Air charging device
Technical Field
The invention relates to the technical field related to waterproof coiled material preparation, in particular to an inflating device.
Background
The existing waterproof roll usually adopts a paper roll as a roll core of the waterproof roll, and the paper roll core is often deformed after meeting water, and the deformation often causes the inconvenience of storage and placement of the waterproof roll.
In order to prevent the core from deforming after the waterproof roll meets water in the storage process, therefore, the plastic core which is not easy to deform is used for replacing a paper core to become a main means for solving the problem, the conventional rolled plastic core is not enough in strength, the phenomenon of bending often occurs in the transportation process of the waterproof roll, in order to improve the strength of the plastic core and prevent the waterproof roll from bending in the transportation process, an inflation column made of rolled plastic can be used as the core of the waterproof roll to further improve the strength of the core, the existing plastic core inflation device can only simply inflate the air bag, but cannot make the inflation column into a roll, and then the air bag is inflated by adopting a manual conveying method in the inflation process, so that the inflation efficiency is greatly reduced, and the air bag cannot be cut into a plurality of lengths by the existing inflation device, these operations are often performed by operators, which accordingly reduces the inflation efficiency, and the conventional inflator is inconvenient to place an uninflated airbag on the inflator, and based on the above analysis, the conventional inflator mainly has a disadvantage of low working efficiency.
Disclosure of Invention
The invention provides an inflating device, which is used for solving the defects of the prior art, is convenient to place uninflated airbags, is convenient to convey the uninflated airbags, can cut the uninflated airbags, can efficiently complete the inflation of the airbags, can wind the inflated airbags into rolls, is convenient to push out the wound airbag rolls, and has strong practicability.
In order to achieve the purpose of the invention, the following technology is adopted:
an inflator device, comprising:
the coil placing unit is used for placing an inflatable column to be inflated and comprises a coil placing end support assembly, wherein one end of the coil placing end support assembly is provided with a coil making assembly head, the other end of the coil placing end support assembly is provided with a coil making rotating head, the other ends of the coil making assembly head and the coil making rotating head are provided with end support assemblies, a first rotating rod is arranged between the end support assemblies, two ends of the coil placing end support assembly are provided with pre-tightening assemblies, and the pre-tightening assemblies are used for limiting the rotation of the first rotating rod;
the conveying unit is arranged on the coil placing unit and used for conveying the inflatable column to be inflated;
the cutting unit is arranged on the conveying unit and used for cutting off the inflatable column to be inflated;
the inflation unit is positioned at the other end of the slitting unit and used for inflating the inflation column, and comprises a support assembly, inflation mechanisms are symmetrically arranged on two sides of the upper end of the support assembly, the inflation mechanisms are respectively provided with a pushing mechanism, the inflation mechanisms are used for inflating the winding cores, and the pushing mechanisms are used for conveying the winding cores during inflation;
the supporting assembly comprises a plurality of supporting plates, a plurality of fixing rods are arranged at the upper ends of the supporting plates on the same side in an extending manner, and an assembling plate is arranged at the other end of each fixing rod; the inflating mechanism comprises inflating pumps which are all arranged on the upper mounting plate, the inflating pumps are connected with an inflating part, the other end of the inflating part is fixed on the assembling plate, an inflating pipe is arranged on the other side of the assembling plate and is communicated with the inflating part, an inflating pipe is arranged at the other end of the inflating pipe, a cutting knife is arranged at the joint of the inflating pipe and the inflating pipe, a closed tip is formed at one end of the inflating pipe, and a plurality of air outlet holes are formed in the inflating pipe; the pushing mechanism comprises a plurality of rotating rods which are assembled on the assembly plate in pairs, the rotating rods are uniformly distributed on the upper side and the lower side of the inflation tube, belt pulleys are mounted at one ends of the rotating rods, belts are arranged between the belt pulleys on the same side, the belts at one end are connected with a pushing motor, pushing wheels are mounted at the other ends of the rotating rods, pushing arc grooves are formed in the outer walls of the pushing wheels in an inwards concave mode, and the pushing arc grooves are concentric with the inflation tube;
the coil making unit is arranged at the other end of the inflating unit, makes the inflated inflating column into a coil shape and comprises a lower fixing component, the upper end of the lower fixing component is provided with a coil making motor, the coil making motor is connected with a first rotating head, the first rotating head is provided with a rotating component, and the lower end of the lower fixing component is provided with a propelling component;
the pushing-out unit is arranged on the rolling unit and used for pushing the rolled inflatable column out of the rolling unit and comprises a side branch assembly arranged at the other end of the lower fixing plate, a second rotating head is arranged at the upper end of the side branch assembly, a pushing-out driving assembly is arranged at the lower end of the side branch assembly, and a roll core pushing-out assembly is arranged in the middle of the side branch assembly;
and the compaction unit is arranged on the rolling unit and is used for compacting during rolling of the inflatable column.
