CN111203648A - Non-intermittent type flowing water laser cutting equipment and method thereof - Google Patents
Non-intermittent type flowing water laser cutting equipment and method thereof Download PDFInfo
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- CN111203648A CN111203648A CN202010079835.6A CN202010079835A CN111203648A CN 111203648 A CN111203648 A CN 111203648A CN 202010079835 A CN202010079835 A CN 202010079835A CN 111203648 A CN111203648 A CN 111203648A
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- plate
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- object placing
- laser cutting
- cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
Abstract
The invention relates to non-intermittent flowing water laser cutting equipment which comprises a workbench, a first guide rail, a cross beam and a laser cutter, wherein the first guide rail is arranged on the workbench; the workbench comprises transverse edges and longitudinal edges which are arranged oppositely, and a first processing object placing table and a second processing object placing table are arranged along the longitudinal edge direction of the workbench and used for placing a plate to be cut; the two first guide rails are respectively arranged on the longitudinal edges of the workbench, which are arranged oppositely, and the first guide rails penetrate through the first processing object placing table and the second processing object placing table; two ends of the cross beam are respectively connected with the two first guide rails in a sliding manner, and the cross beam is provided with a second guide rail which is consistent with the transverse edge direction of the workbench; the laser cutter is arranged on the second guide rail of the cross beam in a sliding mode and used for cutting and processing the plate. The laser cutting equipment provided by the invention has the advantages that the long and narrow machine body is provided with the plurality of processing object placing tables for processing the thin plate, the plurality of processing object placing tables can work circularly, the working efficiency of the laser cutter is improved, the cost is saved, and the efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of laser cutting equipment, and particularly relates to non-intermittent flowing water laser cutting equipment and a method thereof.
Background
Most laser cutting machine on the market at present, all adopt the lathe bed host computer to add the structure that the dustcoat adds the swap table, if two workstations carry out laser cutting simultaneously, then laser cutting machine needs sufficient space round trip movement to between two workstations, this kind of laser cutting machine often has the cost higher, it is big to drop into earlier stage, area occupied is big, operating personnel work shift position is limited and influence work efficiency, because the existence of dustcoat operating personnel can not clearly master the circumstances such as inside running state of laser cutting equipment.
Disclosure of Invention
The invention provides non-intermittent flowing water laser cutting equipment and a method thereof, which are used for reducing the occupied area of the laser cutting equipment and improving the working efficiency of operators.
The invention discloses a non-intermittent type flowing water laser cutting device in a first aspect, which comprises:
the worktable comprises a transverse edge and a longitudinal edge which are oppositely arranged, and a first machining object placing table and a second machining object placing table are arranged along the longitudinal edge direction and used for placing a plate to be cut;
the two first guide rails are respectively arranged on the longitudinal edges of the workbench, which are arranged oppositely, and the first guide rails penetrate through the first processing object placing table and the second processing object placing table;
the two ends of the cross beam are respectively connected with the two first guide rails in a sliding manner, and a second guide rail which is consistent with the transverse side direction of the workbench is arranged on the cross beam;
and the laser cutter is slidably arranged on the second guide rail of the cross beam and is used for cutting and processing the plate.
Preferably, the workstation still includes the transition platform, the setting of transition platform is in first processing put the thing platform with the second processing is put between the thing platform, just be equipped with on the transition platform to first guide rail direction extends in order to restrict the scalable locating part that the crossbeam removed.
Preferably, first guide rail includes first conduction portion and second conduction portion, first conduction portion is fixed the edge of indulging of putting the thing platform is put in first processing, the second conduction portion is fixed the thing platform is put in the second processing on the edge of indulging, first processing put the thing platform with the thing platform is put in the second processing can dismantle fixed connection between the thing platform, first conduction portion with can dismantle fixed connection between the second conduction portion.
Preferably, the non-intermittent flowing water laser cutting equipment further comprises a pipe positioning mechanism, and the pipe positioning mechanism is arranged on the longitudinal edge of the workbench.
Preferably, the pipe positioning mechanism comprises a fixed chuck and a movable chuck, the movable chuck is fixed at one end of the cross beam, the fixed chuck is fixed on a first guide rail corresponding to one end of the cross beam, and the pipe to be cut sequentially passes through the fixed chuck and the movable chuck.
