CN111188592B - Fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method - Google Patents

Fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method Download PDF

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CN111188592B
CN111188592B CN201911276324.7A CN201911276324A CN111188592B CN 111188592 B CN111188592 B CN 111188592B CN 201911276324 A CN201911276324 A CN 201911276324A CN 111188592 B CN111188592 B CN 111188592B
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rod
oil
double
pump
production
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CN111188592A (en
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郑瑞波
张建
荣莽
孟浩
夏志刚
徐仲其
蔡武顺
马心畅
曾长江
肖杰
王琳
周璇
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Jianghan Oil Field Factory Of Jianghan Oilfield Branch Co Of China Petroleum Chemical Co
Sinopec Engineering Quality Monitoring Co ltd
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
Sinopec Jianghan Oilfield Co Jianghan Oil Production Plant
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/126Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/02Surface sealing or packing
    • E21B33/03Well heads; Setting-up thereof
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/02Surface sealing or packing
    • E21B33/03Well heads; Setting-up thereof
    • E21B33/04Casing heads; Suspending casings or tubings in well heads
    • E21B33/047Casing heads; Suspending casings or tubings in well heads for plural tubing strings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B47/00Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
    • F04B47/02Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
    • F04B47/026Pull rods, full rod component parts

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  • Engineering & Computer Science (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • Physics & Mathematics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Earth Drilling (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The invention discloses a fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and a method, which are characterized in that: the multi-beam multi-suspension type oil extraction well head device comprises a fixed pulley suspension type oil pumping unit, a multi-beam multi-suspension oil extraction well head device and a parallel multi-pump underground oil extraction pipe column; the number of the tubular columns of the parallel multi-pump underground oil production tubular columns is divided into two groups, and polished rods at the upper ends of the two groups of oil production tubular columns extend out of a well mouth; the fixed pulley suspended oil pumping unit includes frame, fixed pulley and up-down driving device, and the steel wire ropes on two sides of the fixed pulley are connected with the upper polish rods of oil producing pipes to constitute "balance type" flexible load-varying balanced structure. The parallel double-pump underground oil extraction rod columns have equal weight, the sucker rods on two sides are provided with teeterboard at suspension points, the static loads of the suspension points of the double optical rods are approximately symmetrical and equal, and the mirror image type double-suspension energy-saving oil pumping unit only needs to play a role of slight inching lifting, so that the installed power of a motor is smaller, the system efficiency is higher, and low-carbon lifting oil extraction is realized in a real sense.

Description

Fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method
Technical Field
The invention relates to the technical field of oil exploitation, in particular to a fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method.
Background
Beam pumping unit lifting oil extraction has always been the dominant artificial lifting mode in the world oil industry. Compared with other lifting modes, the lifting device has the advantages of firmness, durability, high reliability of field working conditions, convenience in maintenance, high standardization degree, high universality and the like. But at the same time, the beam pumping unit has inherent deficiency which cannot be overcome. Mainly comprises the following steps: the technical advantages of long-stroke and low-stroke production parameters cannot be fully exerted, the balance principle problem and the suspension point load fluctuation characteristic cause low load balance rate, heavy load starting of the motor, light load working, large torque fluctuation, uneven load of the upper stroke and the lower stroke, even negative torque, low efficiency and high energy consumption. Because the characteristics of the four-link transmission mechanism of the beam pumping unit are not changed essentially, the defects of large horsecar and high energy consumption cannot be fundamentally overcome, and the mechanical mining efficiency is limited in space improvement and energy-saving potential.
At present, the quantity of oil pumping units in each oil field in China is more than 35 thousands of units, the total installed capacity of a motor exceeds 1500 thousands of kilowatts, and the annual power consumption exceeds 250 hundred million degrees. The efficiency of the actual measurement machine acquisition system is only 25% -30%, and some efficiency is even lower than 25%, according to measurement and calculation, if the efficiency can be increased to 31%, the total annual energy saving potential can reach nearly two billion degrees. The novel low-energy-consumption lifting system and the method are researched and developed for meeting the planning and requirements of energy conservation and emission reduction of national industrial production and realizing low-carbon lifting oil production of an oil well.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method capable of improving oil extraction efficiency and reducing lifting energy consumption aiming at the defects in the prior art.
The technical scheme adopted by the invention is as follows: the utility model provides a fixed pulley suspension type single well multi-pump balanced load low-power consumption lifting system which characterized in that: the multi-beam multi-suspension type oil extraction well head device comprises a fixed pulley suspension type oil pumping unit, a multi-beam multi-suspension oil extraction well head device and a parallel multi-pump underground oil extraction pipe column; the number of the tubular columns of the parallel multi-pump underground oil production tubular columns is divided into two groups, and polished rods at the upper ends of the two groups of oil production tubular columns extend out of a well mouth; the fixed pulley suspension type oil pumping unit comprises a rack, a fixed pulley and an up-and-down driving device, wherein the fixed pulley and the up-and-down driving device are arranged on the rack, steel wire ropes on two sides of the fixed pulley are respectively connected with polish rods on the upper ends of a group of oil production pipes to form a balance type variable load flexible balance configuration structure, the polish rods move up and down alternately through the up-and-down driving device, and the parallel multi-pump underground oil production pipes are matched with the multi-light-rod multi-suspension oil production wellhead device.
According to the technical scheme, the number of the oil production pipe columns is two, the double-oil pipe type parallel double-pump underground oil production pipe column or the releasing pipeless double-rod type parallel double-pump underground oil production pipe column is formed, and correspondingly, the multi-polished-rod multi-suspension oil production wellhead device is a double-polished-rod double-suspension oil production wellhead.
According to the technical scheme, the up-and-down driving device comprises a driving gear, a polished rod lifting rack fixedly connected with a polished rod, a polished rod lifting guide rail fixedly connected with the polished rod lifting rack, and a rack roller guide rail configured with the polished rod lifting guide rail, wherein the driving gear is meshed with the polished rod lifting rack, and the rack roller guide rail is respectively fixed on the rack through a fastener.
