Special equipment for rubber processing
Technical Field
The invention relates to the field of rubber processing equipment, in particular to special equipment for rubber processing.
Background
The rubber slitter is a commonly used mechanical device, the main function of the slitter is to help the vast users to finish rubber cutting quickly, and the cutting efficiency is more than ten times of that of manual work. The efficient rubber slitter is specially manufactured for rubber production enterprises, a large amount of labor cost is saved due to the production of the rubber slitter, and the cutting efficiency is greatly improved.
The existing rubber slitter is made by the monolithic, a rubber block needs to be cut out through many times of manual cutting and then all rubber strips needing size, the whole block of rubber can not be cut into a plurality of strips needing size at one time, slitting efficiency is low, and cutting blades of the traditional rubber slitter are fixed, width can not be adjusted, the width of the strips after the rubber strips can not be changed is caused to be wide, practicability is low, one end of the rubber slitter is long in time, the rubber slitter is required to be detached and polished, and operation is complex.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: a rubber processing special device structurally comprises a rubber cloth slitter, a roller receiver, a scrap recovery box, an engine, a gearbox and a transmission chain, wherein the roller receiver is installed at the front end of the rubber cloth slitter;
the rubber cloth slitter comprises organism, roll-in axle, delivery sheet, workstation, adjustable size cutting mechanism, guide roller, the mechanism of whetting a knife, the inside intermediate position of organism be equipped with two adjustable size cutting mechanism side by side, organism and adjustable size cutting mechanism adopt clearance fit, adjustable size cutting mechanism left side on be equipped with the roll-in axle, roll-in axle and organism cooperate, adjustable size cutting mechanism right side on be equipped with the guide roller, the organism be connected with the guide roller, the organism left end on install the delivery sheet, the delivery sheet right side on be equipped with the workstation, delivery sheet and workstation fixed connection, adjustable size cutting mechanism upper and lower both sides all be equipped with the mechanism of whetting a knife, adjustable size cutting mechanism and the movable laminating of mechanism of whetting a knife.
As a further optimization of the technical scheme, the size-adjustable cutting mechanism comprises a roller body, a linkage gear, a chain wheel and cutting blades, wherein the linkage gear is arranged at the left end of the roller body, the roller body is fixedly connected with the linkage gear, the chain wheel is arranged at the left end of the linkage gear, the linkage gear and the chain wheel are welded through electric welding, more than two cutting blades are equidistantly distributed on the surface of the roller body, and the roller body is matched with the cutting blades.
As a further optimization of the technical scheme, more than two limiting slide rails are arranged on the surface of the roller body.
As a further optimization of the technical scheme, the drum body further comprises a first rotating cap, a first screw rod, a second screw rod, a first thread sleeve and a connecting rod, wherein the first rotating cap is provided with the first screw rod, one end of the first rotating cap and one end of the first screw rod are welded through electric welding, the other end of the first screw rod is provided with the second screw rod, the first screw rod and the second screw rod are of an integrated structure, the surfaces of the first screw rod and the second screw rod are provided with more than two first thread sleeves, and the first thread sleeves are connected with the cutting blade through the connecting rod.
As a further optimization of the technical scheme, a positioning bearing ring is arranged between the first screw rod and the second screw rod, and the first screw rod and the second screw rod are matched with the positioning bearing ring.
As the further optimization of this technical scheme, cutting blade still include telescopic link, spring, supplementary clamp plate that supports, cutting blade inboard on be equipped with the telescopic link, cutting blade and telescopic link one end fixed connection, the telescopic link install the spring on the surface, the telescopic link other end on be equipped with supplementary clamp plate that supports, telescopic link and supplementary clamp plate fixed connection that supports.
As a further optimization of the technical scheme, the sharpening mechanism comprises a mounting bar, a second rotating cap, a sharpening frame and blade grooves, the mounting bar is mounted at the top end of the sharpening frame, the blade grooves are distributed at the bottom end of the sharpening frame at equal intervals and are more than two, the second rotating cap is arranged at the left end of the sharpening frame, and the sharpening frame and the second rotating cap are in clearance fit.
