CN111181330B - Full-automatic multi-station motor rotor winding machine - Google Patents
Full-automatic multi-station motor rotor winding machine Download PDFInfo
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- CN111181330B CN111181330B CN202010090618.7A CN202010090618A CN111181330B CN 111181330 B CN111181330 B CN 111181330B CN 202010090618 A CN202010090618 A CN 202010090618A CN 111181330 B CN111181330 B CN 111181330B
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- 238000004804 winding Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 230000000694 effects Effects 0.000 claims description 4
- 210000002421 cell wall Anatomy 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/30—Reducing waste in manufacturing processes; Calculations of released waste quantities
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a full-automatic multi-station motor rotor winding machine, which comprises a workbench, wherein a supporting shell is fixedly arranged at the top of the workbench, a supporting plate is movably connected at the top of the supporting shell, a plurality of groups of fixing mechanisms for fixing a rotor are arranged on the supporting plate, a driving mechanism is fixedly arranged inside the supporting shell, and the output end of the driving mechanism penetrates through the supporting plate and is fixedly connected with the bottom of the fixing mechanism at the top of the supporting plate.
Description
Technical Field
The invention relates to the technical field of rotor winding, in particular to a full-automatic multi-station motor rotor winding machine.
Background
For motor manufacturers, the rotor and the armature are important parts of the motor and the most complex components in the production process, so that the key for ensuring the quality of the motor product is to improve the quality of the rotor and the armature. In the production process of the motor rotor and the armature, the winding process is the most complex and the most bad types and the most quantity, and is the key process for determining the quality of the armature, so that the quality of the winding determines the quality of the motor rotor and the armature and the quality of the motor.
The existing rotor winding mechanism mostly adopts single-group winding, namely, one rotor is wound through the winding mechanism, after one rotor is wound, one rotor needs to be placed again, then winding is carried out, the single-group winding mode is low in efficiency, and therefore a full-automatic multi-station motor rotor winding machine is provided.
Disclosure of Invention
The invention aims to provide a full-automatic multi-station motor rotor winding machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the full-automatic multi-station motor rotor winding machine comprises a workbench, wherein a supporting shell is fixedly arranged at the top of the workbench, a supporting plate is movably connected to the top of the supporting shell, a plurality of groups of fixing mechanisms used for fixing a rotor are arranged on the supporting plate, a driving mechanism is fixedly arranged inside the supporting shell, and the output end of the driving mechanism penetrates through the supporting plate and is fixedly connected with the bottom of the fixing mechanism at the top of the supporting plate;
a winding plate is arranged above the supporting plate, a winding mechanism corresponding to a rotor below the winding plate is fixed at the bottom of the winding plate, and the rotor is wound by the winding mechanism;
the top of the supporting plate is further fixed with a take-up mechanism, a supporting mechanism is arranged between the wire winding plate and the workbench, and the wire winding plate is fixedly connected with the top of the workbench through the supporting mechanism.
Preferably, the driving mechanism comprises a driving motor fixed inside the supporting shell, a rotating shaft is fixed at the output end of the driving motor, and one end of the rotating shaft, which is far away from the driving motor, penetrates through the supporting plate and is fixedly connected with the bottom of the fixing mechanism.
Preferably, the fixing mechanism comprises a fixing plate fixedly mounted at the end part of the rotating shaft, two sets of clamping mechanisms are movably arranged at the top of the fixing plate, and the clamping mechanisms are used for fixing the shaft part of the rotor.
Preferably, two sets of sliding grooves have been seted up at the top of fixed plate, latch mechanism includes that one end rotates to be connected movable lead screw on the sliding groove cell wall, threaded connection has the sliding block on the movable lead screw, the sliding block top is fixed with the arc, and is through two sets of the arc is fixed the axial region of rotor, movable lead screw is kept away from the one end of sliding groove is fixed with circular handle.
Preferably, the winding mechanism comprises an electric push rod fixed at the bottom of the winding board, a fixing frame is fixed at one end, far away from the winding board, of the electric push rod, and a wire guide wheel is fixed on the fixing frame.
Preferably, the winding mechanism comprises a winding shaft rotatably connected to the top of the winding plate, and a winding post for paying off is fixed on the winding shaft.
