CN111186116A - Forced feeding device of rubber extruder - Google Patents
Forced feeding device of rubber extruder Download PDFInfo
- Publication number
- CN111186116A CN111186116A CN202010155251.2A CN202010155251A CN111186116A CN 111186116 A CN111186116 A CN 111186116A CN 202010155251 A CN202010155251 A CN 202010155251A CN 111186116 A CN111186116 A CN 111186116A
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- CN
- China
- Prior art keywords
- feeding
- feeding roller
- rubber
- forced
- screw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003292 glue Substances 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 7
- 238000007790 scraping Methods 0.000 claims abstract description 6
- 239000000498 cooling water Substances 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 abstract description 8
- 238000012423 maintenance Methods 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000005266 casting Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003031 feeding effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/27—Cleaning; Purging; Avoiding contamination
- B29C48/271—Cleaning; Purging; Avoiding contamination of feeding units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/275—Recovery or reuse of energy or materials
- B29C48/277—Recovery or reuse of energy or materials of materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/285—Feeding the extrusion material to the extruder
- B29C48/29—Feeding the extrusion material to the extruder in liquid form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/793—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling upstream of the plasticising zone, e.g. heating in the hopper
- B29C48/797—Cooling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a forced feeding device of a rubber extruder, and relates to the technical field of rubber extruders; the feeding roller assembly comprises a feeding base body, a screw rod coaxially arranged in the feeding base body and a feeding port arranged on one side of the feeding base body, wherein the feeding port is provided with a feeding roller assembly, the feeding roller assembly comprises a feeding roller and a glue return ring, the two sides of a rotating shaft of the feeding roller are respectively provided with the glue return ring, and the feeding roller is connected with the screw rod through a transmission assembly; and a glue scraping knife used for scraping glue stock from the surface of the feeding roller is arranged at the bottom of the feeding seat body. The rubber material can smoothly enter the screw grooves of the feeding seat body and the screw rod under the extrusion of the feeding roller, and can rapidly move forwards along with the rotation of the screw rod, so that the rubber feeding efficiency is improved, the rubber return quantity at the feeding port is reduced, the extrusion temperature of a product is reduced, the utilization efficiency of equipment is improved, the maintenance times and cost of the equipment can be reduced, the labor intensity of workers is reduced, and the practicability is high.
Description
Technical Field
The invention relates to the technical field of rubber extruders, in particular to a forced feeding device of a rubber extruder.
Background
At present, a cold feeding pin extruder is a key device and is also an indispensable special device in the tire production process. The forced feeding device of the existing cold feeding pin extruder has the problems of unsmooth glue eating at a feeding port, serious glue return, reduced output of the extruder, higher temperature of extruded glue material and the like. Meanwhile, the cooling water channel of the forced feeding device of the existing extruder is designed on the feeding base body, and is cast by ductile cast iron, and due to the fluctuation of the components of materials and the casting process, the defects of loose materials, air holes and the like often exist in a casting, so that the water leakage phenomenon of the feeding device of the extruder in the use process is caused, the maintenance workload of equipment is increased, the cost is increased, and the production progress is influenced.
Disclosure of Invention
The invention aims to provide a forced feeding device of a rubber extruder, which has a simple and reasonable structure, can ensure that a feeding base body is not easy to leak water, ensures that the rubber is eaten by a user smoothly in the working process, does not return rubber, reduces the rubber temperature of the extruded rubber material, and improves the yield of the extruder.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a forced feeding device of a rubber extruder, which comprises a feeding base body, a screw rod coaxially arranged in the feeding base body and a feeding port arranged on one side of the feeding base body, wherein the feeding port is provided with a feeding roller assembly, the feeding roller assembly comprises a feeding roller and a rubber return ring, the rubber return ring is respectively arranged on two sides of a rotating shaft of the feeding roller, and the feeding roller is connected with the screw rod through a transmission assembly; and a rubber scraping knife for scraping rubber materials from the surface of the feeding roller is arranged at the bottom of the feeding base body.
Optionally, the feeding roller is arranged parallel to the screw, and an included angle a between a connecting line of the center of the cross section of the screw and the center of the cross section of the feeding roller in the same plane and a horizontal line is 10-22 °.
Optionally, the transmission assembly is a gear engagement transmission assembly.
