CN111180307A - Automatic sleeving method for filament lamp guide wire - Google Patents
Automatic sleeving method for filament lamp guide wire Download PDFInfo
- Publication number
- CN111180307A CN111180307A CN202010010931.5A CN202010010931A CN111180307A CN 111180307 A CN111180307 A CN 111180307A CN 202010010931 A CN202010010931 A CN 202010010931A CN 111180307 A CN111180307 A CN 111180307A
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- guide wire
- sleeve
- wire
- guide
- lamp body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01K—ELECTRIC INCANDESCENT LAMPS
- H01K3/00—Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
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Abstract
The automatic sleeving method for the filament lamp guide wire is characterized by comprising an automatic sleeving machine for the filament lamp guide wire, wherein the automatic sleeving machine for the filament lamp guide wire comprises more than one wire arranging device, a guide wire straightening device, a positive wire propeller, an automatic sleeving device for the filament lamp guide wire and a control system; the automatic bushing device for the guide wire of the filament lamp comprises a pair of scissors, an auxiliary bushing clamp and an auxiliary guide wire explorator; the sleeve clamping die comprises a sleeve inner die and a sleeve outer die; the guide wire profiling is provided with a guide interface provided with two V-shaped grooves so as to fold the guide wire; the external casing mould is provided with a guide interface provided with two V-shaped grooves to fold the casing; the guide wire explorator and the sleeve external mold are relatively and fixedly installed, and when the guide wire is tightly attached to the bottom of the V-shaped guide interface and the sleeve is tightly attached to the bottom of the V-shaped guide interface, the guide wire and the sleeve are just concentrically arranged; then the inner casing mould is folded towards the outer casing mould to clamp the casing; then the sleeve clamping die moves downwards together with the sleeves and sleeves part of the two sleeves are respectively sleeved on the two guide wires; then cutting the two sleeves by scissors to form two sleeve sections; the sleeve clamp die is then moved further downward to sleeve the sleeve segment over the lower portion of the guidewire.
Description
Technical Field
The invention relates to an automatic sleeving method for a filament lamp guide wire.
Background
The existing filament lamp production equipment adopts the manual sleeving of an insulating sleeve on a guide wire. In order to save labor, it is necessary to develop more automated filament lamp production apparatuses and methods including an apparatus and method for automatically sleeving an insulation tube.
Disclosure of Invention
The invention aims to provide an automatic sleeving method for a guide wire of a filament lamp.
The invention discloses an automatic sleeving method for a filament lamp guide wire, which comprises the following steps: the automatic jacketing machine for manufacturing the guide wire of the filament lamp comprises a rack, a multi-station conveying line, and a plurality of functional devices which are sequentially connected onto the multi-station conveying line through a process, wherein each functional device comprises a station appliance vacancy detector, a lamp body centralizer, a lamp body height adjuster, more than one wire arranging device, a guide wire straightening propeller, a guide wire automatic jacketing device of the filament lamp and a control system.
The multi-station conveying line comprises a closed conveying line, and a plurality of station appliances are uniformly distributed on the closed conveying line; a work piece lamp body can be arranged on each work station appliance.
The vacancy detector is used for realizing vacancy detection of the station appliance and comprises a steel wire and a microswitch; for the contents, reference is made to the prior art.
The lamp body centralizer is used for realizing the centralization of the lamp body and comprises a group of two horizontally-arranged centralizing plates with V-shaped ports; the lamp body centralizer has two stable states: 1) the folding state of the two righting plates; 2) the two centralizing plates are separated; when the lamp body centralizer is in a folding state, the clamped lamp body is straightened; when the lamp body centralizer is in a separated state, the operation of the conveying line is not influenced.
The lamp body height adjuster is used for adjusting the height of the lamp body positioned on the station appliance and comprises a cylinder with the same height, the end surface of the cylinder is matched with the lamp body in shape; for depressing the lamp body to maintain its height state correctly.
The wire arranging device is used for realizing the arranging and straightening of the guide wire; it comprises a group of two annular nylon wire brushes or steel wire brushes; the brush rotates along with the lamp body to enable the electrode guide wire which is originally wound on the lamp post to be scattered and straightened.
The guide wire straightener is used for straightening a guide wire, and comprises two horizontally arranged straightening plates with plane ports and two guide plates with V-shaped end surfaces, which are arranged on the upper side and the lower side of the inner straightening plate, and the guide plates are connected with a rack through a one-dimensional moving pair mechanism and are in transmission connection with a driving mechanism; the guide wire straightener has two stable states: 1) a folding state that the two straight pulling plates are folded; 2) the two straightening plates are separated; the guide wire straightener is in a folded state and moves upwards to straighten the clamped positive wire. The guide wire straightening device comprises two times of actions.