Furthermore, the coiling end support assembly comprises a pair of bottom plates which are arranged in pairs, a plurality of fixed connection plates are arranged between the bottom plates, end support plates are arranged on the bottom plates in an upward extending mode, end assembly seats are arranged at the other ends of the end support plates, and third bearings are arranged on the end assembly seats;
the rolling assembly head comprises a first penetrating rod assembled on one of the third bearings, two ends of the first penetrating rod extend out of the third bearings, a first concave plate is installed at the inner side end of the first penetrating rod, a first rotating plate is assembled on the first concave plate, a first bolt penetrates through the first concave plate, the first rotating plate is assembled on the first concave plate through the first bolt, a plug bush is installed at the other end of the first rotating plate, fan-shaped holes are formed in the other end of the plug bush in a circumferential array mode, fan-shaped plug boards penetrate through the fan-shaped holes, the other ends of the fan-shaped plug boards are fixed to the first rotating rod, threads are formed in the inner wall of each fan-shaped plug board, a pushing column is screwed in each fan-shaped plug board, and an end support assembly located at the end of the rolling assembly head penetrates through the fan-shaped plug boards and is fixed to one end of the first rotating;
the coiling rotating head comprises a second penetrating rod assembled on a third bearing, two ends of the second penetrating rod extend out of the third bearing, a second concave plate is installed at the inner side end of the second penetrating rod, a second bolt penetrates through the other end of the second concave plate, the other end of the second concave plate is assembled with an end rotating rod, the end rotating rod is assembled on the second concave plate through the second bolt, and an end support assembly located at the coiling rotating head end is installed at the other end of the end rotating rod;
the end support assembly comprises an assembly disc, key-shaped holes are formed in the assembly disc in a penetrating mode and are of a symmetrical structure, end support fixing plates are mounted at two ends of each key-shaped hole, a telescopic fixing rod is fixed between each pair of end support fixing plates, a first spring penetrates through each telescopic fixing rod, a penetrating plate penetrates through each telescopic fixing rod, an extension pressing plate is formed at one end of each penetrating plate, the other end of each penetrating plate penetrates through the key-shaped holes, an arc jacking plate is mounted at the other end of each penetrating plate, and the first springs are located between the end support fixing plates and the penetrating plates located on the inner side;
the pretension subassembly is including installing the pretension fixed plate in the end assembly seat outer wall in pairs, the pretension fixed plate all is located first rotation pole both sides, the pretension fixed plate all outwards extends and installs pretension assembly plate two pairs, pretension assembly plate has all worn four pairs of pretension pole, the second spring has all been worn to the pretension pole, every key plate is installed to the other end of pretension pole, the crowded push pedal is all installed to the key shape board opposite side that is located the homonymy, arc pretension piece is all installed to the other end of crowded push pedal, arc pretension piece inner wall all is equipped with anti-skidding rubber pad, arc pretension piece all is concentric with first rotation pole, and wear the outer wall contact of pole with first pole and the second respectively.
Further, carry the unit including all installing in the preceding extension board of the transport of end assembly seat one side a pair of, preceding extension board lower extreme all inwards extends to install the extension board of buckling a plurality ofly, extension board middle part position department of buckling all upwards installs first short extension board with extending, the extension board other end of buckling all upwards extends to install the short extension board of second, be located the first short extension board upper end of homonymy and install and carry the assembly curb plate, the assembly curb plate all is equipped with a plurality of pairs of conveying roller with equidistant array, conveying gear is all installed to conveying roller one end, every all mesh to the conveying gear that the conveying roller set up, every carries the gear through conveying motor drive to carry out opposite direction's rotation to every conveying roller, the medium plate is installed to the short extension board upper end of second, the medium plate upper surface is tangent with the conveying.
Further, cut the unit including installing in the feeding frame of medium plate one end, the feeding frame upper end is run through ground and is taken shape there is the cutter motion hole, and feeding frame both ends are upwards installed with extending and are cut the assembly seat, cut and be equipped with between the assembly seat and cut the screw rod, cut screw rod one end and be connected with and cut the motor, cut the motor and install in cutting the assembly seat, cut the upper end between the assembly seat and install and cut the guide, cut the screw rod and be equipped with and cut the subassembly.
Further, cut the subassembly including assembling in the motion piece of cutting the screw rod, cut motion piece upper end and wear in cutting the guide, cut motion piece upper end and install and cut the cylinder, cut the cylinder upper end and install and cut the lifter plate, cut the lifter plate both ends and all install and cut the lifter, cut the lifter and all wear in cutting the motion piece, cut motion piece lower extreme and install the cutter mounting panel, cutter mounting panel middle part position department downwardly extending installs the cutter, the cutter wears in cutter motion hole.
Further, the lower fixing assembly comprises a lower fixing plate, one end of the lower fixing plate is provided with a first upper extension supporting plate in an upward extending mode, the upper end of the first upper extension supporting plate is provided with a first assembling seat, the first assembling seat is provided with a first bearing, and the coil making motor is installed on the first assembling seat;
the first rotating head comprises a first rotating shaft assembled on a first bearing, one end of the first rotating shaft is connected to the coil making motor, a first rotating disc is installed at the other end of the first rotating shaft, first rotating support plates are installed on the outer wall of the first rotating disc in a circumferential array mode, first rotating support rods are installed on the first rotating support plates, a first assembling frame is installed at the other end of each first rotating support rod, first installing lugs are installed on the four walls of the first assembling frame, the first installing lugs are installed at the other end of each first rotating support rod, the inner wall of the frame body of each first assembling frame is installed on a motion guide block, a first arc-shaped plate is installed in the middle of the first assembling frame, and first permanent magnets are installed on the upper side and the lower side of the first arc-shaped plate;
the rotating assembly comprises a pair of clamping rotating plates, a first end assembling block is mounted at one end of each clamping rotating plate, an inserting block is mounted at the other end of each clamping rotating plate, a second electromagnet is mounted at the other end of each inserting block, L-shaped plates are mounted on two side walls of each inserting block, the first end assembling blocks are assembled on the first assembling frame and penetrate through the first mounting convex blocks, the first end assembling blocks extend out of the first assembling frame, first electromagnets are mounted at extending ends of the first end assembling blocks, the first electromagnets are opposite to the first permanent magnets, and when the first electromagnets are electrified, the first electromagnets enable the clamping rotating plates to move in opposite directions under the attraction of the first permanent magnets;
the propelling assembly comprises a pair of guide sleeves installed on the lower fixed plate, the guide sleeves are all provided with racks, one ends of the racks are all installed on the lower supporting plate, the two sides of each guide sleeve are respectively provided with a propelling rotating seat, propelling gears are assembled between the propelling rotating seats, the propelling gears are all meshed with the racks, the propelling rotating seats are all installed on the lower fixed plate, propelling motors are connected onto the propelling gears, and the propelling motors are installed on the lower fixed plate.