According to the technical scheme, one driving gear is arranged between the two polish rods, two polish rod lifting racks are correspondingly arranged on the inner sides of the two polish rods, and two sides of the driving gear are respectively meshed with one polish rod lifting rack.
According to the technical scheme, at least one driving gear is arranged on the outer side of the polish rod, at least one polish rod lifting rack is arranged on the outer side of the corresponding polish rod, and the driving gear is meshed with the polish rod lifting rack.
According to the technical scheme, the number of the driving gears is two, and the driving gears are symmetrically distributed on the machine frame and positioned on the outer sides of the two polished rods.
According to the technical scheme, the double-oil-pipe type parallel double-pump downhole oil production pipe comprises two oil production pipes with the same structure, and all comprises a polished rod, an oil pipe, a sucker rod, an oil well pump, a sieve pipe and a plug, wherein the oil pipe is installed in a hanging mode through a double-optical-rod double-hanging oil production well head, the oil pipe, an oil pump cylinder, the sieve pipe and the plug are sequentially connected from top to bottom, the polished rod is sequentially connected with the sucker rod and a plunger to form a rod-shaped structure, the rod-shaped structure is placed into the oil pipe, and until the oil pump cylinder is driven by two polished rods through double racks to be connected with each other.
According to the technical scheme, the releasing pipeless double-rod type parallel double-pump downhole oil production pipe comprises: the dual-rod pump comprises two oil-well pumps arranged in parallel, dual-pump cylinder centralizers are connected to two ends of the two oil-well pumps, the lower end of the dual-rod pump is inserted into the dual-cannula packer through the dual-cannula and is hermetically matched with the dual-cannula packer, two plungers of the dual-rod pump are respectively connected with a pumping rod, and the two pumping rods are respectively connected with the corresponding polished rods.
According to the technical scheme, the releasing pipeless double-rod type parallel double-pump downhole oil production string comprises two polished rods, two sucker rod strings, a double-rod type pump, a single insertion pipe and a releasing single insertion pipe packer, wherein the double-rod type pump comprises two oil-well pumps arranged in parallel, a double-pump cylinder centralizer is connected to the upper ends of the two oil-well pumps, a tee-joint centralizer joint is connected to the lower ends of the two oil-well pumps, the tee-joint centralizer joint is hermetically matched with the releasing single insertion pipe packer, two plungers of the double-rod type pump are respectively connected with a sucker rod, and each sucker rod is connected with the corresponding polished rod.
According to above-mentioned technical scheme, the parallel double pump downhole oil production tubular column of two oil pipe formulas disposes the two optical rod double suspension oil recovery well heads of independent liquid output production cross, the two optical rod double suspension oil recovery well heads of independent liquid output production cross include: the production four-way is internally provided with a sealing partition plate corresponding to the production channels of the two oil production tubular columns for dividing the interior of the production four-way into two independent cavities, and two sides of the production four-way are respectively communicated with a production gate to realize independent liquid discharge at two sides; the upper end of the production cross is connected with a double polished rod packing box, the lower end of the production cross is connected with a double-suspension sleeve cross, two sides of the double-suspension sleeve cross are respectively connected with a sleeve gate, and the lower end of the double-suspension sleeve cross is connected with a sleeve connector.
According to above-mentioned technical scheme, the parallel double-pump downhole oil production pipe column of no pipe double-rod type of giving up disposes with integrative liquid formula production tee bend double-light-rod double-suspension oil recovery well head mutually, integrative liquid formula production tee bend double-light-rod double-suspension oil recovery well head that goes out includes: the production device comprises a double-light-rod packing box matched with a double-light rod, a production tee joint and a double-suspension sleeve four-way joint, wherein the upper end of the production tee joint is connected with the double-light-rod packing box, the lower end of the production tee joint is connected with the double-suspension sleeve four-way joint, a production valve is arranged on one side of the production tee joint to realize unilateral liquid discharge of a production channel, two sides of the double-suspension sleeve four-way joint are respectively connected with a sleeve gate, and the lower end of the double-suspension sleeve four-way joint is connected with a sleeve connector.
According to the technical scheme, the support frame is provided with the T-shaped sliding groove, and the at least one rack roller guide rail is arranged in the T-shaped groove and is fixed through the rack guide rail bolt.
According to the technical scheme, the polish rod guide pinch rollers are respectively arranged above and below the support frame corresponding to the two polish rods, the polish rod guide pinch rollers are arranged on the support frame through bearings, and the support frame is provided with the locking device for limiting the polish rod guide pinch rollers.
According to the technical scheme, the upper and lower driving devices are driven in a chain wheel and chain mode, the two polished rods are suspended and supported through a chain wheel assembly of a chain wheel and chain type reversing mechanism, and the two oil production pipes are reversed through driving the chain wheel and chain type reversing mechanism, so that alternate oil production is realized.
A multi-pump symmetrical continuous progressive liquid discharge balance load low-power-consumption lifting method is characterized in that:
in one well, according to the requirement of the inner diameter structure size of a casing and the safe rod pipe lifting operation standard, an even number of the same oil production pipe columns are symmetrically put in parallel, and even numbers of parallel polished rods are arranged at the well mouth, wherein the oil production pipe columns and the polished rods are correspondingly divided into two groups, the two groups of parallel polished rods are suspended by fixed pulleys, so that the static loads of the symmetrical oil production rod columns on two sides of the fixed pulleys are approximately equal, a balance type load-variable flexible balanced configuration structure is formed, and the up-down alternate lifting oil production of the two groups of parallel oil production pipe columns is realized by an up-down driving device of an oil pumping unit.