Preferably, the fixed chuck includes first annular cover and first clamping jaw, first annular cover with first guide rail fixed connection, first clamping jaw is fixed in the first annular cover, just be equipped with anti-skidding line on the first clamping jaw.
Preferably, the movable chuck comprises a second annular cover and a second clamping jaw, the second annular cover is fixedly connected with the cross beam, the second clamping jaw is fixed in the second annular cover, and a fixing part convenient for clamping or loosening the pipe is arranged on the second clamping jaw.
Preferably, the non-intermittent flowing water laser cutting equipment further comprises a waste material trolley, and the waste material trolley is fixed on the longitudinal edge of the workbench.
The invention discloses a cutting method of non-intermittent flowing water laser cutting equipment in a second aspect, which comprises the following steps:
placing a plate to be cut to a first machining area and a second machining area of a workbench;
moving the cross beam to the first processing area, and starting a laser cutter to process the plate to be cut in the first processing area;
after the plate to be cut in the first processing area is processed, the beam is continuously moved to a second processing area;
starting the laser cutter to process the plate to be cut in the second processing area, and simultaneously replacing the plate which is processed in the first processing area with the plate to be cut;
after the plate to be cut in the second processing area is processed, the beam is continuously moved to the first processing area;
starting a laser cutter to process the plate to be cut in the first processing area, and simultaneously replacing the plate to be processed in the second processing area with the plate to be cut;
and circularly processing the plate materials in the first processing area and the second processing area.
According to the embodiment of the invention, the laser cutting equipment disclosed by the invention abandons the traditional cutting machine outer cover and the exchangeable workbench, the long and narrow machine body is adopted to arrange a plurality of processing object placing tables for processing the thin plate, the open operating platform is convenient for operators to feed and discharge materials, the visual field is wide, and the accident probability is reduced; meanwhile, the multiple processing object placing tables can work circularly, and compared with the arrangement of two existing work tables at intervals, the laser cutting equipment needs to move rotationally to exchange the two work tables, so that the working efficiency of the laser cutter is improved, the cost is saved, and the efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of a non-intermittent flowing water laser cutting device according to a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a non-intermittent flowing water laser cutting apparatus according to a second embodiment of the present invention;
FIG. 3 is a flow chart of a non-intermittent flow laser cutting method according to the present invention.
Main element number description:
1. a work table; 11. a first processing object placing table; 12. a second processing object placing table; 101. transverse edges; 102. longitudinal edges; 2. a first guide rail; 3. a cross beam; 31. a second guide rail; 4. a laser cutter; 5. a pipe positioning mechanism; 51. fixing the chuck; 52. moving the chuck; 511. a first annular shield; 512. a first jaw; 521. a second annular shroud; 522. a second jaw.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
First embodiment
Referring to fig. 1, the present invention discloses a non-intermittent flowing water laser cutting device, which comprises a worktable 1, a first guide rail 2, a beam 3 and a laser cutter 4; the workbench 1 comprises a transverse edge 101 and a longitudinal edge 102 which are oppositely arranged, and a first machining object placing table 11 and a second machining object placing table 12 are arranged on the workbench 1 along the direction of the longitudinal edge 102 and used for placing a plate to be cut; the two first guide rails 2 are respectively arranged on the longitudinal edges 102 of the workbench 1 which are oppositely arranged, and the first guide rails 2 penetrate through the first processing object placing table 11 and the second processing object placing table 12; two ends of the cross beam 3 are respectively connected with the two first guide rails 2 in a sliding way, and the cross beam 3 is provided with a second guide rail 31 which is consistent with the direction of the transverse edge 101 of the workbench 1; the laser cutter 4 is slidably disposed on the second rail 31 of the cross member 3 for cutting the work sheet.
Compared with the prior art, the laser cutting equipment provided by the invention has the advantages that the traditional cutting machine outer cover and the exchangeable workbench 1 are abandoned, the long and narrow machine body is adopted to be provided with the plurality of processing object placing tables for processing the thin plate, the open type operating platform is convenient for operators to feed and discharge materials, the visual field is wide, and the accident probability is reduced; meanwhile, the multiple processing object placing tables can work circularly, so that the working efficiency of the laser cutter 4 is improved, the cost is saved, and the efficiency is improved.