As a further optimization of this technical scheme, the rotatory cap of second still include third lead screw, second thread bush, whetting a knife piece, slide bar, ball, the rotatory cap of second serve and be equipped with the third lead screw, rotatory cap of second and third lead screw pass through electric welding, the third lead screw install the second thread bush more than two on the surface, second thread bush bottom have the whetting a knife piece, second thread bush and whetting a knife piece fixed connection, second thread bush top on be equipped with the slide bar, second thread bush and slide bar structure as an organic whole, the slide bar install the ball on the surface.
As a further optimization of the technical scheme, the surface of the blade groove is provided with a material blocking rod, and the blade groove is connected with the material blocking rod.
As a further optimization of the technical scheme, the first screw rod and the second screw rod have opposite thread directions, and are used for driving the first thread sleeve to move to the junction position between the first screw rod and the second screw rod.
As a further optimization of the technical scheme, the size-adjustable cutting mechanism is connected with the roller press shaft through a transmission chain, and the size-adjustable cutting mechanism is matched with the material guide roller through the transmission chain.
As a further optimization of the technical scheme, the size-adjustable cutting mechanism is in transmission connection with the size-adjustable cutting mechanism through a linkage gear.
As a further optimization of the technical scheme, the auxiliary pressing plate is made of stainless steel materials and is not easy to damage.
As a further optimization of the technical scheme, the knife sharpening block is in sliding fit with the cutting blade.
Advantageous effects
The invention relates to a special device for rubber processing, which is characterized in that rubber cloth to be cut is placed on a feeding plate, a gear box is driven by an engine, a chain wheel is controlled to rotate by the gear box through a transmission chain, the chain wheel drives a rolling shaft through the transmission chain to feed the rubber cloth into a workbench, after the rubber cloth enters the workbench, a roller body is driven by the chain wheel to rotate, the roller body simultaneously cuts the rubber cloth into a plurality of strips by a plurality of cutting blades, the rubber cloth is cut into a plurality of strips at one time, when the strip width needs to be adjusted, a first rotating cap is rotated to drive a first screw rod and a second screw rod to rotate, the first screw rod and the second screw rod drive a first thread sleeve to approach to the middle, so that the first thread sleeve drives the cutting blades to move through a connecting rod, the distance between the cutting blades is shortened or lengthened, and the strip cutting effect is prevented from being influenced by the shaking of the rubber cloth, the cutting blade pushes out the auxiliary pressing plate under the telescopic rod outwards through the elastic force of the spring, so that the auxiliary pressing plate can press the rubber cloth, the cutting efficiency is prevented from being influenced, when the cutting blade needs to be polished, the cutting blade is rotated to the original position through the first rotating cap, then the second rotating cap is rotated to drive the third screw rod to rotate, so that the third screw rod drives the second thread sleeve to move towards the cutting blade, the second thread sleeve drives the grinding cutter block to move to a blade groove to be attached to the cutting blade, the second thread sleeve can stably slide by using the slide rod, the slide rod can increase the sliding speed through a ball, the driving engine drives the adjustable size cutting mechanism to rotate, the cutting blade is automatically attached to the grinding cutter block to be polished, the design does not need to disassemble the cutting blade to polish, does not need manual polishing, and utilizes the material blocking rod to intercept the cutting blade by the strand, avoiding it from being wound on the cutting blade.
Compared with the prior art, the invention has the beneficial effects that: the workstation is sent into the rubberized fabric through the guide roller to the rubberized fabric slitter and is cut, but adjustable size cutting mechanism utilizes a plurality of cutting blade to carry out the slitting to the rubberized fabric simultaneously, it is disposable to be cut into many strips with the rubberized fabric, shorten or lengthen through the distance between first rotatory cap control cutting blade and the cutting blade, it is wide to change the strip after the rubberized fabric is cut, the flexibility of work has been improved, cutting blade pushes down the rubberized fabric through supplementary clamp plate, avoid the rubberized fabric to rock the influence slitting effect in the slitting, cutting blade utilizes cutting blade to polish it automatically, the work efficiency is improved, and the operation is simple, this design need not polish dismantling cutting blade, also need not artifically carry out manually and polish.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a special apparatus for rubber processing according to the present invention.