Because the static loads of the symmetrical sucker rod strings on both sides of the suspension point of the fixed pulley suspension type pumping unit are nearly equal under the same working condition and production parameters of the same well where the parallel double-pump downhole oil production pipe string is positioned, and the static loads and the balance of the load and the balance weight are in a balance structure. Therefore, the problems of incomplete matching and poor balance degree existing in the balance principle and structural design of the traditional pumping unit are well solved, wherein the characteristics of the pumping unit suspension point load self alternation and the dynamic change along with the formation energy of the stratum. And then make this novel beam-pumping unit motor work almost all be used for promoting the well fluid and have nothing to do with well rod column weight in the pit, can reduce installation power by a wide margin, complete machine load balancing rate and system efficiency obtain the promotion of matter, finally reduce the machine and adopted the energy consumption of lifting, realized "low carbon" in the true sense and lifted the oil recovery.
The beneficial effects obtained by the invention are as follows:
1. through setting up two sets of oil recovery poles that weight is nearly equal, two sets of oil recovery poles carry out balanced support through the fixed pulley, constitute "balance formula" and become the flexible balanced configuration structure of load, so only need the drive power of motor to do one-way well liquid and promote for motor installed power is littleer, and system efficiency is higher, realizes "low carbon" in the true sense and lifts the oil recovery. The oil extraction rod columns on two sides of the parallel double-pump underground oil extraction pipe column have the same weight, the oil extraction rods on two sides are provided with seesaws at suspension points (fixed pulleys), the double-optical-rod suspension point static load is approximately symmetrical, the oil pumping unit only needs to play a role of slight inching lifting, and the power of the motor can be approximately regarded as being completely used for lifting well fluid (and equivalent lower rod weight, friction force and the like of a neutral point). Therefore, the balance degree is improved by 'quality' (especially intermittent well outlet, intermittent pumping well and insufficient liquid supply well), the system efficiency is improved by more than 10% compared with the traditional system, and the lifting energy consumption is greatly reduced.
2. Because the load is close to the limit of the counterweight, the transmission chain is short, the starting torque is small, and the reactive loss is low. Under the condition of a single-side load, the rotating force arm is minimum, the starting torque is correspondingly minimum, and the friction loss in the transmission process is reduced to the minimum.
3. Realize the deep pumping of 'small rod and small pump', effectively release the potential of oil reservoir. The up-down strokes of the oil extraction rods on the two sides are symmetrically drained, and the original large pump can be averagely split into small symmetrical pumps under the same produced liquid discharge capacity, so that the low-permeability low-energy oil reservoir deep-pumping and dredging submergence are facilitated.
4. The lifting advantages of long stroke and slow stroke are better exerted. The stroke is convenient to adjust, and only the rotating number of turns of a core shaft (motor) of the oil pumping unit is required to be changed, so that the height and the weight of the whole oil pumping unit can be designed to be smaller (the stroke of the existing tower crane is not adjustable), the stroke frequency can be further adjusted to be smaller, and eccentric wear is reduced.
5. The underground pipe column is more reliable, and the repair-free period is favorably prolonged. The double polished rod well head is the independent liquid outlet in both sides, if unilateral tubular column is unusual, only "fall into" the counter weight, transfer still usable opposite side single pump with similar discharge capacity continuation production behind stroke or the stroke.
6. The lifting system can realize continuous liquid drainage and lifting, and is favorable for relieving the sand production degree of the reservoir. The traditional intermittent pulse pumping generates a certain pulse oscillation effect on a reservoir stratum, and the sand production degree of the reservoir stratum can be aggravated to a certain degree, particularly for a low-yield low-liquid well with serious insufficient liquid supply. The lifting system of the invention discharges liquid twice in one stroke, namely the up-down stroke is a continuous progressive liquid suction-discharge process, and the liquid is smoothly supplied to the well bore, thus being beneficial to slowing down the sand production.
Drawings
Fig. 1 is a structural diagram of a single-well double-pump continuous liquid discharge balance load type low-energy-consumption lifting system according to an embodiment of the present invention. (the fixed pulley is omitted in the figure)
Fig. 2 is an assembly perspective view of another single-well double-pump continuous liquid discharge balance load type low-energy-consumption lifting system provided by the embodiment of the invention.
FIG. 3 is a schematic view of a single cannula according to the present invention.
FIG. 4 is a three-dimensional cross-sectional view of an independent liquid outlet production four-way double-optical rod double-suspension oil production wellhead in an embodiment of the invention.
Fig. 5 is a three-dimensional cross-sectional view of an integrated liquid-out production three-way double-optical-rod double-suspension oil production wellhead in the embodiment of the invention.
Fig. 6 is a plan view of a fixed pulley suspension-sun gear drive type pumping unit in an embodiment of the present invention.
FIG. 7 is a schematic cross-sectional view of an up-down driving apparatus according to an embodiment of the present invention.
Fig. 8 is a side view of a fixed pulley suspension gear driven pumping unit in an embodiment of the invention.
Fig. 9 is a perspective view of a fixed pulley suspension-outer side gear drive mirror image type double-suspension pumping unit in the embodiment of the invention.
Fig. 10 is a perspective view of a chain wheel and chain suspension driven mirror type double-suspension pumping unit in an embodiment of the invention.