Furthermore, the side branch assembly comprises a lower supporting block arranged at the other end of the lower fixing plate, a second upper extension plate is installed on the lower supporting block in an upward extending mode, a second assembling seat is installed at the upper end of the second upper extension plate, and a second bearing is assembled on the second assembling seat;
the second rotating head comprises a second rotating shaft assembled on the second bearing, a second rotating disc is installed at the other end of the second rotating shaft, second rotating support plates are formed on the outer wall of the second rotating disc in a circumferential array mode, second rotating support plates are all provided with second rotating support rods, a second assembling frame is arranged at the other end of each second rotating support rod, second installing convex blocks are all installed on the four walls of the second assembling frame, the second installing convex blocks are all installed on the second rotating support rods, a second arc-shaped plate is installed in the middle of the second assembling frame in an outward extending mode, second permanent magnets are installed on the upper side and the lower side of the second arc-shaped plate, the second permanent magnets face the second electromagnets, inserting blocks penetrate through the second assembling frame, and L-shaped plates are all clamped on the two sides of the second assembling frame;
the push-out driving assembly comprises guide rods which are installed at the end part of the other end of the lower fixing plate in pairs, the lower support block penetrates through the guide rods, a push-out installation seat is installed at the other end of the guide rods, a push-out motor is installed on the push-out installation seat, an output shaft of the push-out motor is connected with a lead screw, the other end of the lead screw is assembled on the lower fixing plate, and the second upper extension plate is screwed on;
roll up core release subassembly, including installing in the second and prolong the bending plate of board both sides a pair of, the bending plate other end is all upwards installed the ejector plate with extending, and the ejector plate upper end is installed and is released the arc board, and it is all concentric in second pivot and first pivot to release the arc board.
Further, the compaction unit is including installing in the extension board of first assembly seat, the diaphragm is installed to the extension board other end, the diaphragm middle part is taken shape with running through has the motion hole, lateral motion assembly seat is all installed at the both ends of diaphragm opposite side, be equipped with the lateral motion swing arm between the lateral motion assembly seat, lateral motion swing arm one end is connected with the lateral motion motor, the lateral motion swing arm has the lateral motion piece soon, the one end of lateral motion piece is worn in the motion hole, the limiting plate is installed to the one end of lateral motion piece, the limiting plate is located the diaphragm opposite side, the lift cylinder is installed to the limiting plate, the connecting piece is installed to the expansion end of lift cylinder, V-arrangement compaction piece is installed to the.
Further, the connecting piece is including installing in the riser of lift cylinder expansion end, and the riser other end is installed preceding extension board perpendicularly, and preceding extension board's the other end is installed the lower extension connecting plate perpendicularly and downwardly extending, and the V-arrangement compaction spare is installed in lower extension connecting plate.
Further, a feeding limit plate is horizontally arranged on the front side of the V-shaped compacting piece in an outward extending mode.
The technical scheme has the advantages that:
1. and the rolling unit is used for placing an inflatable column to be inflated. The device mainly comprises a coil arranging end support assembly, a coil making assembly head, a coil making rotating head, an end support assembly, a first rotating rod and a pre-tightening assembly, wherein the coil arranging end support assembly is used for supporting and assembling and installing the coil making assembly head, the coil making rotating head, the end support assembly, the first rotating rod and the pre-tightening assembly, so that the uninflated air bag can be stably conveyed. The rolling assembly head, the rolling rotating head and the first rotating rod jointly form an air bag roll placing component assembled on the rolling end support component, the rolling assembly head and the rolling rotating head are arranged at two ends of the first rotating rod, the rolling rotating head facilitates the rotation of the first rotating rod around the second bolt when the air bag roll is arranged on the first rotating rod, so that the air bag roll can be conveniently penetrated on the first rotating rod, the rolling assembly head can facilitate the rotation of the first rotating rod around the second bolt on the one hand, on the other hand, one end of the first rotating rod can be stably fixed in the conveying process of the air bag roll, so that the first rotating rod can stably rotate around the third bearing, wherein the other end of the first rotating rod can be effectively fixed, so that the rolling assembly is provided with an inserting sleeve, and is installed in the first rotating fan-shaped inserting plate and inserted in the inserting sleeve, and the plug bush can rotate around the first bolt, so that the fan-shaped plug board is conveniently inserted into the plug bush. The end that sets up at first rotation pole both ends is propped up the subassembly and can make each arc jacking board outwards move through first spring, thereby conveniently roll up the gasbag and fix relatively on first rotation pole, make the gasbag roll up at the in-process of carrying, can not take place the motion for first rotation pole, make the rotation that the gasbag rolled up synchronous with the rotation of first rotation pole all the time, and wherein for the convenience with the gasbag roll up on first rotation pole, consequently, the end that will be located braking assembly head end props up the subassembly and sets up the mode into demountable installation, specifically will be located the end that braking assembly head end props up the subassembly and inserts on fan-shaped picture peg, then fix its one end at first rotation pole through the extrusion post of revolving in fan-shaped picture peg, so both conveniently roll up the gasbag and pass in first rotation pole and make things convenient for the fixed stay of the gasbag roll up the other end. The pretension component mainly provides friction force for the first penetrating rod and the second penetrating rod through the arc pretension piece, so that the first rotating rod cannot rotate excessively when carrying the air bag roll to rotate, but rotates according to a certain rotating speed, the air bag is not conveyed according to a preset length when not conveying the air bag, the conveying is stopped suddenly, the rotation of the first rotating rod also has a certain speed, the first rotating rod can continue to rotate for multiple circles by taking the speed as an initial speed, the air bag is not conveyed according to the preset length during conveying, the slitting operation of the air bag is influenced, acting force of the arc pretension piece mainly comes from the second spring, the arc pretension piece provides friction force for the first penetrating rod and the second penetrating rod under the action of the second spring so as to achieve the purpose of controlling the rotating speed of the first penetrating rod and the second penetrating rod, and the air bag roll is an uninflated air bag.
