for the micro-nano roller with the shape of the surface of the ceramic material is provided, so that the aim of higher practical value is fulfilled.
Disclosure of Invention
Technical problem to be solved
The invention provides roller transfer printing equipment for micro-nano forms on surfaces of ceramic materials, and aims to solve the problems that when the existing transfer printing equipment is used, workpieces are mostly prevented by a roller type, the centering performance of the workpieces is poor, and pattern printing is easy to blur, and when the existing transfer printing equipment is used, slipping is generated between an intermediate carrier film and the workpieces to cause pattern blurring, so that the transfer printing quality is poor, and the yield is low.
(II) technical scheme
The invention relates to a purpose and an effect of roller transfer printing equipment for micro-nano shapes on the surface of a ceramic material, which are achieved by the following specific technical means:
a roller transfer printing device for micro-nano shapes on the surface of a ceramic material comprises an outer shell, a steering workbench, a steering turbine, a steering motor, a steering worm, a workpiece mounting disc, a rotating gear, a tensioning plate, a roller, a support connecting rod, a tensioning cylinder, a sliding chute, a rotating motor, an electric heating roller, a transfer roller, a winding and unwinding cylinder and an intermediate gear; the middle part in the outer shell is axially connected with a group of steering working tables; the top of the steering workbench is axially connected with a group of workpiece mounting discs in a front-back and left-right mode; the inner side of the workpiece mounting disc is fixedly connected with a group of tightening cylinders; the sliding shaft end of the tightening cylinder is hinged with three groups of tightening plates through three groups of supporting connecting rods; the lower part of the inner side of the outer shell is fixedly connected with a group of steering motors; the front and the back of the left side of the upper part of the inner side of the outer shell are respectively and axially connected with a group of transmission rollers and a group of winding and unwinding drums; the middle part of the left side of the upper part of the inner side of the outer shell is axially connected with a group of electric heating rollers; and a group of intermediate gears are respectively and axially connected in the left, right and rear directions of the inner side of the outer shell.
Furthermore, a group of steering turbines is fixedly connected to a bottom center shaft of the steering workbench, a group of steering worms is coaxially and fixedly connected to a rotating shaft of the steering motor, and the steering worms and the steering turbines are meshed to form a worm and gear transmission mechanism;
furthermore, three groups of sliding grooves are arranged on an extending shaft of the tightening cylinder, and the extending shaft of the tightening cylinder is in sliding connection with the workpiece mounting disc through the sliding grooves;
furthermore, two pairs of rollers are arranged on the inner side surface of the tightening plate, the tightening plate is connected with the workpiece mounting disc in a sliding mode through the rollers, and the tightening plate, the support connecting rod, the workpiece mounting disc and an extension shaft of the tightening cylinder jointly form a double-slider mechanism;
furthermore, two groups of the supporting connecting rods connected with the same group of the tightening plates are arranged in parallel, and the tightening plates, the supporting connecting rods and the tightening cylinders form a double-rocker mechanism together;
furthermore, a group of rotating gears is arranged on the inner side of the workpiece mounting disc, and the intermediate gear and the rotating gears are meshed to form a gear transmission mechanism;
furthermore, the group of rotating motors on the left side is in transmission connection with the electric heating roller through a synchronous transmission belt, and the electric heating roller is in transmission connection with the transmission roller and the intermediate gear through the synchronous transmission belt;
furthermore, a group of rotating motors on the rear side and the right side are in transmission connection with the intermediate gear through synchronous transmission belts.
(III) advantageous effects
Compared with the prior art, the invention provides transfer printing equipment for the micro-nano roller with the shape on the surface of the ceramic material, which has the following beneficial effects:
1. the device realizes the tightening of the ceramic workpiece by adopting the double-rocker mechanism and the double-slider mechanism, has good tightening effect and strong centering property, and can effectively prevent the condition of offset caused by uneven placement; the synchronous rotation of ceramic workpiece, electric heat roller, transmission roller has been realized through adopting synchronous drive belt drive mechanism, can effectually prevent to produce between the in-process intermediate carrier film of rendition and the work piece and skid and cause the fuzzy situation of pattern, improve the rendition effect, realize the removal of work piece between different stations through adopting the workstation that turns to that can rotate, improve production efficiency, prevent that the pattern on the work piece from being bumped the flower, improve the rendition quality, improve the yields, the device is simple to use simultaneously, can realize automated control.
Drawings
FIG. 1 is a schematic view of the external shaft side structure of the present invention.
Fig. 2 is a schematic view of the internal axial side structure of the present invention.
Fig. 3 is a schematic side view of the steering table mounting shaft of the present invention.
Fig. 4 is a schematic side view of the light-cured rotary transmission shaft of the present invention.
FIG. 5 is a schematic view of a transfer gear side structure of the present invention.
FIG. 6 is a schematic view of the side structure of the electric heating roller mounting shaft of the present invention.
FIG. 7 is a schematic side view of the workpiece tensioning drive shaft of the present invention.
FIG. 8 is a schematic view of the side structure of the mounting shaft of the tightening plate of the present invention.