In the figure: 1-1, 1-2-polish rod anti-drop cap; 2-1, 2-polished rod; 3-fixed pulley suspension type pumping unit main body; 4. 12-a polish rod guide pinch roller; 5-1, 5-2-polish rod lifting rack; 6-1, 6-2-rack roller guide rail; 7-1, 7-2-rack guide rail bolt; 9-1, 9-2-polish rod lifting guide rail; 10. 10-1, 10-2-drive gear; 11-1, 11-2-rack bolt; 13-1, 13-2-double-optical-rod packing box gland; 14-1, 14-2-double-optical-rod packing box body; 15-1, 15-2-double-optical-rod packing box rubber; 16-double-optical-rod packing box end cover; 17-double-optical-rod packing box end cover bolt; 18-1, 18-2-production gates; 19-sealing the partition plate; 20-production of the cross; 21-producing the four-way bolt; 22-double hanging casing four-way; 23-1, 23-2-casing gate; 24-double-suspension sleeve four-way bolt; 25-a bushing joint; 26-1, 26-2-tubing coupling; 27-1, 27-2-oil pipe; 28-sucker rod coupling; 28-1, 28-2-sucker rod coupling; 29-sucker rod; 30-1, 30-2-upstream dynamic valve; 31-1, 31-2-plunger; 32-1, 32-2-downstream electrovalve; 33-1, 33-2-pump cylinder; 34-a sleeve; 34-1-casing blasthole; 35-1, 35-2-fixed valve; 36-1, 36-2-screen; 37-1, 37-2-plug; 38-double-optical-rod packing bin and adjusting screw rod of packing box; 39-a gearbox; 40-a gearbox input shaft pulley; 41-a belt; 42, a motor; 43-rack rail rollers; 44-a fixed pulley assembly; 45-steel wire rope; 46-a sprocket assembly; 47-chain; 48, producing a tee joint; 49. 50-double pump cylinder centralizer; 51-a cannula; 52-releasing type double-cannula packer; 52-1-packer rubber cylinder; 52-2-packer slips; 53-cannula sealing ring; 54-three-way centralizing joint; 55-central cannula; 56-central cannula sealing ring; 57-release type single cannula packer; 57-1-packer rubber cylinder; 57-2-packer slips.
Detailed Description
The invention will be further explained with reference to the drawings.
The embodiment provides a fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system which comprises a fixed pulley suspension type oil pumping unit, a multi-light-rod multi-suspension oil extraction wellhead device and a multi-oil-pipe type parallel multi-pump downhole oil production pipe or a release pipeless multi-rod type parallel multi-pump downhole oil production pipe;
the number of the oil production pipes of the multi-oil pipe type parallel multi-pump downhole oil production pipe or the releasing tubeless multi-rod type parallel multi-pump downhole oil production pipe is even and symmetrically distributed, the oil production pipes are divided into two groups, polished rods at the upper ends of the two groups of oil production pipes are suspended through fixed pulleys to form a balance type variable load flexible balance configuration structure, the two groups of parallel oil production pipes are driven by a fixed pulley suspension type oil pumping unit to alternately lift up and down for oil production, and the multi-oil pipe type parallel multi-pump downhole oil production pipe or the releasing tubeless multi-rod type parallel multi-pump downhole oil production pipe is configured with a multi-light rod multi-suspension oil production wellhead device.
The embodiment also provides a multi-pump symmetrical continuous progressive liquid discharge balanced load low-power-consumption lifting method, which specifically comprises the following steps: in one well, according to the requirement of the inner diameter structure size of a casing and the safe rod pipe lifting operation standard, an even number of the same oil production pipe columns are symmetrically put in parallel, and even numbers of parallel polished rods are arranged at the well mouth, wherein the oil production pipe columns and the polished rods are correspondingly divided into two groups, the two groups of parallel polished rods are suspended by fixed pulleys, so that the static loads of the symmetrical oil production pipe columns on two sides of the fixed pulleys are approximately equal, a balance type flexible load-changing balanced configuration structure is formed, and the oil extraction of the two groups of parallel oil production pipe columns by up-down alternate lifting is realized by an up-down driving device of an oil pumping unit.
In this embodiment, each set of oil production strings may be symmetrically arranged or asymmetrically arranged, as long as the weights of the two sides are equal, the number of each set of oil production strings may be one or multiple, and the embodiment takes the example of arranging two sets of symmetric oil production strings, each set of oil production string being one oil production string, as an example for explanation. Namely, as shown in fig. 1, two oil production pipes are symmetrically arranged to form a dual-oil pipe type parallel dual-pump downhole oil production pipe or a release pipeless dual-rod type parallel dual-pump downhole oil production pipe, and correspondingly, the multi-polished rod multi-suspension oil production wellhead device is a dual-polished rod dual-suspension oil production wellhead.
Because the static loads of the symmetrical sucker rod strings on both sides of the suspension point of the fixed pulley suspension type pumping unit are nearly equal under the same working condition and production parameters of the same well where the parallel double-pump downhole oil production pipe string is positioned, and the static loads and the balance of the load and the balance weight are in a balance structure. Therefore, the problems of incomplete matching and poor balance degree existing in the balance principle and structural design of the traditional pumping unit are well solved, wherein the characteristics of the pumping unit suspension point load self alternation and the dynamic change along with the formation energy of the stratum. And then make this novel beam-pumping unit motor work almost all be used for promoting the well fluid and have nothing to do with well rod column weight in the pit, can reduce installation power by a wide margin, complete machine load balancing rate and system efficiency obtain the promotion of matter, finally reduce the machine and adopted the energy consumption of lifting, realized "low carbon" in the true sense and lifted the oil recovery.
The specific embodiment of the invention is used for explaining and explaining two oil production pipes, namely the invention provides a single-well double-pump continuous progressive liquid discharge balancing load low-power-consumption lifting system and method. As shown in the figure 1-2, the novel lifting system consists of three main system modules, namely a parallel double-pump underground oil production pipe column, a double-optical-rod double-suspension oil production well head and a fixed pulley suspension type oil pumping unit.
The parallel double-pump underground oil production pipe column can adopt two structures of a double-oil pipe type and a releasing pipeless double-rod type. The dual tubing string may be suitable for large bore casing, such as 7 inch and above production casing, while the release tubeless dual-stem string may be suitable for production casing between 5 inch and 7 inch, and may be applied to production casing above 7 inch as required.