2. And the conveying unit is arranged on the coil placing unit and used for conveying the inflatable column to be inflated. The conveying unit mainly completes conveying of the air bags through conveying rollers arranged in pairs, the conveying rollers mainly drive the conveying rollers to rotate in opposite directions through mutually meshed conveying gears, the air bags are conveyed to the cutting unit, cutting operation is conducted, the air bags are prevented from being low in strength when the air bags are not inflated, the conveying rollers only act on two sides of the air bags when the air bags are conveyed, the air bags drop from positions between the conveying rollers in the conveying process, and therefore the middle plate is arranged.
3. And the cutting unit is arranged on the conveying unit and used for cutting off the inflatable column to be inflated. The operation of cutting off before mainly accomplishing the gasbag and not aerifing with the help of the cutter that sets up on it, wherein do not influence the transport of gasbag in order to make the cutter, consequently, set up the cylinder of cutting, when needs are cut, cutter downstream under the effect of cutting the cylinder, accomplish the cutting of gasbag according to certain length, the operation of cutting of gasbag is finally accomplished through the effect of cutting the screw rod simultaneously, and when the gasbag was being passed the feeding frame and is carried, the lift cylinder will drive cutter upward movement, avoid fish tail gasbag in order to avoid influencing the operation of aerifing of gasbag.
4. The inflation unit mainly completes the inflation operation of the air bag through the inflation mechanism arranged on the inflation unit, wherein, in order to conveniently pull and fix two sides of the air bag during inflation, an inflation tube is arranged, on one hand, the inflation operation of the air bag is completed through an air outlet hole by the inflation tube, on the other hand, two ends of the air bag are penetrated on the inflation tube during inflation, so that the inflation operation of the air bag can be efficiently completed, certainly, in order to improve the strength of a waterproof coiled material roll core and prevent gas from overflowing from the air bag, the selected air bag is the air bag which can be inflated in a forward direction but can not be deflated in a reverse direction, meanwhile, in order to conveniently fix the air bag during inflation, a sleeve bag is arranged at the air inlet of two ends of the air bag, so that the fixation of the air bag during inflation can be conveniently realized, and in order to conveniently cut the sleeve bag after the inflation is completed, and the gasbag is at the in-process of aerifing, constantly to carry the gasbag forward through the propelling movement wheel to make a gasbag aerify the back, slowly and step by step the forward feeding gasbag, consequently set up propelling movement arc groove on the propelling movement wheel for accuracy and high efficiency when improving the transport.
5. And the rolling unit is arranged at the other end of the inflation unit and is used for rolling the inflated inflation column. The air bag clamping device mainly finishes clamping of an inflated air bag and winds the air bag into a roll shape by means of a first rotating head and a rotating assembly which are arranged on a lower fixing assembly, wherein the first rotating head finishes clamping of the air bag by a clamping rotating plate through a first arc-shaped plate arranged on a first assembling frame, first permanent magnets arranged on the upper side and the lower side of the first arc-shaped plate and a first electromagnet arranged on a first end assembling block, namely, when the first electromagnet is electrified, a strong magnetic effect is generated, the strong magnetic effect acts on the first permanent magnets to enable the clamping rotating plate to move relatively, the clamping rotating plate rotates under the driving of a rolling motor, and finally, the air bag is wound into a roll shape, wherein a propelling assembly can drag the air bag to move forwards for a certain distance under the condition that the inflated air bag is clamped by the propelling assembly, so that the inflated air bag is wound into a roll shape by the rotating assembly under the action of the rolling motor conveniently, after the rolling, the air bag needs to be bound by a certain number of binding belts in order to prevent the air bag from being scattered.
6. And the pushing-out unit is arranged on the rolling unit and used for pushing the rolled inflatable column out of the rolling unit. The airbag bound is pushed out from the rotating assembly by driving the winding core pushing assembly through the pushing-out driving assembly, wherein the rotating assembly is convenient to complete the clamping operation of the airbag, a second permanent magnet is arranged, an inserting block is arranged at the other end of the clamping rotating plate, a second electromagnet is arranged on the inserting block, L-shaped plates are arranged on two side walls of the inserting block, the rotating stability of the rotating assembly can be improved due to the arrangement of the L-shaped plates, a second assembling frame can be conveniently inserted into the inserting block and pushed out from the inserting block, the manufactured airbag roll can be conveniently dismounted from the rotating clamping plate, a winding core pushing-out assembly is arranged for improving the dismounting success rate of the airbag roll, the winding core pushing-out assembly is mainly acted on one end of the airbag roll through a pushing-out arc plate and finally pushed out, and after being pushed out, the bending plate can be used as a collecting component of the airbag roll to enable the airbag roll to be positioned, thereby improving the feasibility of the device;
7. and the compaction unit is arranged on the rolling unit and is used for compacting during rolling of the inflatable column. Mainly with the help of V-arrangement compaction piece at the gasbag rolling in-process constantly act on the gasbag thereby make the gasbag roll that makes have certain compactedness, and confirm the size that the gasbag that the coiling formed was rolled up easily, wherein the lateral motion swing arm can make V-arrangement compaction piece move along rotating assembly length direction, in rolling compaction process, can evenly act on whole gasbag roll, improve the whole effect that the gasbag that makes was rolled up, and the lift cylinder that sets up can make V-arrangement compaction piece along with the increase of the number of turns of gasbag and the adjustment that suits, and the size range that V-arrangement compaction piece can be used is great, the universality has been improved.
8. The invention is convenient for placing the uninflated air bag, is convenient for conveying the uninflated air bag, can cut the uninflated air bag, can efficiently complete the inflation of the air bag, can wind the inflated air bag into a roll, is convenient for pushing out the wound air bag roll, and has stronger practicability.