In fig. 1 to 8, the correspondence between the component names and the reference numbers is:
1. an outer housing; 2. a steering table; 201. a steering turbine; 3. a steering motor; 301. a steering worm; 4. a workpiece mounting plate; 401. a rotating gear; 5. a tightening plate; 501. a roller; 502. a support link; 6. tightly supporting the air cylinder; 601. a chute; 7. rotating the motor; 8. an electric heating roller; 9. a transfer roller; 10. winding and unwinding a reel; 11. an intermediate gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a micro-nano roller transfer printing apparatus for a ceramic material surface, including: the device comprises an outer shell 1, a steering workbench 2, a steering turbine 201, a steering motor 3, a steering worm 301, a workpiece mounting disc 4, a rotating gear 401, a tightening plate 5, a roller 501, a support connecting rod 502, a tightening cylinder 6, a chute 601, a rotating motor 7, an electric heating roller 8, a transfer roller 9, a winding and unwinding drum 10 and an intermediate gear 11; the middle part inside the outer shell 1 is axially connected with a group of steering working tables 2; the top of the steering workbench 2 is axially connected with a group of workpiece mounting discs 4 in a front-back, left-right and left-right mode; a group of tightening cylinders 6 is fixedly connected to the inner side of the workpiece mounting disc 4; the sliding shaft end of the tightening cylinder 6 is hinged with three groups of tightening plates 5 through three groups of supporting connecting rods 502; the lower part of the inner side of the outer shell 1 is fixedly connected with a group of steering motors 3; a group of the transmission rollers 9 and a group of the winding and unwinding drums 10 are respectively axially connected to the front and the rear of the left side of the upper part of the inner side of the outer shell 1; the middle part of the left side of the upper part of the inner side of the outer shell 1 is axially connected with a group of electric heating rollers 8; the left direction, the right direction and the rear direction of the inner side of the outer shell 1 are respectively and axially connected with a group of intermediate gears 11.
The bottom middle shaft of the steering workbench 2 is fixedly connected with a group of steering turbines 201, a group of steering worms 301 are coaxially and fixedly connected to a rotating shaft of the steering motor 3, the steering worms 301 and the steering turbines 201 are meshed to form a worm and gear transmission mechanism, and in use, the steering motor 3 rotates through the worm and gear transmission mechanism and the steering workbench 2 to realize station circulation of workpieces.
Three groups of sliding grooves 601 are arranged on an extending shaft of the tightening cylinder 6, the extending shaft of the tightening cylinder 6 is in sliding connection with the workpiece mounting disc 4 through the sliding grooves 601, and the extending shaft of the tightening cylinder 6 is guided in use.
The inner side surface of the tightening plate 5 is provided with two pairs of rollers 501, the tightening plate 5 is connected with the workpiece mounting disc 4 in a sliding mode through the rollers 501, the tightening plate 5, the support connecting rod 502, the workpiece mounting disc 4 and the extension shaft of the tightening cylinder 6 jointly form a double-slider mechanism, and the tightening plate 5 is stretched outwards through the double-slider mechanism when the tightening cylinder 6 is used and the extension shaft contracts.
Wherein, two groups of the supporting connecting rods 502 connected with the same group of the tightening plate 5 are installed in parallel, a double-rocker mechanism is formed among the tightening plate 5, the supporting connecting rods 502 and the tightening cylinder 6, the tightening plate 5 is kept parallel to the central axis while being tightened through the double-rocker mechanism in use, and a good centering effect is kept
The inner side of the workpiece mounting disc 4 is provided with a group of rotating gears 401, the intermediate gear 11 and the rotating gears 401 are meshed to form a gear transmission mechanism, in use, the intermediate gear 11 drives the workpiece mounting disc 4 to rotate through the gear transmission mechanism, and meanwhile, the workpiece and the intermediate gear 11 rotate reversely through the gear transmission mechanism.
The left group of the rotating motor 7 is in transmission connection with the electric heating roller 8 through a synchronous transmission belt, the electric heating roller 8 is in transmission connection with the transfer roller 9 and the intermediate gear 11 through the synchronous transmission belt, and in use, the rotating motor 7 simultaneously drives the electric heating roller 8, the transfer roller 9 and the intermediate gear 11 to synchronously rotate so as to realize transfer printing.
The rotating motors 7 on the rear side and the right side are in transmission connection with the intermediate gear 11 through synchronous transmission belts, and in use, the rotating motors 7 drive the intermediate gear 11 to rotate to realize rotation of a workpiece and realize photocuring action.
When in use: the ceramic workpiece is sleeved on the outer side of a tensioning plate 5, a tensioning cylinder 6 contracts, the tensioning cylinder 6 tightly supports the workpiece under the action of a double-slider mechanism and a double-rocker mechanism, a steering motor 3 drives a steering workbench 2 to rotate for ninety degrees through a worm and gear transmission mechanism, a rotating gear 401 is meshed with a group of intermediate gears 11 on the left side, the rotating motor 7 drives an electric heating roller 8 to rotate through a synchronous belt transmission mechanism, the electric heating roller 8 simultaneously drives two groups of rotating motors 7 and the intermediate gears 11 to synchronously rotate through the synchronous belt transmission mechanism, and transfer printing action is set; after the transfer printing is finished, the steering workbench 2 rotates ninety degrees, the rotating gear 401 is meshed with the group of intermediate gears 11 on the rear side, the rotating motor 7 on the rear side drives the rotating gear 401 to rotate through the synchronous belt transmission mechanism, the workpiece mounting disc 4 rotates to carry out photocuring treatment on the ceramic workpiece, and the transfer printing can be stably fixed on the ceramic workpiece.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.