FIG. 2 is a schematic side view of a cross-sectional structure of a special apparatus for rubber processing according to the present invention.
FIG. 3 is a schematic structural diagram of an adjustable dimension cutting mechanism of the present invention.
FIG. 4 is a schematic cross-sectional view of an adjustable dimension cutting mechanism according to the present invention.
Fig. 5 is a schematic structural diagram of the cutting blade of the present invention.
Fig. 6 is a schematic structural view of the knife sharpening mechanism of the present invention.
Fig. 7 is a schematic cross-sectional view of the knife sharpening mechanism according to the present invention.
Fig. 8 is a schematic structural view of the sharpener block of the present invention.
In the figure: a rubber cloth slitter-1, a roller receiver-2, a scrap recovery box-3, an engine-4, a gear box-5, a transmission chain-6, a machine body-1 a, a rolling shaft-1 b, a feeding plate-1 c, a workbench-1 d, a cutting mechanism with adjustable size-1 e, a guide roller-1 f, a knife sharpening mechanism-1 g, a roller body-1 e1, a linkage gear-1 e2, a chain wheel-1 e3, a cutting blade-1 e4, a limit slide rail-h 1, a first rotating cap-1 e11, a first screw rod-1 e12, a second screw rod-1 e13, a first threaded sleeve-1 e14, a connecting rod-1 e15, a positioning bearing ring-h 2, a telescopic rod-1 e41, a spring-1 e42, an auxiliary pressing plate-1 e43, a first screw rod-1 e13, a second screw rod-1 e13, a connecting rod, The device comprises a mounting bar-1 g1, a second rotating cap-1 g2, a sharpening frame-1 g3, a blade groove-1 g4, a third screw rod-1 g21, a second threaded sleeve-1 g22, a sharpening block-1 g23, a sliding rod-1 g24, a ball-1 g25 and a material blocking rod-1 g 41.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
Example 1
Referring to fig. 1-5, the invention provides a special rubber processing device, which structurally comprises a rubber cloth slitter 1, a roller receiver 2, a scrap recovery box 3, an engine 4, a gearbox 5 and a transmission chain 6, wherein the roller receiver 2 is installed at the front end of the rubber cloth slitter 1, the scrap recovery box 3 is arranged on the inner side of the bottom end of the rubber cloth slitter 1, the rubber cloth slitter 1 is in sliding fit with the scrap recovery box 3, the engine 4 is arranged below the left end of the rubber cloth slitter 1, the rubber cloth slitter 1 is connected with the engine 4, the gearbox 5 is installed at one end of the engine 4, and the gearbox 5 is in transmission connection with the upper end of the rubber cloth slitter 1 through the transmission chain 6;
the rubber cloth slitter 1 consists of a body 1a, a rolling shaft 1b, a feeding plate 1c, a workbench 1d, an adjustable size cutting mechanism 1e, a guide roller 1f and a knife sharpening mechanism 1g, wherein two adjustable size cutting mechanisms 1e are arranged in parallel at the middle position inside the body 1a, the body 1a and the adjustable size cutting mechanisms 1e are in clearance fit, the rolling shaft 1b is arranged on the left side of the adjustable size cutting mechanism 1e, the rolling shaft 1b is matched with the body 1a, the guide roller 1f is arranged on the right side of the adjustable size cutting mechanism 1e, the body 1a is connected with the guide roller 1f, the feeding plate 1c is arranged at the left end of the body 1a, the workbench 1d is arranged on the right side of the feeding plate 1c, and the feeding plate 1c is fixedly connected with the workbench 1d, the upper side and the lower side of the adjustable size cutting mechanism 1e are respectively provided with a knife sharpening mechanism 1g, and the adjustable size cutting mechanism 1e and the knife sharpening mechanism 1g are movably attached.