Drawings
Fig. 1 shows a perspective view of the present invention.
Fig. 2 shows a first assembly structure diagram of the roll placing unit, the conveying unit and the slitting unit.
Fig. 3 shows a second assembly structure of the roll placing unit, the conveying unit and the slitting unit.
Fig. 4 shows a partial enlarged view at a.
Fig. 5 shows a partial enlarged view at B.
Fig. 6 shows a partial enlarged view at C.
Fig. 7 shows a first assembly structure of the inflation unit, the rolling unit, the pushing unit and the compacting unit.
Fig. 8 shows an assembly structure view of the inflation unit, the rolling unit, the pushing unit and the compacting unit.
Fig. 9 shows a third assembly structure of the inflation unit, the rolling unit, the pushing unit and the compacting unit.
Fig. 10 shows a partial enlarged view at D.
Fig. 11 shows a partial enlarged view at E.
Fig. 12 shows a partial enlarged view at F.
Fig. 13 shows a partial enlarged view at G.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in when used, and are only used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The terms "first," "second," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
The terms "parallel", "perpendicular", etc. do not require that the components be absolutely parallel or perpendicular, but may be slightly inclined. For example, "parallel" merely means that the directions are more parallel relative to "perpendicular," and does not mean that the structures are necessarily perfectly parallel, but may be slightly tilted.
Furthermore, the terms "substantially", and the like are intended to indicate that the relative terms are not necessarily strictly required, but may have some deviation. For example: "substantially equal" does not mean absolute equality, but because absolute equality is difficult to achieve in actual production and operation, certain deviations generally exist. Thus, in addition to absolute equality, "substantially equal" also includes the above-described case where there is some deviation. In this case, unless otherwise specified, terms such as "substantially", and the like are used in a similar manner to those described above.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 13, an inflator includes: put a roll unit 1 for place wait to aerify the post of aerifing, including putting a roll end subassembly 10, put one of them one end of rolling an end subassembly 10 and be equipped with system and roll assembly head 12, put the other end of rolling an end subassembly 10 and be equipped with system and roll rotating head 15, system is rolled assembly head 12 and is rolled the other end of rotating head 15 and all be equipped with end subassembly 13, be equipped with first rotation pole 14 between the end subassembly 13, put a roll end subassembly 10 both ends and all be equipped with pretension subassembly 11, pretension subassembly 11 is used for restricting the rotation of first rotation pole 14.
The coiling end support assembly 10 comprises a pair of paired bottom plates 100, a plurality of fixed connecting plates 101 are mounted between the bottom plates 100, end support plates 102 are mounted on the bottom plates 100 in an upward extending mode, end assembling seats 103 are mounted at the other ends of the end support plates 102, and third bearings 104 are mounted on the end assembling seats 103.
The rolling assembly head 12 comprises a first through rod 120 assembled on one of the third bearings 104, two ends of the first through rod 120 extend out of the third bearing 104, a first concave plate 121 is installed at the inner end of the first through rod 120, a first rotating plate 122 is assembled on the first concave plate 121, a first bolt 123 penetrates through the first concave plate 121, the first rotating plate 122 is assembled on the first concave plate 121 through the first bolt 123, a plug bush 124 is installed at the other end of the first rotating plate 122, fan-shaped holes are formed in the other end of the plug bush 124 in a circumferential array manner, fan-shaped plug boards 125 penetrate through the fan-shaped holes, the other ends of the fan-shaped plug boards 125 are fixed on the first rotating rod 14, threads are formed on the inner walls of the fan-shaped plug boards 125, pushing columns 126 are rotated in the fan-shaped plug boards 125, and end support assemblies 13 located at the ends of the rolling assembly head 12 penetrate through the fan-shaped plug boards 125 and are fixed at one ends of the first rotating rod 14 through the pushing columns 126.
The rolling rotating head 15 comprises a second penetrating rod 150 assembled on the third bearing 104, two ends of the second penetrating rod 150 extend out of the third bearing 104, a second concave plate 151 is installed at the inner side end of the second penetrating rod 150, a second bolt 153 penetrates through the other end of the second concave plate 151, another end of the second concave plate 151 is assembled with an end rotating rod 152, the end rotating rod 152 is assembled on the second concave plate 151 through the second bolt 153, and an end support component 13 located at the end of the rolling rotating head 15 is installed at the other end of the end rotating rod 152.
The end support assembly 13 comprises an assembly disc 130, key-shaped holes 131 are formed in the assembly disc 130 in a symmetrical structure in a penetrating mode, end support fixing plates 132 are installed at two ends of each key-shaped hole 131, telescopic fixing rods 133 are fixed between every pair of end support fixing plates 132, first springs 134 penetrate through each telescopic fixing rod 133, penetrating plates 136 penetrate through each telescopic fixing rod 133, an extending pressing plate 135 is formed at one end of each penetrating plate 136, the other end of each penetrating plate 136 penetrates through the key-shaped holes 131, arc jacking plates 137 are installed at the other ends of the penetrating plates 136, and the first springs 134 are located between the end support fixing plates 132 located on the inner side and the penetrating plates 136.
Pretension subassembly 11 is including installing in the pretension fixed plate 110 of end assembly seat 103 outer wall in pairs, pretension fixed plate 110 all is located first rotation pole 14 both sides, pretension fixed plate 110 all outwards extends and installs pretension assembly plate 111 two pairs, pretension assembly plate 111 all has worn pretension pole 112 four pairs, pretension pole 112 has all worn second spring 113, key plate 114 is installed to every pair of pretension pole 112's the other end in advance, the crowded push pedal 115 is all installed to the key plate 114 opposite side that is located the homonymy, arc pretension piece 116 is all installed to crowded push pedal 115's the other end, arc pretension piece 116 inner wall all is equipped with anti-skidding rubber pad, arc pretension piece 116 all is concentric with first rotation pole 14, and wear the outer wall contact of pole 150 with first pole 120 and second respectively.