Optionally, the ratio of the linear surface speed of the screw to the linear surface speed of the feeding roller is 1:1 to 1: 1.3.
Optionally, the feeding roller is arranged in parallel with the screw, and the distance between the screw and the feeding roller is 10-50 mm.
Optionally, the distance between the screw and the feeding roller is between 15 and 35 mm.
Optionally, a bushing is installed between the screw and the feeding base, and a cooling water channel is arranged on the bushing.
Optionally, the inner wall of the bushing is provided with a multi-start large-lead glue guiding thread.
Optionally, a bearing seat is respectively installed at two ends of a rotating shaft of the feeding roller.
Optionally, the feeding port is provided with a feeding gate, and the feeding roller is arranged on the feeding gate.
Compared with the prior art, the invention has the following technical effects:
the forced feeding device of the rubber extruder provided by the invention has a simple and reasonable structure, rubber materials smoothly enter the screw grooves of the feeding base body and the screw rod under the extrusion of the feeding roller after entering the feeding port and can rapidly move forwards along with the rotation of the screw rod, the rubber feeding efficiency of the extruder is improved, the rubber return quantity at the feeding port is reduced, the extrusion temperature of products is reduced, the utilization efficiency of equipment is improved, the technical problems that the feeding device in the prior art leaks water, the rubber is not smoothly eaten at the feeding port, the rubber is seriously returned, the yield of the extruder is low, the rubber temperature of the extruded rubber materials is high and the like are solved, the maintenance frequency and the cost of the equipment are reduced, the labor intensity of workers is reduced, and the forced feeding device is high in practicability.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a sectional view showing the structure of a forced feeding apparatus of a rubber extruder according to the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
wherein the reference numerals are: 1. a feeding base body; 2. a screw; 3. a feed roller assembly; 4. a feeding gate; 5. a bushing; 6. a doctor blade; 7. a left bearing seat; 8. a left glue returning ring; 9. a feed roller; 10. a right glue returning ring; 11. a right bearing seat; 12. a first gear; 13. and a second gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The first embodiment is as follows:
as shown in fig. 1-2, the present embodiment provides a forced feeding device for a rubber extruder, which comprises a feeding base 1, a feeding roller assembly 3, a feeding gate 4, a bushing 5, a screw 2, and a doctor blade 6. Wherein, the feeding seat body 1 is connected with the feeding door 4 in a hinged mode, a feeding hole for rubber materials to enter the feeding device is arranged above the feeding seat body 1 and the feeding door 4, and when the feeding door 4 is opened, the feeding roller assembly 3 arranged on the feeding seat body can be detached or maintained. A replaceable lining 5 is embedded in the feeding base body 1, a screw rod 2 extending along the material conveying direction is arranged in the feeding base body and penetrates through the inner cavity of the lining 5, and threads extend from a feeding port to a discharging port and reach the front end of a machine head; a feeding roller component 3 is arranged in the feeding door 4; the feeding roller assembly 3 comprises a left bearing seat 7, a left glue returning ring 8, a feeding roller 9, a right glue returning ring 10, a right bearing seat 11, a first gear 12 and the like, wherein the first gear 12 is meshed with a second gear 12 which is arranged on the screw rod 2 and driven by power, and the second gear 12 is driven to rotate, so that part of the power is transmitted to the feeding roller 9 through the first gear 12 arranged in the feeding roller assembly 3, the screw rod 2 and the roller surface of the feeding roller 9 generate meshing motion, and glue above a feeding port is pulled into the lining 5; preferably, the screw 2 is mounted on an output shaft of a speed reducer, and the speed reducer sequentially transmits the torque output by the motor to the screw 2 and the feed roller 9. In the embodiment, the screw 2, the feeding roller 9 and the lining 5 are provided with the cooling water channels, so that the distance between the water channels and the sizing material is reduced, and the heat exchange efficiency between the cooling water channels and the sizing material can be improved; meanwhile, the problem of water leakage caused by the defect of a casting when the water channel is arranged on the feeding base body is solved.