The adjustable size cutting mechanism 1e comprises a roller body 1e1, a linkage gear 1e2, a chain wheel 1e3 and a cutting blade 1e4, wherein the left end of the roller body 1e1 is provided with a linkage gear 1e2, the roller body 1e1 is fixedly connected with the linkage gear 1e2, the left end of the linkage gear 1e2 is provided with a chain wheel 1e3, the linkage gear 1e2 and the chain wheel 1e3 are welded through electric welding, the surface of the roller body 1e1 is equidistantly provided with more than two cutting blades 1e4, and the roller body 1e1 is matched with the cutting blades 1e 4.
More than two limiting slide rails h1 are arranged on the surface of the roller body 1e 1.
The drum body 1e1 further comprises a first rotating cap 1e11, a first screw rod 1e12, a second screw rod 1e13, a first threaded sleeve 1e14 and a connecting rod 1e15, the first rotating cap 1e11 is provided with a first screw rod 1e12, one end of the first rotating cap 1e11 and one end of the first screw rod 1e12 are welded through electric welding, the other end of the first screw rod 1e12 is provided with a second screw rod 1e13, the first screw rod 1e12 and the second screw rod 1e13 are integrated, the surfaces of the first screw rod 1e12 and the second screw rod 1e13 are provided with more than two first threaded sleeves 1e14, and the first threaded sleeves 1e14 and the cutting blade 1e4 are connected through the connecting rod 1e 15.
A positioning bearing ring h2 is arranged between the first screw rod 1e12 and the second screw rod 1e13, and the first screw rod 1e12 and the second screw rod 1e13 are matched with the positioning bearing ring h 2.
Cutting blade 1e4 still include telescopic link 1e41, spring 1e42, supplementary pressure plate 1e43 that supports, cutting blade 1e4 inboard on be equipped with telescopic link 1e41, cutting blade 1e4 and telescopic link 1e41 one end fixed connection, telescopic link 1e41 on the surface install spring 1e42, telescopic link 1e41 other end on be equipped with supplementary pressure plate 1e43 that supports, telescopic link 1e41 with supplementary pressure plate 1e43 fixed connection that supports.
The principle of the embodiment: the method comprises the steps of putting rubber cloth to be cut on a feeding plate 1c, driving a gear box 5 through an engine 4, controlling a chain wheel 1e3 to rotate through a transmission chain 6 by using the gear box 5, driving a rolling shaft 1b to feed the rubber cloth into a workbench 1d through the transmission chain 6 by using the chain wheel 1e3, driving a roller body 1e1 to rotate by using the chain wheel 1e3 after the rubber cloth enters the workbench 1d, simultaneously cutting the rubber cloth into strips by using a plurality of cutting blades 1e4 by using a roller body 1e1, cutting the rubber cloth into a plurality of strips at one time, driving a first screw rod 1e12 and a second screw rod 1e13 to rotate by rotating a first rotating cap 1e11 when the strip width needs to be adjusted, driving the first screw rod 1e12 and the second screw rod 1e13 to rotate, driving a first screw sleeve 1e14 to move towards the middle by the first screw rod 1e12 and the second screw rod 1e13, so that the first screw sleeve 1e14 drives the cutting blade 4 to move through a connecting rod 1e15, or the distance between the cutting blade 36, in order to avoid the influence of the rubber cloth on the slitting effect due to the shaking of the rubber cloth during slitting, the auxiliary pressing plate 1e43 under the telescopic rod 1e41 is pushed outwards by the cutting blade 1e4 through the elastic force of the spring 1e42, so that the auxiliary pressing plate 1e43 can press the rubber cloth, and the influence on the slitting efficiency is avoided.