The conveying unit 2 is arranged on the coil arranging unit 1 and used for conveying an inflatable column to be inflated, the conveying unit 2 comprises a pair of conveying front extension plates 20 which are arranged on one side of the end assembly seat 103, a plurality of bending support plates 21 are arranged at the lower ends of the front extension plates 20 in an inward extending mode, a first short support plate 210 is arranged at the middle position of each bending support plate 21 in an upward extending mode, a second short support plate 211 is arranged at the other end of each bending support plate 21 in an upward extending mode, a conveying assembly side plate 22 is arranged at the upper end of the first short support plate 210 on the same side, a plurality of pairs of conveying rollers 24 are arranged on each assembly side plate 22 in an equally-spaced array mode, conveying gears 25 are arranged at one ends of the conveying rollers 24, conveying gears 25 arranged on each pair of conveying rollers 24 are meshed, each pair of conveying rollers 24 are driven by a conveying motor to rotate in opposite directions, a middle plate 23 is arranged at the, the outer walls of the conveying rollers 24 are provided with soft anti-slip layers.
And the cutting unit 3 is arranged on the conveying unit 2 and is used for cutting off the inflatable column to be inflated. Cut unit 3 including installing in the feeding frame 30 of medium plate 23 one end, feeding frame 30 upper end is run through ground and is taken shape there is cutter motion hole 300, feeding frame 30 both ends upwards install with extending cut assembly seat 31, cut and be equipped with between the assembly seat 31 and cut screw rod 33, cut screw rod 33 one end and be connected with cut motor 34, cut motor 34 and install in cutting assembly seat 31, cut and install the upper end between the assembly seat 31 and cut guide 32, cut screw rod 33 and be equipped with and cut subassembly 35.
The slitting component 35 comprises a slitting moving block 350 assembled on the slitting screw 33, the upper end of the slitting moving block 350 is penetrated on the slitting guide 32, a slitting cylinder 351 is installed at the upper end of the slitting moving block 350, a slitting lifting plate 352 is installed at the upper end of the slitting cylinder 351, slitting lifting rods 353 are installed at the two ends of the slitting lifting plate 352, the slitting lifting rods 353 are all penetrated on the slitting moving block 350, a cutter mounting plate 354 is installed at the lower end of the slitting moving block 350, a cutter 355 is installed at the middle position of the cutter mounting plate 354 in a downward extending mode, and the cutter 355 is penetrated in the cutter moving hole 300.
The inflation unit 4 is located at the other end of the slitting unit 3 and used for inflating the inflation column and comprises a supporting component 40, inflation mechanisms 41 are symmetrically installed on two sides of the upper end of the supporting component 40, each inflation mechanism 41 is provided with a pushing mechanism 42, each inflation mechanism 41 is used for inflating a winding core, and each pushing mechanism 42 is used for conveying the winding core during inflation.
The supporting assembly 40 comprises a lower supporting plate 400, a plurality of supporting plates 401 are installed at two ends of the lower supporting plate 400 in an upward extending mode, upper installation plates 402 are installed at the upper ends of the supporting plates 401 located on the same side, a plurality of fixing rods 403 are installed on the upper installation plates 402 in an inward extending mode, and an assembly plate 404 is installed at the other end of each fixing rod 403; the inflation mechanism 41 comprises an inflation pump 410 which is arranged on the upper mounting plate 402, the inflation pump 410 is connected with an air delivery piece 411, the other end of the air delivery piece 411 is fixed on the mounting plate 404, an air delivery pipe 412 is arranged on the other side of the mounting plate 404, the air delivery pipe 412 is communicated with the air delivery piece 411, an inflation pipe 413 is arranged on the other end of the air delivery pipe 412, a cutting knife 414 is arranged at the joint of the inflation pipe 413 and the air delivery pipe 412, a closed pointed tip 415 is formed at one end of the inflation pipe 413, and a plurality of air outlet holes 416 are formed in the inflation pipe 413; push mechanism 42 includes and assembles in the dwang 422 of assembly plate 404 a plurality of in pairs, dwang 422 evenly distributes in the upper and lower both sides of gas tube 413, belt pulley 420 is all installed to dwang 422 one end, be located and all be equipped with belt 421 between the belt pulley 420 of homonymy, the belt 421 that is located one end is connected with the propelling movement motor, push wheel 423 is all installed to the other end of dwang 422, push wheel 423 outer wall inwards caves in and takes shape and has pushed arc groove 424, it is all concentric with gas tube 413 that push arc groove 424 is pushed.
The rolling unit 5 is arranged at the other end of the inflating unit 4, and is used for making an inflating column which is inflated into a roll shape and comprises a lower fixing component 50, a rolling motor 51 is arranged at the upper end of the lower fixing component 50, the rolling motor 51 is connected with a first rotating head 52, the first rotating head 52 is provided with a rotating component 53, and the lower end of the lower fixing component 50 is provided with a propelling component 54.
The lower fixing assembly 50 includes a lower fixing plate 500, a first upper extension plate 501 is installed at one end of the lower fixing plate 500 in an upward extending manner, a first assembling seat 502 is installed at the upper end of the first upper extension plate 501, a first bearing 503 is assembled on the first assembling seat 502, and the rolling motor 51 is installed on the first assembling seat 502.
First rotating head 52 is including assembling in the first pivot 520 of first bearing 503, the one end of first pivot 520 is connected in system rolling motor 51, first carousel 521 is installed to the other end of first pivot 520, first rotation extension board 522 is installed to first carousel 521 outer wall and is circumference array ground, first rotation extension board 522 all installs first rotation bracing piece 523, first assembly frame 525 is installed to first rotation bracing piece 523 other end, first installation lug 526 is all installed to first assembly frame 525 four walls, first installation lug 526 all installs the other end in first rotation bracing piece 523, the framework inner wall of first assembly frame 525 is installed in motion guide 527, first arc 528 is installed to the middle part position of first assembly frame 525, first permanent magnet 529 is all installed to first arc 528 upper and lower both sides.