Preferably, the winding plate is provided with a threading hole.
Preferably, the supporting mechanism comprises a connecting plate fixed at the edge of the winding plate, a supporting column is fixed at the bottom of the connecting plate, and one end, far away from the arc-shaped plate, of the supporting column is fixed at the top of the workbench.
Preferably, a plurality of groups of clamping grooves are formed in the top of the supporting shell, a clamping plate is fixed at the edge of the supporting plate and is connected to the supporting shell through the clamping grooves in a clamped mode, bolts are arranged between the clamping plate and the clamping grooves, and the clamping plate is detachably mounted in the clamping grooves through the bolts.
Compared with the prior art, the invention has the beneficial effects that:
the invention sets a plurality of groups of winding mechanisms on the workbench, and sets a plurality of groups of fixing mechanisms used for placing the rotor by matching with the plurality of groups of winding mechanisms, so that when the rotor is wound, the winding operation of the plurality of groups of rotors can be completed only by one winding period, and the winding efficiency of the rotor is improved to a certain extent.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of another overall orientation structure of the present invention;
FIG. 3 is an enlarged view of area A of FIG. 2;
FIG. 4 is an enlarged view of the area B in FIG. 2;
FIG. 5 is an enlarged view of the area C in FIG. 2;
FIG. 6 is a schematic front view of the present invention;
fig. 7 is a partial sectional structural schematic view of the present invention.
In the figure: 1-a workbench; 2-a support shell; 3-a support plate; 4-a fixing mechanism; 5-a drive mechanism; 6-a winding board; 7-a winding mechanism; 8-a take-up mechanism; 9-a support mechanism; 10-a drive motor; 11-a rotating shaft; 12-a fixing plate; 13-a clamping mechanism; 14-a sliding groove; 15-movable screw rod; 16-a slider; 17-an arc-shaped plate; 18-round handle; 19-an electric push rod; 20-a fixing frame; 21-a wire guide wheel; 22-a spool; 23-a winding post; 24-threading holes; 25-a connecting plate; 26-a support column; 27-a snap groove; 28-a clamping plate; 29-bolt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides the following technical solutions: the full-automatic multi-station motor rotor winding machine comprises a workbench 1, a supporting shell 2 is fixedly arranged at the top of the workbench 1, the top of the supporting shell 2 is movably connected with a supporting plate 3, a plurality of groups of fixing mechanisms 4 for fixing the rotor are arranged on the supporting plate 3, a driving mechanism 5 is fixed in the supporting shell 2, the output end of the driving mechanism 5 penetrates through the supporting plate 3 and is fixedly connected with the bottom of the fixing mechanism 4 at the top of the supporting plate 3, a winding plate 6 is arranged above the supporting plate 3, a winding mechanism 7 corresponding to a rotor below the winding plate 6 is fixed at the bottom of the winding plate 6, the rotor is wound by the winding mechanism 7, a take-up mechanism 8 is fixed on the top of the supporting plate 3, a supporting mechanism 9 is arranged between the winding plate 6 and the workbench 1, and the winding board 6 is fixedly connected with the top of the workbench 1 through the supporting mechanism 9.
The driving mechanism 5 comprises a driving motor 10 fixed inside the supporting shell 2, a rotating shaft 11 is fixed at the output end of the driving motor 10, and one end of the rotating shaft 11, far away from the driving motor 10, penetrates through the supporting plate 3 and is fixedly connected with the bottom of the fixing mechanism 4.
Two sets of sliding grooves 14 have been seted up at the top of fixed plate 12, latch mechanism 13 includes that one end rotates to be connected movable lead screw 15 on the sliding grooves 14 cell wall, threaded connection has sliding block 16 on the movable lead screw 15, sliding block 16 top is fixed with arc 17, and is through two sets of arc 17 is fixed the axial region of rotor, movable lead screw 15 is kept away from the one end of sliding grooves 14 is fixed with circular handle 18.
The winding mechanism 7 comprises an electric push rod 19 fixed at the bottom of the winding plate 6, a fixing frame 20 is fixed at one end, far away from the winding plate 6, of the electric push rod 19, and a wire guide wheel 21 is fixed on the fixing frame 20.