The method for solving the problems in the embodiment is as follows: rubber blanket slitter 1 sends into workstation 1d through guide roller 1f and cuts the rubber blanket, but adjustable size cutting mechanism 1e utilizes a plurality of cutting blade 1e4 to carry out the slitting to the rubber blanket simultaneously, once only be cut into many strips with the rubber blanket, shorten or lengthen through the distance between first rotatory cap 1e11 control cutting blade 1e4 and the cutting blade 1e4, change the strip width after the rubber blanket is cut, the flexibility of work has been improved, cutting blade 1e4 is pushed down the rubber blanket through supplementary clamp plate 1e43 of supporting, avoid the rubber blanket to influence the slitting effect when rocking of slitting.
Example 2
Referring to fig. 1-8, the invention provides a special rubber processing device, wherein the sharpening mechanism 1g comprises a mounting bar 1g1, a second rotating cap 1g2, a sharpening frame 1g3 and a blade groove 1g4, the top end of the sharpening frame 1g3 is provided with the mounting bar 1g1, the bottom end of the sharpening frame 1g3 is provided with more than two blade grooves 1g4 at equal intervals, the left end of the sharpening frame 1g3 is provided with the second rotating cap 1g2, and the sharpening frame 1g3 and the second rotating cap 1g2 are in clearance fit.
The second rotating cap 1g2 further comprises a third screw rod 1g21, a second thread bushing 1g22, a sharpener block 1g23, a sliding rod 1g24 and a ball 1g25, one end of the second rotating cap 1g2 is provided with a third screw rod 1g21, the second rotating cap 1g2 and the third screw rod 1g21 are welded through electric welding, the surface of the third screw rod 1g21 is provided with more than two second thread bushings 1g22, the bottom end of the second thread bushing 1g22 is provided with a sharpener block 1g23, the second thread bushing 1g22 is fixedly connected with the sharpener block 1g23, the top end of the second thread bushing 1g22 is provided with a sliding rod 1g24, the second thread bushing 1g22 and the sliding rod 1g24 are of an integrated structure, and the surface of the sliding rod 1g24 is provided with a ball 1g 25.
The surface of the blade groove 1g4 is provided with a material blocking rod 1g41, and the blade groove 1g4 is connected with the material blocking rod 1g 41.
The thread directions of the first screw rod 1e12 and the second screw rod 1e13 are opposite, and the first screw rod 1e12 and the second screw rod 1e13 are used for driving the first thread sleeve 1e14 to move to the junction position between the first screw rod 1e12 and the second screw rod 1e 13.
Adjustable size cutting mechanism 1e be connected through drive chain 6 with roll-in axle 1b, adjustable size cutting mechanism 1e cooperate through drive chain 6 with guide roller 1f, adjustable size cutting mechanism 1e be connected through linkage gear 1e2 transmission with adjustable size cutting mechanism 1e, supplementary pressure plate 1e43 that supports adopt stainless steel material preparation, and is not fragile, whetstone piece 1g23 and cutting blade 1e4 slip laminating.
The principle of the embodiment: when the cutting blade 1e4 needs to be ground, the cutting blade 1e4 is rotated to the original position by the first rotating cap 1e11, then the second rotating cap 1g2 is rotated to drive the third screw rod 1g21 to rotate, so that the third screw rod 1g21 drives the second thread sleeve 1g22 to move towards the cutting blade 1e4, the second thread sleeve 1g22 drives the sharpening block 1g23 to move to the blade groove 1g4 to be jointed with the cutting blade 1e4, the second thread sleeve 1g22 can stably slide by the slide bar 1g24, the slide bar 1g24 can increase the sliding speed by the ball 1g25, the motor 4 is driven to drive the adjustable size cutting mechanism 1e to rotate, the cutting blade 1e4 is automatically jointed with the sharpening block 1g23, the design does not need to grind after disassembling the cutting blade 1e4 and does not need to manually grind, the wire 67 41 is used to grind the cutting blade with the wire 4 which is stuck by the rubber cloth, avoiding its winding around the cutting blade 1e 4.
The method for solving the problems in the embodiment is as follows: cutting blade 1e4 utilizes cutting blade 1e4 to grind it automatically, has improved work efficiency to easy operation, this design need not grind dismantling cutting blade 1e4, also need not the manual work and grind.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.