The rotating assembly 53 comprises a pair of clamping rotating plates 532, a first end assembling block 530 is installed at one end of each clamping rotating plate 532, an inserting block 533 is installed at the other end of each clamping rotating plate 532, a second electromagnet 534 is installed at the other end of the inserting block 533, L-shaped plates 535 are installed on two side walls of the inserting block 533, the first end assembling block 530 is assembled on the first assembling frame 525 and penetrates through the first installing bump 526, the first end assembling block 530 extends out of the first assembling frame 525, a first electromagnet 531 is installed at the extending end of the first end assembling block 530, the first electromagnet 531 is over against the first permanent magnet 529, and when the first electromagnet 531 is electrified, the first electromagnet 531 is under the attraction of the first permanent magnet 529, so that the clamping rotating plates 532 move towards each other.
The pushing assembly 54 comprises a pair of guide sleeves 542 mounted on the lower fixing plate 500, racks 540 are respectively penetrated through the guide sleeves 542, one ends of the racks 540 are respectively mounted on the lower support plate 400, pushing rotating seats 543 are respectively arranged on two sides of the guide sleeves 542, pushing gears 545 are respectively mounted between the pushing rotating seats 543, the pushing gears 545 are respectively meshed with the racks 540, the pushing rotating seats 543 are respectively mounted on the lower fixing plate 500, a pushing motor 544 is connected to the pushing gears 545, and the pushing motor 544 is mounted on the lower fixing plate 500.
The pushing-out unit 6 is arranged on the rolling unit 5, the air inflation column which is used for rolling is pushed out from the rolling unit 5, and comprises a side branch assembly 60 arranged at the other end of the lower fixing plate 500, a second rotating head 61 is arranged at the upper end of the side branch assembly 60, a pushing-out driving assembly 62 is arranged at the lower end of the side branch assembly 60, and a roll core pushing-out assembly 63 is arranged at the middle position of the side branch assembly 60.
The side branch assembly 60 comprises a lower support block 600 arranged at the other end of the lower fixing plate 500, a second upper extension plate 601 is arranged on the lower support block 600 in an upward extending manner, a second assembling seat 602 is arranged at the upper end of the second upper extension plate 601, and a second bearing 603 is assembled on the second assembling seat 602;
the second rotating head 61 comprises a second rotating shaft 610 assembled on the second bearing 603, a second rotating disc 611 is installed at the other end of the second rotating shaft 610, second rotating support plates 612 are formed on the outer wall of the second rotating disc 611 in a circumferential array, second rotating support plates 613 are installed on the second rotating support plates 612, a second assembling frame 614 is arranged at the other end of the second rotating support plates 613, second assembling lugs 615 are installed on the four walls of the second assembling frame 614, the second assembling lugs 615 are installed on the second rotating support plates 613, a second arc-shaped plate 616 is installed in the middle of the second assembling frame 614 in an outward extending mode, second permanent magnets 617 are installed on the upper side and the lower side of the second arc-shaped plate 616, the second permanent magnets 617 face the second electromagnet 534, the inserting blocks 533 penetrate through the second assembling frame 614, and the L-shaped plates 535 are clamped on the two sides of the second assembling frame 614;
the push-out driving assembly 62 comprises guide rods 620 which are installed at the other end of the lower fixing plate 500 in pairs, the lower support block 600 penetrates through the guide rods 620, a push-out mounting seat 621 is installed at the other end of the guide rods 620, a push-out motor 623 is installed on the push-out mounting seat 621, an output shaft of the push-out motor 623 is connected with a screw rod 622, the other end of the screw rod 622 is assembled on the lower fixing plate 500, and the second upper extension plate 601 is screwed on the screw rod 622;
the winding core pushing assembly 63 comprises a pair of bending plates 630 arranged on two sides of the second upper extension plate 601, the other ends of the bending plates 630 are respectively provided with a pushing plate 631 in an upward extending manner, the upper ends of the pushing plates 631 are provided with pushing arc plates 632, and the pushing arc plates 632 are respectively concentric with the second rotating shaft 610 and the first rotating shaft 520.
And the compaction unit 7 is arranged on the rolling unit 5 and is used for compacting during rolling of the inflatable column. The compacting unit 7 comprises an extending support plate 70 installed on the first assembling seat 502, a transverse plate 71 is installed at the other end of the extending support plate 70, a moving hole 710 is formed in the middle of the transverse plate 71 in a penetrating mode, transverse moving assembling seats 72 are installed at two ends of the other side of the transverse plate 71, a transverse moving rotary rod 74 is installed between the transverse moving assembling seats 72, one end of the transverse moving rotary rod 74 is connected with a transverse moving motor 73, a transverse moving block 75 is screwed on the transverse moving rotary rod 74, one end of the transverse moving block 75 penetrates through the moving hole 710, a limiting plate 76 is installed at one end of the transverse moving block 75, the limiting plate 76 is located at the other side of the transverse plate 71, a lifting cylinder 77 is installed on the limiting plate 76, a connecting piece 78 is installed at the movable end of.
The connecting piece 78 is including installing in the riser 780 of lift cylinder 77 expansion end, and extend board 781 before the riser 780 other end is installed perpendicularly, and the other end of preceding extension board 781 is installed lower extension connecting plate 782 perpendicularly and downwardly extending, and V-arrangement compaction piece 79 is installed in lower extension connecting plate 782, and feeding limiting plate 790 is installed to the outside level extension of V-arrangement compaction piece 79 front side.
The specific implementation mode is as follows:
the implementation steps can be divided into the placement of an uninflated inflatable column, namely an air bag; conveying an uninflated inflatable column, namely an air bag; the non-inflated column is the air bag; slitting the uninflated inflatable column, namely the air bag; and drawing and winding the inflated air bag into a coil and pushing out the air bag wound into the coil.