As shown in fig. 2, the lower part of the feeding base 1 is provided with a doctor blade 6, and the gap between the doctor blade 6 and the feeding roller 9 can be adjusted. The screw 2 rotates to drive the feeding roller assembly 3 to rotate together through the first gear 12 and the second gear 13. The inner wall of the bushing 5 is designed with a large-lead rubber guide thread, so that rubber entering the feeding device can rapidly move forwards along the rubber guide thread. When the rubber enters the feeding opening, the rubber is extruded by the feeding roller 9, the rubber enters the screw groove of the screw 2 and the rubber guide thread of the bushing 5, and the rubber rapidly moves forward along the screw groove and the rubber guide thread along with the rotation of the screw 2. When the glue reaches the position of the doctor blade 6, the doctor blade 6 scrapes the glue off the surface of the feed roller 9, and a large amount of glue enters the liner 5 along the rotation of the screw.
As shown in FIG. 2, a line connecting the center of the screw 2 and the center of the feeding roller 9 forms an angle a with the horizontal plane to ensure that the rubber material enters the screw groove of the screw rapidly under the pushing force of the feeding roller after entering the feeding port, and the rubber material moves forward along with the rotation of the screw, thereby reducing the rubber return of the feeding port and the extrusion temperature of the rubber material. A reasonably preferred angle is between 10 ° and 22 °.
In this embodiment, the linear velocity of the surface of the screw 2 is slightly lower than the linear velocity of the surface of the feeding roller 9, so that after the rubber material is fed into the feeding port, the feeding roller 9 has a certain extrusion acting force on the rubber material, and the rubber material smoothly enters the extruder. The reasonable speed ratio is 1: 1-1: 1.3, preferably 1: 1.05 to 1: 1.2.
In this embodiment, as shown in fig. 2, the distance between the center of the screw 2 and the center of the feeding roller 9 is within a reasonable range, so that the glue feeding effect of the extruder can be ensured, when the distance between the screw 2 and the feeding roller 9 is too small, the glue extruding screw 2 and the feeding roller 9 generate huge pressure, so that the glue feeding is difficult, and even the equipment is damaged, if the distance between the screw 2 and the feeding roller is too large, after the glue enters the feeding port, the feeding roller 9 cannot form an extruding force on the glue, so that the glue is not easy to enter the screw groove, and the glue returning phenomenon is easy to occur at the feeding port. The distance L between the surface of the feed roller 9 and the surface of the screw 2 may be 10 to 50mm, preferably 15 to 35 mm.
By adopting the forced feeding device of the extruder, the technical problems of water leakage of the feeding device, unsmooth glue eating at a feeding port, serious glue return, reduced output of the extruder, higher glue temperature of extruded glue materials and the like are solved.
Meanwhile, after the rubber material enters the feeding port, the rubber material smoothly enters the feeding device and the screw groove of the screw rod under the extrusion of the feeding roller, and moves forwards quickly along with the rotation of the screw rod, so that the rubber feeding efficiency of the extruder is improved, the rubber return quantity at the feeding port is reduced, the extrusion temperature of a product is reduced, and the utilization efficiency of equipment is improved. The problem of the water leakage of the feeding seat is solved, the maintenance times and the maintenance cost of equipment are reduced, and the labor intensity of workers is reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.
Claims (10)
1. The utility model provides a feeding device is forced to rubber extruder which characterized in that: the feeding mechanism comprises a feeding seat body, a screw rod coaxially arranged in the feeding seat body and a feeding port arranged on one side of the feeding seat body, wherein the feeding port is provided with a feeding roller assembly, the feeding roller assembly comprises a feeding roller and a glue return ring, the glue return ring is respectively arranged on two sides of a rotating shaft of the feeding roller, and the feeding roller is connected with the screw rod through a transmission assembly; and a rubber scraping knife for scraping rubber materials from the surface of the feeding roller is arranged at the bottom of the feeding base body.
2. The forced feeding device of rubber extruder according to claim 1, wherein: the feeding roller is arranged in parallel to the screw rod, and the connecting line of the center of the cross section of the screw rod and the center of the cross section of the feeding roller in the same plane forms an included angle a of 10-22 degrees with the horizontal line.
3. The forced feeding device of rubber extruder according to claim 1, wherein: the transmission assembly is a gear meshing transmission assembly.
4. The forced feeding device of rubber extruder according to claim 1, wherein: the ratio of the surface linear velocity of the screw to the surface linear velocity of the feeding roller is 1:1 to 1: 1.3.