In this embodiment, the workbench 1 further includes a transition table, the transition table is disposed between the first processing object placing table 11 and the second processing object placing table 12, and the transition table is provided with a limiting member extending toward the first guide rail 2 to limit the movement of the cross beam 3 and a power output assembly driving the limiting member to move. The limiting part can extend out of the limiting beam 3 under the driving of the power output assembly to continue to move to another processing object placing table, and can also retract under the driving of the power output assembly, so that the influence on the movement of the beam 3 is avoided. The setting of locating part mainly deals with the crossbeam 3 and puts the thing platform in a processing after the processing is accomplished, and another processing puts the condition that the thing platform has not prepared yet, can avoid causing danger or make laser cutter 4 do useless work repeatedly.
In this embodiment, the first guide rail 2 includes a first conduction portion and a second conduction portion, the first conduction portion is fixed on the longitudinal edge 102 of the first processing object placing table 11, the second conduction portion is fixed on the longitudinal edge 102 of the second processing object placing table 12, the first processing object placing table 11 and the second processing object placing table 12 are detachably and fixedly connected, and the first conduction portion and the second conduction portion are detachably and fixedly connected. Put the thing platform 1111 and be equipped with the transition platform between the thing platform 1212 is put in the second processing to first processing, then the transition platform puts the thing platform 1111 and the thing platform 1212 can dismantle with first processing respectively and is connected. This detachable construction is convenient for the dismouting in order to adapt to different production operation environment.
The first processing object placing table 11 and the second processing object placing table 12 can be detached, and the requirements of the processing object placing tables in different operation environments are increased or reduced conveniently. For example: under the circumstances of unloading consuming time longer on panel, can increase the processing and put the thing platform, can increase cycle time like this, avoid laser cutter 4 stop work to wait for the unloading.
In this embodiment, the non-intermittent type flowing water laser cutting apparatus further includes a waste car fixed to the longitudinal edge 102 of the table 1. The cutting waste material is convenient for collect by the waste material car, avoids the waste material overstock on workstation 1 too much, influences normal use.
Second embodiment
Referring to fig. 2, the non-intermittent flowing water laser cutting apparatus further includes a tube positioning mechanism 5, different from the first embodiment, the tube positioning mechanism 5 is disposed on the longitudinal edge 102 of the worktable 1. According to the requirement of pipe processing, the pipe positioning mechanism 5 can be arranged on one longitudinal side 102 or the pipe positioning mechanisms 5 can be arranged on two longitudinal sides 102 simultaneously.
The function of the laser cutting equipment can be increased by arranging the pipe positioning mechanism 5, so that the laser cutting equipment can simultaneously and compatibly process the plate and the pipe. The pipe positioning mechanism 5 is detachably fixed on the laser cutting equipment through a connecting piece, and the pipe positioning mechanism 5 can be detached when the pipe is not used for processing.
In this embodiment, the pipe positioning mechanism 5 includes a fixed chuck 51 and a movable chuck 52, the movable chuck 52 is fixed at one end of the beam 3, the fixed chuck 51 is fixed on the first guide rail 2 corresponding to one end of the beam 3, and the pipe to be cut sequentially passes through the fixed chuck 51 and the movable chuck 52. The fixed chuck 51 is fixed on the first guide rail 2, and the movable chuck 52 is fixed on the cross beam 3 and can move according to the movement of the cross beam 3, so that the pipe cutting is more accurate.
In this embodiment, the fixed chuck 51 includes a first annular cover 511 and a first clamping jaw 512, the first annular cover 511 is fixedly connected to the first guide rail 2, the first clamping jaw 512 is fixed in the first annular cover 511, and the first clamping jaw 512 is provided with anti-slip threads.
In this embodiment, the movable chuck 52 includes a second annular cover 521 and a second clamping jaw 522, the second annular cover 521 is fixedly connected to the cross beam 3, the second clamping jaw 522 is fixed in the second annular cover 521, and the second clamping jaw 522 is provided with a fixing portion for facilitating clamping or loosening of the pipe.