The winding mechanism 7 comprises a winding shaft 22 rotatably connected to the top of the winding plate 6, a winding post 23 for paying off is fixed on the winding shaft 22, and a threading hole 24 is formed in the winding plate 6.
The supporting mechanism 9 comprises a connecting plate 25 fixed at the edge of the winding plate 6, a supporting column 26 is fixed at the bottom of the connecting plate 25, and one end of the supporting column 26 far away from the arc plate 17 is fixed at the top of the workbench 1.
Support 2 tops of shell and seted up multiunit joint recess 27, the edge of backup pad 3 is fixed with joint board 28, joint board 28 passes through joint recess 27 joint is in on the support shell 2, joint board 28 with be provided with bolt 29 between the joint recess 27, joint board 28 passes through bolt 29 detachable installs in joint recess 27.
The working principle is as follows: firstly, a rotor needing to be wound is fixed on a driving device through a fixing mechanism 4, the specific fixing principle is that a circular handle 18 is rotated, the circular handle 18 drives a movable screw rod 15 to rotate, and as a sliding block 16 is in threaded connection with the movable screw rod 15 and is clamped in a sliding groove 14, the sliding block 16 drives a top arc-shaped plate 17 to slide on a fixed plate 12, namely two groups of arc-shaped plates 17 are close to each other, and the shaft part of the rotor is fixed on the fixed plate 12;
after winding, one end of the wire is fixed on the rotor, and the wire is wound on the rotor under the driving of the electric push rod 19 and the driving mechanism 5;
the driving mechanism 5 works on the principle that the output end of the driving motor 10 drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the fixing plate 12 to rotate, so that the rotor rotates.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. Full-automatic multistation electric motor rotor coiling machine, including workstation (1), its characterized in that: a supporting shell (2) is fixedly installed at the top of the workbench (1), a supporting plate (3) is movably connected to the top of the supporting shell (2), a plurality of groups of fixing mechanisms (4) used for fixing a rotor are installed on the supporting plate (3), a driving mechanism (5) is fixed inside the supporting shell (2), and the output end of the driving mechanism (5) penetrates through the supporting plate (3) and is fixedly connected with the bottom of the fixing mechanism (4) at the top of the supporting plate (3);
a winding plate (6) is arranged above the supporting plate (3), a winding mechanism (7) corresponding to a rotor below the winding plate (6) is fixed at the bottom of the winding plate (6), and the rotor is wound by the winding mechanism (7);
a take-up mechanism (8) is further fixed to the top of the supporting plate (3), a supporting mechanism (9) is arranged between the winding plate (6) and the workbench (1), and the winding plate (6) is fixedly connected with the top of the workbench (1) through the supporting mechanism (9);
a plurality of groups of clamping grooves (27) are formed in the top of the supporting shell (2), a clamping plate (28) is fixed at the edge of the supporting plate (3), the clamping plate (28) is clamped on the supporting shell (2) through the clamping grooves (27), a bolt (29) is arranged between the clamping plate (28) and the clamping grooves (27), and the clamping plate (28) is detachably mounted in the clamping grooves (27) through the bolt (29);
the driving mechanism (5) comprises a driving motor (10) fixed inside the supporting shell (2), a rotating shaft (11) is fixed at the output end of the driving motor (10), and one end, far away from the driving motor (10), of the rotating shaft (11) penetrates through the supporting plate (3) to be fixedly connected with the bottom of the fixing mechanism (4);
the fixing mechanism (4) comprises a fixing plate (12) fixedly mounted at the end part of the rotating shaft (11), two groups of clamping mechanisms (13) are movably arranged at the top of the fixing plate (12), and the shaft part of the rotor is fixed through the two groups of clamping mechanisms (13);
two sets of sliding grooves (14) have been seted up at the top of fixed plate (12), latch mechanism (13) include that one end rotates to be connected activity lead screw (15) on sliding grooves (14) cell wall, threaded connection has sliding block (16) on activity lead screw (15), sliding block (16) top is fixed with arc (17), and is through two sets of arc (17) are fixed the axial region of rotor, activity lead screw (15) are kept away from the one end of sliding grooves (14) is fixed with circular handle (18).