As shown in figure 1, the double-oil-pipe type parallel double-pump downhole oil production pipe comprises two oil production pipes with the same structure, and each oil production pipe comprises a polish rod anti-drop cap (1-1, 1-2); a polish rod (2-1, 2-2); tubing couplings (26-1, 26-2); oil pipes (27-1, 27-2); a sucker rod collar 28; a sucker rod 29; upstream dynamic valves (30-1, 30-2); plungers (31-1, 31-2); downstream electrovalves (32-1, 32-2); a pump cylinder (33-1, 33-2); fixed valves (35-1, 35-2); a screen (36-1, 36-2); the plugs (37-1, 37-2) will now be described by way of example of a specific configuration of one of the production strings. A specific configuration example of one of the production strings will be described. The oil pipe is installed through the double-optical-rod double-suspension oil extraction well head in a suspension mode, the oil pipe 27-1, the oil pumping pump barrel 33-4, the sieve pipe 36-1 and the plug 37-1 are sequentially connected from top to bottom, the oil pipes are connected through the oil pipe coupling 26-1, the oil pipe at the uppermost end is suspended through the double-optical-rod double-suspension oil extraction well head, the oil pipe at the lowermost end is connected with the oil well pump barrel 33-1, the weight of the oil pipe column is borne through the double-optical-rod double-suspension oil extraction well head, and the weight of the oil pipe column is borne through the suspension gear 8. The upper end of the polish rod 2-1 is connected with a polish rod anti-drop cap 1-1, the lower end is connected with a sucker rod 29, the sucker rods 29 are connected through sucker rod couplings 28, and the sucker rod 29 at the lowest end is connected with a plunger assembly. When the sucker rod is installed, the polish rod is connected with the sucker rod and the plunger assembly to form an oil extraction rod column which is placed in the oil pipe 27-1 until the oil pump cylinder 33-1. The oil well pump is in the prior art, the oil well pump comprises oil well pump cylinders, fixed valve assemblies (35-1 and 35-2) are respectively installed at the bottoms of the two oil well pump cylinders, a plunger assembly is respectively matched in the oil well pump cylinders, and the plunger assembly comprises an upper traveling valve 30, a plunger 31 and a lower traveling valve 32. . Polished rods (1-1, 1-2) at the upper ends of the two oil production strings are suspended through a suspension gear 8 and driven through a driving gear 10, and static loads of the oil production strings symmetrically arranged on two sides of the suspension gear 8 are approximately equal to form a balance type load-variable flexible balance configuration structure.
The releasing pipeless double-rod parallel double-pump downhole oil production string can adopt two structural forms according to the difference of the releasing intubation packer structure, and is divided into a releasing single intubation packer pipeless double-rod parallel double-pump downhole oil production string and a releasing double intubation packer pipeless double-rod parallel double-pump downhole oil production string.
As shown in fig. 2, the pipe-free dual-rod parallel dual-pump downhole production string of the releasing type dual-cannula packer comprises: the anti-drop device comprises polish rod anti-drop caps (1-1 and 1-2), polish rods (2-1 and 2-2), sucker rod coupling rings (28-1 and 28-2), sucker rods (29-1 and 29-2), a double-pump-barrel centralizer 49, a two-rod oil well pump, a double-pump-barrel centralizer 50, a double-cannula 51, a throw-off double-cannula packer 52, a central-cannula sealing ring, a throw-off single-cannula packer, a packer rubber barrel and a packer slip, wherein the two ends of a pump barrel of the two-rod oil well pump are respectively connected with the double-pump-barrel centralizer 49 and a three-way centralizer joint 54, and a plunger assembly of the two-rod oil well pump is packaged in the pump barrel and is the prior art. Upstream movable valves (30-1, 30-2) are respectively arranged in the pump cylinders of the two rod-type oil-well pumps; plungers (31-1, 31-2); downstream electrovalves (32-1, 32-2); fixed valves (35-1, 35-2). The plungers (31-1, 31-2) of the two rod type oil well pumps are respectively connected with one oil well pump rod (29-1, 29-2), and the two oil well pump rods are respectively connected with the corresponding polish rods (2-1,2-2) to form two oil well rod columns which are arranged in parallel. The structure difference of the double-cylinder pump centralizer and the existing single-cylinder pump centralizer is that double holes for two sucker rod columns to pass through are arranged on the body of the centralizer, and other structures are basically consistent. The lower end of the dual barrel centralizer 50 is connected to a throw-away dual cannula packer 52 by a dual cannula 51. The double insertion pipe 51 is a double insertion pipe 51 hermetically inserted with double center holes of the double-pump-cylinder centralizer 49, and is a parallel structure of two parallel single insertion pipes in the prior art. The releasing type double-cannula packer 52 comprises a body, two holes are formed in the body and are matched with a double-cannula 51, a packer rubber cylinder 52-1 and a packer slip 52-2 are arranged outside the body, the difference between the releasing type double-cannula packer 52 and the existing packer is that two holes are formed inside the body and are matched with the double-cannula 51, and the rest structures are the same. The releasing type double-cannula packer pipeless double-rod parallel double-pump downhole oil production pipe column is put into the shaft to adopt two operations: running a releasing double-cannula packer 52 with a tubing string for the first time, then pressing the setting and releasing the packer; after the tubing string is taken out, the tubing string is used for the second time to drive two oil extraction rod columns, a rod-type oil well pump and a double-insertion pipe 51 to go down, then the packer double-sealing pipe is inserted, and then the packer double-sealing pipe is pressed to release the double pump cylinders; after the tubing string is pulled out. The operations of tool setting and releasing, pressing and releasing are all provided with corresponding technical standards.
Wherein, the double-tube type supporting centralizer is inserted into the double-tube type supporting centralizer at intervals during the synchronous lifting operation of the double tubes, the double rods and the double pumps for preventing twisting and blocking.