The inflatable column is made of plastic, the two sides of the inflatable column are provided with bags, and the air bag part of the inflatable column can be inflated positively but not deflated reversely.
Firstly, placing an uninflated inflatable column, namely an air bag, and mainly placing an uninflated air bag roll on the roll placing unit 1.
Firstly, rotating the pushing column 126 to cancel the pushing action of the pushing column 126 on the end support assembly 13, then rotating the first rotating rod 14 around the second bolt 153, slowly removing the sector insert plate 125 from the insert sleeve 124, after removing, completing the cancellation of the fixing action of the pushing column 126 on the end support assembly 13, and detaching the end support assembly 13, then, threading the airbag roll to be inflated on the first rotating rod 14, and simultaneously needing to ensure that the arc jacking plate 137 acts on the inner wall of the airbag roll, so that the airbag roll is stably fixed at one end of the first rotating rod 14, then, assembling the other end support assembly 13 at the other end of the first rotating rod 14, enabling the arc jacking plate 137 arranged thereon to complete the support of the other end of the airbag roll, after that, fixing the end support assembly 13 on the first rotating rod 14 through the pushing column 126, then rotating the first rotating rod 14 around the second bolt 153, and inserting the sector insert plate 125 into the insert sleeve 124, and finishing the placing work of the air bag roll.
And secondly, conveying the uninflated inflatable column, namely the air bag, wherein the conveying unit 2 is mainly used for conveying the uninflated air bag.
In the conveying process, the air bags in the row move forwards mainly by means of the action of each pair of conveying rollers 24 and the two sides of the air bags in the row, meanwhile, the middle plate 23 has a supporting effect on the middle parts of the air bags in the row, and meanwhile, in the conveying process, the arc-shaped pre-tightening piece 116 on the pre-tightening assembly 11 plays a role in limiting the conveying speed of the air bags, so that the phenomenon that the air bags in the row are leaked and filled due to the fact that the conveying speed of the air bags in the row is high is prevented.
And thirdly, inflating the airbag by using the uninflated inflatable column, wherein the main inflating unit 4 completes the inflating operation of the airbag.
When one end of the continuous air bag passes through the slitting unit 3 and moves to the inflating unit 4, the sleeve bag of the continuous air bag penetrates through the closed cusp 415, the continuous air bag slowly moves forwards under the action of the pushing wheel 423, in the moving process, when the air inlet of the air bag is communicated with the air outlet 416, the inflating pump 410 leads high-pressure gas into each air bag from the air outlet 416 of the inflating pipe 413 until the gas in the air bag reaches a certain value, the air bag is continuously pushed forwards through the pushing wheel 423, in the forward pushing process, the cutting knife 414 continuously cuts the sleeve bag, and the air bag is continuously moved out from the other end of the inflating pipe 413.
And fourthly, cutting the uninflated inflatable column, namely the airbag, wherein the step of cutting the rated length of the airbag is mainly completed by means of a cutting unit 3.
When the length of the continuous air bags reaches the rated quantity or the rated length, the cutting cylinder 351 is started to enable the cutter 355 to penetrate through the cutter moving hole 300 and enable the cutting edge of the cutter 355 to act on the connection part of the air bags, then the cutting motor 34 is started, the cutter 355 moves horizontally along the direction of the cutter moving hole 300 under the driving of the cutting motor 34, and the cutting operation of the air bags is completed.
And fifthly, drawing and winding the inflated airbag into a coil, wherein the step is mainly used for preparing the inflated airbag coil by means of a coiling unit 5.
When the inflated airbag is exposed from the other end of the inflating unit 4, the pushing motor 544 is started, the pushing gear 545 is driven by the pushing motor 544 to rotate, the rotation of the pushing gear 545 enables the whole rolling unit 5 to move towards the inflating unit 4 along the direction of the rack 540, when the rolling unit 5 reaches the side of the inflating unit 4, the pair of first electromagnets 531 and the pair of second permanent magnets 617 are electrified, so that the clamping rotating plate 532 completes clamping of one end of the airbag under the magnetic force action of the first electromagnets 531 and the second permanent magnets 617, after the clamping is completed, the pushing motor 544 rotates reversely and drags the inflated airbag to move forwards slowly, when the rolling motor 51 moves to a certain distance, the clamping rotating plate 532 is driven to rotate, the rotation of the clamping rotating plate 532 drives the airbag to rotate around the clamping rotating plate 532, and meanwhile, the transverse movement motor 73 is started, so that the V-shaped compacting member 79 continuously reciprocates until a compact air bag roll is obtained, and the lifting cylinder 77 continuously adjusts the V-shaped compacting member 79 according to the number of turns of the rolling until the rolling is completed, and the air bag is rolled and bundled by a bundling belt after the rolling is completed.
And sixthly, pushing out the airbag wound into a roll, wherein the airbag roll is pushed out from the rolling unit 5 mainly by means of the pushing-out unit 6, and the airbag roll is bundled before being pushed out, so that the airbag roll is placed to be scattered.
After the rolling is completed, the pushing motor 623 is started to drive the side branch assembly 60 to move outwards, and in the moving process, the pushing arc plate 632 acts on the other end of the air bag until the air bag roll is completely pushed out, the pushed air bag roll falls between the bending plates 630, and then the air bag roll is taken down from the air bag roll to prepare for the next rolling operation.
In the whole implementation process, the conveying unit 2 completes the previous conveying operation of the uninflated air bag roll, the conveying of the inflating unit 4 is to adapt to the air outlet of the air outlet hole 416 according to the movement speed or movement pace of the air bag, and the subsequent drawing of the rolling unit 5 is mainly to provide enough rotating space for the rolling unit 5 and to conveniently tighten the air bags in series to facilitate the inflating operation.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it is apparent that those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.