The positive wire pusher includes a pusher plate for pushing the positive wire inward at an angle of 5 to 8 degrees to the normal to the plane of the stage.
The automatic bushing for the guide wire of the filament lamp is used for realizing bushing operation and comprises a pair of scissors, a pair of bushing clamps and a pair of guide wire exploratory; the sleeve clamping die comprises a sleeve inner die and a sleeve outer die; the scissors, the guide wire explorator, the sleeve internal mold and the sleeve external mold are respectively connected with the rack through a transverse moving pair and a vertical moving pair; and is capable of reciprocating between an operating position and an initial position. The guide wire profiling is provided with a guide interface provided with two V-shaped grooves so as to fold the guide wire; the casing outer mold has a guide interface with two V-grooves to collapse the casing. The guide wire explorator and the sleeve external mold are fixedly installed relatively, and when the guide wire is tightly attached to the bottom of the V-shaped guide interface and the sleeve is tightly attached to the bottom of the V-shaped guide interface, the guide wire and the sleeve are arranged just concentrically.
The sleeve downshifter comprises a second sleeve clamp; the second set of pipe clamp comprises a pair of two clamping rods in a horizontal state and a rotating arm connected with the clamping rods; the two rotating arms are respectively connected with the rack through a one-dimensional revolute pair mechanism and are in transmission connection with a rotary driving mechanism; the rotating plane of the rotating arm is vertical to the clamping stick; the second casing clamp has two stable states: 1) a closed state in which the two clamping rods are closed; 2) the two clamping rods are separated;
the control system comprises a host and a touch display screen.
The states of the multi-station conveying line, the vacancy detector, the lamp body centralizer, the lamp body height adjuster, the wire arranging device, the guide wire straightening device, the guide wire propeller, the automatic guide wire casing device of the filament lamp and the sleeve pipe downward moving device change according to the change of the state of the main machine of the control system.
Has the advantages that: the invention provides a method for sleeving a machine, which is realized by an automatic sleeving machine for a guide wire of a filament lamp. The invention is beneficial to reducing workers and improving the production efficiency and the product quality. The invention can also be used in various occasions requiring automatic sleeving.
Drawings
FIG. 1 is a schematic structural view of an automatic jacketing machine for filament lamp filaments;
FIGS. 2 and 3 are front and top views, respectively, of a lamp body centralizer in a separated state;
FIGS. 4 and 5 are front and top views, respectively, of a lamp body centralizer in a closed position;
FIGS. 6 and 7 are front views of a lamp body height adjuster before and after operation, respectively;
figures 8 and 9 are front views of the first nylon wire organizer in a first operative position and a second operative position, respectively; FIG. 10 is a top view of the first nylon organizer in a first operative position;
FIGS. 11 and 12 are front and top views, respectively, of a guidewire straightener in a first state;
FIGS. 13 and 14 are front views of a guidewire straightener in second and third states, respectively;
FIGS. 15 and 16 are front and top views, respectively, of a positive wire pusher in first and second states;
fig. 17 and 18 are front and top views, respectively, of a filament lamp guidewire automatic introducer in a first state.
Fig. 19 and 20 are front views of a filament lamp guidewire automatic introducer in a second state and a third state, respectively.
Fig. 21 and 22 are front and top views, respectively, of a cannula descender.
FIG. 1 is a table; 2, a multi-station conveying line; 3, a vacancy detector; 4, a lamp body centralizer; 5 a lamp body height adjuster; 6, a first nylon wire arranging device; 7 a second nylon wire arranging device; 8, a first steel wire arranging device; 9 a second wire arranging device; 10, a guide wire straightener; 11 a positive wire propeller; 12 automatic sleeve device for filament lamp guide wire; 13 casing downshifter; a 14-station tool; 15 lamp body; 16 a centralizing plate; 17 equal height cylinder; 18 ring nylon wire brush; 19 ring-shaped wire brushes; 20, pulling the straight plate; 21 a guide plate; 22 positive filaments; 23 advancing the plate; 24 included angles; 26 scissors; 27 guide wire profile modeling; 28 casing internal mold; 29 casing pipe external mold; 30. 31 a guide interface; 32 sleeves; 33 a second set of pipe clamps; 34 clamping rods; 35 touching the display screen; 36 casing sections.
Detailed Description
Fig. 1 to 22 show example 1.