5. The forced feeding device of rubber extruder according to claim 1, wherein: the feeding roller is arranged in parallel to the screw, and the distance between the screw and the feeding roller is 10-50 mm.
6. The forced feeding device of rubber extruder according to claim 5, wherein: the distance between the screw and the feeding roller is 15-35 mm.
7. The forced feeding device of rubber extruder according to claim 1, wherein: and a lining is arranged between the screw and the feeding seat body, and a cooling water channel is arranged on the lining.
8. The forced feeding device of rubber extruder according to claim 7, wherein: the inner wall of the bush is provided with a multi-head large-lead glue guiding thread.
9. The forced feeding device of rubber extruder according to claim 1, wherein: and two ends of a rotating shaft of the feeding roller are respectively provided with a bearing block.
10. The forced feeding device of rubber extruder according to claim 1, wherein: the feeding port is provided with a feeding door, and the feeding roller is arranged on the feeding door.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010155251.2A CN111186116A (en) | 2020-03-09 | 2020-03-09 | Forced feeding device of rubber extruder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010155251.2A CN111186116A (en) | 2020-03-09 | 2020-03-09 | Forced feeding device of rubber extruder |
Publications (1)
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CN111186116A true CN111186116A (en) | 2020-05-22 |
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ID=70704156
Family Applications (1)
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CN202010155251.2A Pending CN111186116A (en) | 2020-03-09 | 2020-03-09 | Forced feeding device of rubber extruder |
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CN (1) | CN111186116A (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100667867B1 (en) * | 2005-10-25 | 2007-01-12 | 금호타이어 주식회사 | Feeder roller of rubber extruder for tire manufacture |
CN201012534Y (en) * | 2007-01-31 | 2008-01-30 | 中国化学工业桂林工程公司 | Forced material feeding arrangement of the cold feeding rubber extruding machine |
CN201552735U (en) * | 2009-12-28 | 2010-08-18 | 佛山市顺德区凯华电器实业有限公司 | Cooling device for feeding drum |
CN104441561A (en) * | 2014-11-28 | 2015-03-25 | 桂林橡胶设计院有限公司 | Double-screw feeding device of rubber extruder |
CN205009555U (en) * | 2015-09-21 | 2016-02-03 | 无锡市江南橡塑机械有限公司 | Novel rubber cutter and feed are scraped to rubber extruder feed roller device |
CN207105550U (en) * | 2017-05-15 | 2018-03-16 | 桂林力拓橡塑科技有限公司 | Novel feeding device |
CN211807722U (en) * | 2020-03-09 | 2020-10-30 | 桂林理工大学 | Forced feeding device of rubber extruder |
-
2020
- 2020-03-09 CN CN202010155251.2A patent/CN111186116A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100667867B1 (en) * | 2005-10-25 | 2007-01-12 | 금호타이어 주식회사 | Feeder roller of rubber extruder for tire manufacture |
CN201012534Y (en) * | 2007-01-31 | 2008-01-30 | 中国化学工业桂林工程公司 | Forced material feeding arrangement of the cold feeding rubber extruding machine |
CN201552735U (en) * | 2009-12-28 | 2010-08-18 | 佛山市顺德区凯华电器实业有限公司 | Cooling device for feeding drum |
CN104441561A (en) * | 2014-11-28 | 2015-03-25 | 桂林橡胶设计院有限公司 | Double-screw feeding device of rubber extruder |
CN205009555U (en) * | 2015-09-21 | 2016-02-03 | 无锡市江南橡塑机械有限公司 | Novel rubber cutter and feed are scraped to rubber extruder feed roller device |
CN207105550U (en) * | 2017-05-15 | 2018-03-16 | 桂林力拓橡塑科技有限公司 | Novel feeding device |
CN211807722U (en) * | 2020-03-09 | 2020-10-30 | 桂林理工大学 | Forced feeding device of rubber extruder |
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Effective date of registration: 20210730 Address after: 541004 No. 77, Qixing Road, Guilin, the Guangxi Zhuang Autonomous Region Applicant after: GUILIN RUBBER DESIGN INSTITUTE Co.,Ltd. Address before: 541004 the Guangxi Zhuang Autonomous Region Guilin City Seven Star District Building Road No. 12 Applicant before: GUILIN University OF TECHNOLOGY |