The parallel double-pump downhole oil production pipe of pipe-free double-rod of releasing formula single cannula packer includes: polish rod anti-drop caps (1-1, 1-2), polish rods (2-1,2-2), sucker rod couplings (28-1, 28-2), sucker rods (29-1, 29-2), a double-pump-barrel centralizer 49, a two-rod oil well pump, a three-way centralizing joint 54, a central insertion pipe 55, a central insertion pipe sealing ring 56, a throw-away single-insertion-pipe packer 57, a packer rubber barrel 57-1 and a packer slip 57-2. The two ends of the pump cylinder of the two-rod oil well pump are respectively connected with a double-pump cylinder centralizer 49 and a three-way centralizing joint 54, and the plunger assembly of the two-rod oil well pump is packaged in the pump cylinder and is the prior art. Upstream movable valves (30-1, 30-2) are respectively arranged in the pump cylinders of the two rod-type oil-well pumps; plungers (31-1, 31-2); downstream electrovalves (32-1, 32-2); fixed valves (35-1, 35-2). The plungers (31-1, 31-2) of the two rod type oil well pumps are respectively connected with one oil well pump rod (29-1, 29-2), and the two oil well pump rods are respectively connected with the corresponding polish rods (2-1,2-2) to form two oil well rod columns which are arranged in parallel. The lower end of the three-way centralizing coupling 54 is sealingly mated to a single throw-away cannula packer 57 via a single cannula (center cannula) 55. The well descending steps are similar to the well descending steps of the pipe-free double-rod parallel double-pump downhole oil production pipe column of the releasing type double-cannula packer, and are not described again.
Specifically, the three-way centering joint 54 has a structure as shown in fig. 2, and has a dual channel therein, which is communicated with the pump cylinders of the two-rod oil-well pump, and a central channel at the lower part thereof, which is communicated with the central insertion tube 55, wherein the central channel is communicated with the dual channel to form a three-way structure. The single-stinger packer 57 of the present embodiment may be an existing stinger packer.
The oil production pipe column is configured with a double-light-rod double-suspension oil production well head, wherein the double-light-rod double-suspension oil production well head is divided into an independent liquid-outlet production four-way double-light-rod double-suspension oil production well head and an integrated liquid-outlet production three-way double-light-rod double-suspension oil production well head. The independent liquid-outlet production four-way double-light-rod double-suspension oil production well head is configured with the double-oil-pipe type parallel double-pump downhole oil production pipe column, and the integrated liquid-outlet production three-way double-light-rod double-suspension oil production well head is correspondingly configured with the releasing pipeless double-rod type parallel double-pump downhole oil production pipe column.
Wherein, as shown in fig. 4, the independent liquid outlet type production four-way double-optical rod double-suspension oil production wellhead comprises: the double-light-rod packing box matched with the double light rods comprises two packing box bodies (14-1 and 14-2) arranged in parallel, a light rod correspondingly penetrates through the interior of each packing box body, a packing box rubber sheet 15 is arranged in each packing box body, the upper end of each packing box body is tightly pressed through a double-light-rod packing box gland 13, the lower end of each packing box body is fastened at the upper end of the production four-way 20 through a double-light-rod packing box end cover 16 and a double-light-rod packing box end cover bolt 17, and double-light-rod packing box filling bins and adjusting screw rods 38 are respectively arranged on the packing box bodies (14-1 and 14-2) and used for adjusting the sealing performance. Two production channels corresponding to the double-oil-pipe type parallel double-pump downhole oil production pipe column in the production four-way joint 20 are provided with longitudinally arranged sealing partition plates 19 for dividing the production four-way joint 20 into two independent cavities, and the two independent cavities in the production four-way joint 20 are respectively communicated with a production gate 18-1 and a production gate 18-2 to realize independent liquid outlet at two sides; the lower end of the production cross 20 is connected with a double-suspension casing cross 22 through a production cross bolt 21, two sides of the double-suspension casing cross 22 are respectively connected with a casing gate 23-1 and a casing gate 23-2, and the double-suspension casing cross 22 is connected with a casing connector 25 through a double-suspension casing cross bolt 24. The double-hanging casing four-way joint 22 is formed by connecting two parallel hanging casing four-ways in the prior art. The double-optical-rod wellhead in the embodiment of the double-optical-rod wellhead is provided with independent liquid outlets on two sides, if a single-side pipe column is abnormal, only the single-side pipe column is reduced to be a counterweight, and the single pump on the other side can be used for continuing production with similar discharge capacity after the stroke or stroke is increased, so that the double-optical-rod wellhead is more reliable in work and favorable for prolonging the maintenance-free period.
As shown in fig. 5, the integrated liquid-out production three-way double-optical-rod double-suspension oil production wellhead is used for being configured with a releasing pipeless double-rod parallel double-pump downhole oil production pipe column. The production tee joint is replaced by the production tee joint 48, a sealing plate is not arranged in the production tee joint 48, namely, one side of the production tee joint 48 is provided with the production gate 18, and liquid is discharged from one side, so that the structure is more compact, and the applicability is better.
The fixed pulley suspension type oil pumping unit is used for switching the up-and-down movement directions of two groups of polished rods and realizing alternate oil extraction and comprises a rack 3, a fixed pulley assembly 44 and an up-and-down driving device, wherein the driving device comprises a motor 42 and a gearbox 39 which are arranged on the rack 3, and an output shaft of the motor 42 is connected with a gearbox input shaft belt wheel 40 through a belt 41. The fixed pulley assembly 44 is arranged on the supporting frame, and the polished rod 2-1 and the polished rod 2-2 are connected through a steel wire rope 45 to form a fixed pulley suspension-central gear drive fixed pulley suspension type oil pumping unit structure which is shown in figure 1 or 2. Wherein, hang the wire rope both ends on the fixed pulley and come fixed connection polished rod (standardized connection) through installing the polished rod eye, do not describe herein any more.