Referring to fig. 3, a second aspect of the present invention discloses a cutting method of a non-intermittent flowing water laser cutting device, which includes the following steps:
s100, placing a plate to be cut to a first machining area and a second machining area of a workbench;
the first processing area and the second processing area are arranged side by side at intervals, so that the plate is convenient for workers to take and place, and meanwhile, the laser cutter is convenient to cut.
S200, moving the cross beam into the first processing area, and starting a laser cutter to process a plate to be cut in the first processing area;
when the cross beam is positioned at the edge position of the first processing area, the laser cutter is started, firstly, the laser cutter moves on the second guide rail of the cross beam to perform transverse cutting, then, the cross beam moves towards the longitudinal direction, and the laser cutter continues to perform transverse cutting at the next longitudinal position.
S300, after the plate to be cut in the first processing area is processed, the beam is continuously moved to a second processing area;
a transition table is arranged between the first processing area and the second processing area, when the cross beam moves to the transition table, whether the plates in the second area are placed perfectly or not needs to be detected, if not, the cross beam stops moving, the laser cutter is automatically closed, and when the cross beam starts to move, the laser cutter is started.
S400, starting a laser cutter to process the plate to be cut in the second processing area, and simultaneously replacing the plate to be processed in the first processing area with the plate to be cut;
when the second processing area is processed, the plate is replaced in the first processing area, the workbench is provided with a sensor for monitoring whether the plate is replaced or not, and if the plate is not replaced, the limiting part in the transition table extends out, so that the cross beam is prevented from moving to the first processing area.
S500, after the plate to be cut in the second processing area is processed, the beam is continuously moved to the first processing area;
s600, starting a laser cutter to process the plate to be cut in the first processing area, and simultaneously replacing the plate to be processed in the second processing area with the plate to be cut;
and circularly processing the plate materials in the first processing area and the second processing area.
The first processing area and the second processing area can work uninterruptedly, so that the cutting work efficiency of the laser cutter is improved.
Compared with the traditional laser cutting machine, the non-intermittent flowing water laser cutting method has the advantages that:
1) the exchange workbench is not needed to be purchased, the time for exchanging the workbench is saved, the power and transmission components of the workbench are not needed, and the cost is further saved;
2) the performance of a transmission motor of the cross beam can be reduced, and the high performance of the traditional cutting machine is not required to be achieved, so that the performance of the motor at the position can be compensated due to the saved time for exchanging the workbench, and the cost is reduced again;
3) the outer cover does not need to be purchased, the outer cover part is not arranged, the visual field of the cutting area of the lathe bed is wide, the accidental injury to people caused by the factor shielded by the outer cover can be avoided, and the safety is better;
4) the overall cost of the cutting machine is reduced, the early investment is small, and the number of audiences and clients can be greatly increased.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
In view of the above description of the technical solutions provided by the present invention, those skilled in the art will recognize that there may be variations in the technical solutions and the application ranges according to the concepts of the embodiments of the present invention, and in summary, the content of the present specification should not be construed as limiting the present invention.
Claims (9)
1. A non-intermittent flowing water laser cutting apparatus, comprising:
the worktable comprises a transverse edge and a longitudinal edge which are oppositely arranged, and a first machining object placing table and a second machining object placing table are arranged along the longitudinal edge direction and used for placing a plate to be cut;
the two first guide rails are respectively arranged on the longitudinal edges of the workbench, which are arranged oppositely, and the first guide rails penetrate through the first processing object placing table and the second processing object placing table;
the two ends of the cross beam are respectively connected with the two first guide rails in a sliding manner, and a second guide rail which is consistent with the transverse side direction of the workbench is arranged on the cross beam;
and the laser cutter is slidably arranged on the second guide rail of the cross beam and is used for cutting and processing the plate.
2. The non-intermittent flowing water laser cutting device according to claim 1, wherein the worktable further comprises a transition table, the transition table is disposed between the first processing object placing table and the second processing object placing table, and a retractable limiting member extending toward the first guide rail is disposed on the transition table to limit the movement of the beam.
3. The non-intermittent flowing water laser cutting device according to claim 1, wherein the first guide rail includes a first conduction portion and a second conduction portion, the first conduction portion is fixed to a longitudinal edge of the first processing object placing table, the second conduction portion is fixed to a longitudinal edge of the second processing object placing table, the first processing object placing table and the second processing object placing table are detachably and fixedly connected, and the first conduction portion and the second conduction portion are detachably and fixedly connected.