2. The full-automatic multi-station motor rotor winding machine according to claim 1, characterized in that: wire winding mechanism (7) are including fixing electric putter (19) in winder (6) bottom, electric putter (19) are kept away from the one end of winder (6) is fixed with mount (20), be fixed with wire wheel (21) on mount (20).
3. The full-automatic multi-station motor rotor winding machine according to claim 2, characterized in that: the winding mechanism (7) comprises a winding shaft (22) which is rotatably connected to the top of the winding plate (6), and a winding post (23) for paying off is fixed on the winding shaft (22).
4. The full-automatic multi-station motor rotor winding machine according to claim 3, characterized in that: the wire winding plate (6) is provided with a wire threading hole (24).
5. The full-automatic multi-station motor rotor winding machine according to claim 1, characterized in that: the supporting mechanism (9) comprises a connecting plate (25) fixed to the edge of the winding plate (6), a supporting column (26) is fixed to the bottom of the connecting plate (25), and one end, far away from the arc-shaped plate (17), of the supporting column (26) is fixed to the top of the workbench (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010090618.7A CN111181330B (en) | 2020-02-13 | 2020-02-13 | Full-automatic multi-station motor rotor winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010090618.7A CN111181330B (en) | 2020-02-13 | 2020-02-13 | Full-automatic multi-station motor rotor winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111181330A CN111181330A (en) | 2020-05-19 |
| CN111181330B true CN111181330B (en) | 2022-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010090618.7A Active CN111181330B (en) | 2020-02-13 | 2020-02-13 | Full-automatic multi-station motor rotor winding machine |
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| Country | Link |
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| CN (1) | CN111181330B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203312028U (en) * | 2013-05-29 | 2013-11-27 | 饶华林 | Multi-station full-automatic wire winding machine |
| CN105449952A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市北宇玲电机厂 | Winding machine for dehydrator motor rotor production |
| CN106995158A (en) * | 2017-05-22 | 2017-08-01 | 湖州市澳蓝电力科技有限责任公司 | A kind of power engineering stable type cable winding equipment |
| CN109617342A (en) * | 2018-12-13 | 2019-04-12 | 杭州松浦电器有限公司 | A kind of full-automatic vertical multistation motor winding machine |
| CN209023939U (en) * | 2018-09-19 | 2019-06-25 | 无锡硕川机电设备制造有限公司 | One kind is automatically at packing machine of turning |
-
2020
- 2020-02-13 CN CN202010090618.7A patent/CN111181330B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203312028U (en) * | 2013-05-29 | 2013-11-27 | 饶华林 | Multi-station full-automatic wire winding machine |
| CN105449952A (en) * | 2015-12-16 | 2016-03-30 | 嵊州市北宇玲电机厂 | Winding machine for dehydrator motor rotor production |
| CN106995158A (en) * | 2017-05-22 | 2017-08-01 | 湖州市澳蓝电力科技有限责任公司 | A kind of power engineering stable type cable winding equipment |
| CN209023939U (en) * | 2018-09-19 | 2019-06-25 | 无锡硕川机电设备制造有限公司 | One kind is automatically at packing machine of turning |
| CN109617342A (en) * | 2018-12-13 | 2019-04-12 | 杭州松浦电器有限公司 | A kind of full-automatic vertical multistation motor winding machine |
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| Publication number | Publication date |
|---|---|
| CN111181330A (en) | 2020-05-19 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20221129 Address after: 323700 plot 7, Hongyang block, Longquan Industrial Park, Lishui City, Zhejiang Province Patentee after: ZHEJIANG LONGQUAN WETEYI MOTOR Co.,Ltd. Address before: 323700 plot 9, Hongyang block, Longquan Industrial Park, Lishui City, Zhejiang Province Patentee before: Zhejiang Yuda Auto Parts Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231221 Address after: 323700 No.5 Guangping street, Jinsha New District, Longquan City, Lishui City, Zhejiang Province Patentee after: ZHEJIANG JIUNUO AUTOMOBILE AIR CONDITIONER Co.,Ltd. Address before: 323700 plot 7, Hongyang block, Longquan Industrial Park, Lishui City, Zhejiang Province Patentee before: ZHEJIANG LONGQUAN WETEYI MOTOR Co.,Ltd. |
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| TR01 | Transfer of patent right |