The up-down driving device is exemplified as a rack-and-pinion type up-down driving device, as shown in fig. 5-10, the rack-and-down driving device includes a reversing driving gear 10 disposed between two polished rods, polished rod elevating racks (5-1,5-2) respectively fixedly connected to the polished rods (2-1,2-2), polished rod elevating guide rails (9-1,9-2) respectively fixedly connected to the polished rod elevating racks, and rack roller guide rails (6-1,6-2) disposed with the polished rod elevating guide rails, wherein the reversing driving gear 10 is respectively engaged with the polished rod elevating racks 5-1 and the polished rod elevating racks 5-2, and a longitudinal convex ridge roller disposed with the rack roller guide rails is disposed on each polished rod elevating guide rail to enable the smooth operation thereof. The rack roller guide rails (6-1,6-2) are respectively fixed on the rack 3 through rack guide rail bolts (7-1, 7-2). When the oil extraction device works, the driving gear 10 is matched with the two polished rod lifting racks (5-1 and 5-2) through the driving of the motor to drive the pipe column on one side to move downwards and the pipe column on the other side to move upwards, so that the alternate oil extraction is realized. In addition, in order to adapt to casings with different calibers and oil production pipes with different outer diameters, a T-shaped groove is further formed in the frame 3, and rack and roller guide rails (6-1 and 6-2) are arranged in the T-shaped groove and are fixed through rack and roller guide rail bolts (7-1 and 7-2) respectively so as to be adjusted according to different working conditions. In order to enable the stability of the two parallel polish rods to be better, the polish rod guide pinch roller 4 and the polish rod guide pinch roller 12 are arranged on the support frame and are respectively positioned above and below the two polish rods, the polish rod guide pinch roller 4 and the polish rod guide pinch roller 12 are respectively arranged on the support frame 3 through bearings and can rotate at will in 360 degrees, and after a proper angle is adjusted, the polish rod guide pinch roller and the polish rod guide pinch roller are locked through a locking device, so that the practical performance of the polish rod guide pinch roller is enhanced. The structure of the device is shown in the figure, and the device comprises a pressing wheel frame, pressing wheels are symmetrically arranged on two sides of the pressing wheel frame, and locking devices are correspondingly arranged on a supporting frame.
As a variation of the above embodiment, the rack and pinion type up-and-down driving means may be installed at the outer sides of the two polished rods 2-1 and 2-2, respectively, as shown in fig. 9, and the polished rod elevating rack 5-1 and the polished rod elevating rack 5-2 are installed at the outer sides of the two polished rods 2-1 and 2-2, respectively, and driven by symmetrically arranging two driving gear mechanisms. The structure of the fixed pulley suspension-outer side gear drive fixed pulley suspension type oil pumping unit is formed.
As the simplest embodiment, a chain wheel and chain mechanism can be directly arranged at the uppermost end of the supporting seat 3, and the chain wheel assembly 46 forms a balance supporting point by being respectively connected with the two polished rods 5-1 and 5-2 through a chain 47, and simultaneously, the chain wheel and chain mechanism is driven to realize alternate oil extraction, and the structure is shown in fig. 10.
Because the static loads of the symmetrical sucker rod strings on both sides of the suspension point of the fixed pulley suspension type pumping unit are nearly equal under the same working condition and production parameters of the same well where the parallel double-pump downhole oil production pipe string is positioned, and the static loads and the balance of the load and the balance weight are in a balance structure. Therefore, the problems of incomplete matching and poor balance degree existing in the balance principle and structural design of the traditional pumping unit are well solved, wherein the characteristics of the pumping unit suspension point load self alternation and the dynamic change along with the formation energy of the stratum. And then make this novel beam-pumping unit motor work almost all be used for promoting the well fluid and have nothing to do with well rod column weight in the pit, can reduce installation power by a wide margin, complete machine load balancing rate and system efficiency obtain the promotion of matter, finally reduce the machine and adopted the energy consumption of lifting, realized "low carbon" in the true sense and lifted the oil recovery.
The lifting system can realize continuous drainage and lifting, and is favorable for relieving the sand production degree of the reservoir. The traditional intermittent pulse pumping generates a certain pulse oscillation effect on a reservoir stratum, and the sand production degree of the reservoir stratum can be aggravated to a certain degree, particularly for a low-yield low-liquid well with serious insufficient liquid supply. The novel lifting system drains liquid twice in one stroke, namely the up-down stroke is a continuous progressive liquid suction-liquid drainage process, and the liquid is supplied and drained from the shaft smoothly, so that the sand production is slowed down.
In addition, the modularized counter weights can be symmetrically arranged on two sides of the novel machine, so that the universality of the novel machine is enhanced. The lifting device can prevent the other side from being incapable of normally starting pumping due to balance failure after the single-side rod is broken, and can be used for lifting the common oil production pipe in a biased mode.

Claims (11)

1. The utility model provides a fixed pulley suspension type single well multi-pump balanced load low-power consumption lifting system which characterized in that: the multi-beam multi-suspension type oil extraction well head device comprises a fixed pulley suspension type oil pumping unit, a multi-beam multi-suspension oil extraction well head device and a parallel multi-pump underground oil extraction pipe column; the number of the tubular columns of the parallel multi-pump underground oil production tubular columns is divided into two groups, and polished rods at the upper ends of the two groups of oil production tubular columns extend out of a well mouth; the fixed pulley suspension type oil pumping unit comprises a frame, a fixed pulley and an up-and-down driving device which are arranged on the frame, wherein steel wire ropes on two sides of the fixed pulley are respectively connected with polish rods on the upper ends of a group of oil production pipes to form a balance type variable load flexible balance configuration structure, the up-and-down alternate motion of the polish rods is realized by the up-and-down driving device, the parallel multi-pump downhole oil production pipes are matched with a multi-polish-rod multi-suspension oil production well head device, the number of the oil production pipes is two, so that a dual-oil-pipe type parallel dual-pump downhole oil production pipe or a pipe-free dual-rod type parallel dual-pump downhole oil production pipe is formed, correspondingly, the multi-polish-rod multi-suspension oil production well head device is a dual-polish-rod dual-suspension oil production well head, and the up-and-down driving device comprises a driving gear, a polish rod lifting rack which is fixedly connected with the polish rod, a polish rod lifting guide rail which is fixedly connected with the polish rod lifting rack, and a rack roller guide rail which is configured with the polish rod lifting guide rail, the two polished rod lifting racks are correspondingly arranged on the inner sides of the two polished rods, and two sides of the driving gear are respectively meshed with one polished rod lifting rack.
2. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the number of the driving gears is at least one, the driving gears are arranged on the outer side of the polish rod, at least one polish rod lifting rack is arranged on the outer side of the corresponding polish rod, and the driving gears are meshed with the polish rod lifting racks.
3. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the two driving gears are symmetrically distributed on the rack and positioned on the outer sides of the two polished rods.
4. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the dual-tubing parallel dual-pump downhole oil production string comprises two oil production strings with the same structure, and each oil production string comprises a polish rod, an oil tube, a sucker rod, an oil well pump, a sieve tube and a plug, wherein the oil tube is installed in a suspended mode through a dual-polish-rod dual-suspended oil production well head, the oil tube, the oil well pump barrel, the sieve tube and the plug are sequentially connected from top to bottom, the polish rod is sequentially connected with the sucker rod and a plunger to form a rod-shaped structure, the rod-shaped structure is placed into the oil tube, and until the oil well pump barrel, the two polish rods are connected with each other through a double-rack up-and-down driving device.
5. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the parallel double-pump downhole oil production pipe of pipe double-rod type of releasing includes: the dual-rod type pump comprises two oil well pumps arranged in parallel, dual-pump cylinder centralizers are connected to two ends of the two oil well pumps, the lower end of the dual-rod type pump is inserted into the dual-cannula packer through the dual-cannula and is hermetically matched with the dual-cannula packer, two plungers of the dual-rod type pump are respectively connected with one sucker rod, and the two sucker rods are respectively connected with the corresponding polished rods.
6. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the dual-rod pump comprises two oil-well pumps arranged in parallel, a dual-cylinder centralizer is connected to the upper ends of the two oil-well pumps, a tee-joint centralizing joint is connected to the lower ends of the two oil-well pumps, the tee-joint centralizing joint is hermetically matched with the single-jack packer, two plungers of the dual-rod pump are respectively connected with a sucker rod, and each sucker rod is connected with the corresponding polished rod.
7. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the parallel double pump downhole oil production pipe column of two oil pipe formulas disposes the two suspension oil recovery well heads of independent liquid outlet production cross two light rods, the two light rod two suspension oil recovery well heads of independent liquid outlet production cross two light rods include: the production four-way is internally provided with a sealing partition plate corresponding to the production channels of the two oil production tubular columns for dividing the interior of the production four-way into two independent cavities, and two sides of the production four-way are respectively communicated with a production gate to realize independent liquid discharge at two sides; the upper end of the production cross is connected with a double polished rod packing box, the lower end of the production cross is connected with a double-suspension sleeve cross, two sides of the double-suspension sleeve cross are respectively connected with a sleeve gate, and the lower end of the double-suspension sleeve cross is connected with a sleeve connector.
8. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the parallel double-pump downhole oil production tubular column of no pipe double-rod type of giving up disposes with integrative liquid formula production tee bend double-light-rod double-suspension oil recovery well head mutually, integrative liquid formula production tee bend double-light-rod double-suspension oil recovery well head includes: the production device comprises a double-light-rod packing box matched with a double-light rod, a production tee joint and a double-suspension sleeve four-way joint, wherein the upper end of the production tee joint is connected with the double-light-rod packing box, the lower end of the production tee joint is connected with the double-suspension sleeve four-way joint, a production valve is arranged on one side of the production tee joint to realize unilateral liquid discharge of a production channel, two sides of the double-suspension sleeve four-way joint are respectively connected with a sleeve gate, and the lower end of the double-suspension sleeve four-way joint is connected with a sleeve connector.
9. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the support frame is provided with a T-shaped sliding groove, and at least one rack roller guide rail is arranged in the T-shaped groove and is fixed through a rack guide rail bolt.
10. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the polish rod guide pinch rollers are arranged above and below the support frame corresponding to the two polish rods respectively, the polish rod guide pinch rollers are arranged on the support frame through bearings, and the support frame is provided with a locking device for limiting the polish rod guide pinch rollers.
11. The fixed pulley suspended single well multi-pump balanced load low power consumption lifting system according to claim 1, characterized in that: the upper and lower driving devices are driven by chain wheels and chains, the two polished rods are suspended and supported by a chain wheel assembly of the chain wheel and chain reversing mechanism, and the two oil production pipes are reversed by driving the chain wheel and chain reversing mechanism, so that alternate oil production is realized.
CN201911276324.7A 2019-12-12 2019-12-12 Fixed pulley suspension type single-well multi-pump balanced load low-power-consumption lifting system and method Active CN111188592B (en)

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Patentee after: Jianghan oil field factory of Jianghan Oilfield Branch Company of China Petroleum Chemical Co.

Patentee after: Sinopec Engineering Quality Monitoring Co.,Ltd.

Address before: 100728 No. 22 North Main Street, Chaoyang District, Beijing, Chaoyangmen

Patentee before: CHINA PETROLEUM & CHEMICAL Corp.

Patentee before: Jianghan oil field factory of Jianghan Oilfield Branch Company of China Petroleum Chemical Co.