4. The non-intermittent flowing water laser cutting device according to claim 1, further comprising a pipe positioning mechanism provided on a longitudinal side of the table.
5. The non-intermittent flowing water laser cutting device according to claim 4, wherein the pipe positioning mechanism comprises a fixed chuck and a movable chuck, the movable chuck is fixed at one end of the beam, the fixed chuck is fixed on a first guide rail corresponding to one end of the beam, and the pipe to be cut passes through the fixed chuck and the movable chuck in sequence.
6. The non-intermittent running water laser cutting device according to claim 5, wherein the fixed chuck comprises a first annular cover and a first clamping jaw, the first annular cover is fixedly connected with the first guide rail, the first clamping jaw is fixed in the first annular cover, and the first clamping jaw is provided with anti-skid grains.
7. The non-intermittent running water laser cutting device according to claim 5, wherein the movable chuck comprises a second annular cover and a second clamping jaw, the second annular cover is fixedly connected with the cross beam, the second clamping jaw is fixed in the second annular cover, and a fixing portion facilitating clamping or loosening of the pipe is arranged on the second clamping jaw.
8. The non-intermittent flowing water laser cutting device according to claim 1, further comprising a waste car fixed to a longitudinal edge of the table.
9. A cutting method based on the non-intermittent running water laser cutting apparatus according to any one of claims 1 to 8, comprising:
placing a plate to be cut to a first machining area and a second machining area of a workbench;
moving the cross beam to the first processing area, and starting a laser cutter to process the plate to be cut in the first processing area;
after the plate to be cut in the first processing area is processed, the beam is continuously moved to a second processing area;
starting the laser cutter to process the plate to be cut in the second processing area, and simultaneously replacing the plate which is processed in the first processing area with the plate to be cut;
after the plate to be cut in the second processing area is processed, the beam is continuously moved to the first processing area;
starting a laser cutter to process the plate to be cut in the first processing area, and simultaneously replacing the plate to be processed in the second processing area with the plate to be cut;
and circularly processing the plate materials in the first processing area and the second processing area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010079835.6A CN111203648A (en) | 2020-02-04 | 2020-02-04 | Non-intermittent type flowing water laser cutting equipment and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010079835.6A CN111203648A (en) | 2020-02-04 | 2020-02-04 | Non-intermittent type flowing water laser cutting equipment and method thereof |
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| CN111203648A true CN111203648A (en) | 2020-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010079835.6A Pending CN111203648A (en) | 2020-02-04 | 2020-02-04 | Non-intermittent type flowing water laser cutting equipment and method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112059437A (en) * | 2020-08-20 | 2020-12-11 | 佛山市宏石激光技术有限公司 | Pipe cutting method of plate-pipe integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077967A (en) * | 2016-06-14 | 2016-11-09 | 鞍山天琪科技有限公司 | A kind of dual-purpose laser cutting device of tube sheet |
| CN205888355U (en) * | 2016-08-16 | 2017-01-18 | 广州汉马自动化控制设备有限公司 | Take board pipe integral type cutting device of interactive workstation |
| CN208343062U (en) * | 2018-03-22 | 2019-01-08 | 佛山市神雕机电设备有限公司 | A kind of clamping plate machine table |
-
2020
- 2020-02-04 CN CN202010079835.6A patent/CN111203648A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077967A (en) * | 2016-06-14 | 2016-11-09 | 鞍山天琪科技有限公司 | A kind of dual-purpose laser cutting device of tube sheet |
| CN205888355U (en) * | 2016-08-16 | 2017-01-18 | 广州汉马自动化控制设备有限公司 | Take board pipe integral type cutting device of interactive workstation |
| CN208343062U (en) * | 2018-03-22 | 2019-01-08 | 佛山市神雕机电设备有限公司 | A kind of clamping plate machine table |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112059437A (en) * | 2020-08-20 | 2020-12-11 | 佛山市宏石激光技术有限公司 | Pipe cutting method of plate-pipe integrated machine |
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Application publication date: 20200529 |