The multi-station conveying line 2 comprises a closed conveying line, and a plurality of station tools 14 are uniformly distributed on the closed conveying line; a work piece light body 15 can be mounted on each work station fixture 14.
The vacancy detector 3 comprises a steel wire and a microswitch; reference is made to the prior art when required.
The lamp body centralizer 4 comprises a group of two horizontally arranged centralizing plates 16 with V-shaped ports; the lamp body centralizer 4 has two stable states: 1) a closed state in which the two righting plates 16 are closed; 2) the two centralizing plates 16 are separated; when the lamp body centralizer 4 is in a folding state, the clamped lamp body is righted; when the lamp body centralizer 4 is in a separated state, the operation of the conveying line is not influenced.
The lamp body height adjuster 5 comprises a cylinder 17 with the same height, the end surface shape of which is matched with the lamp body; for depressing the lamp body 14 to maintain its height state correctly. The position of the lamp body height adjuster before operation is the position of the lamp body height adjuster just before pressing; the position of the lamp body height adjuster after operation is the position of the lamp body height adjuster when the lamp body height adjuster is pressed down.
The first nylon wire arranger 6 and the second nylon wire arranger 7 each comprise a set of two ring-shaped nylon wire brushes 18; rotation of the circular nylon wire brush 18 against the lamp body causes the electrode wires 37 previously wound around the lamp post to unravel and straighten. The use of two ring-shaped nylon wire brushes 18 helps to improve reliability. Only one of the ring-shaped nylon wire brushes 18 may be used.
The first wire organizer 8 and the second wire organizer 9 each comprise two annular wire brushes 19; rotation of the annular wire brush 19 against the lamp body can further straighten the electrode guide wire. The use of two annular wire brushes 19 contributes to improved reliability. Only one ring-shaped wire brush 19 may be used.
The annular steel wire brush 19 has the same structure as the annular nylon wire brush 18, and can be selected. For the contents, reference is made to the prior art.
The guide wire straightener 10 comprises two horizontally arranged straightening plates 20 with plane ports and two guide plates 21 with V-shaped end surfaces, which are arranged on the upper side and the lower side of the inner straightening plate 20, and is connected with the rack through a one-dimensional moving pair mechanism and is in transmission connection with a driving mechanism; the guide wire straightener 10 has two stable states: 1) a closed state in which the two straight pulling plates 20 are closed; 2) the two straightening plates 20 are separated; the guide wire straightener 10 is in the closed position and moved upward to straighten the positive wire 22 it is gripping. The guide wire straightener 10 comprises two passes of one action.
The positive wire pusher 11 comprises a pusher plate 23 for pushing the positive wire 22 inwards at an angle 24 of 5 to 8 degrees to the normal to the plane of the gantry 1.
The automatic guiding wire casing device 12 of the filament lamp comprises a pair of scissors 26, a pair of casing clamping dies and a pair of guiding wire exploratory dies 27; the sleeve clamp die comprises a sleeve inner die 28 and a sleeve outer die 29; the scissors 26, the guide wire explorator 27, the sleeve internal mold 28 and the sleeve external mold 29 are respectively connected with the rack through a transverse moving pair and a vertical moving pair; and is capable of reciprocating between an operating position and an initial position. The guide wire profile 27 has a guide interface 30 with two V-grooves to gather the guide wire 22; the sleeve outer die 29 has a guide interface 31 with two V-grooves to collapse the sleeve 32. The guide wire cam 27 and the sleeve outer die 29 are fixedly mounted relative to each other and are arranged concentrically with the guide wire abutting the bottom of the V-shaped guide interface 30 and the sleeve abutting the bottom of the V-shaped guide interface 31. Thus, the sleeve can be smoothly sleeved with the guide wire every time.
The inner sleeve mold 27 is then closed against the outer sleeve mold 28, clamping the sleeve 32.
Then the sleeve clamping die moves downwards together with the sleeves and sleeves part of the two sleeves are respectively sleeved on the two guide wires;
the scissors 26 then cut the two sleeves to form two sleeve sections 36 and then return to their initial positions;
the sleeve clamp is then moved further downward to place the sleeve segment 36 over the lower portion of the guidewire 22 and then back to the initial position.
In one possible design, a cannula delivery mechanism is included that moves synchronously with the lowering of the cannula clamp.
The guide interfaces 30 and 31 with the two V-grooves are adapted to simultaneously cannulate two guide wires.
In one possible design, a guide interface with only one V-groove is also used. To accommodate one guide wire cannula at a time.
The casing downshifter 13 includes a second casing clamp 33; the second set of pipe clamps 33 comprises a pair of two clamping rods 34 in a horizontal state and a rotating arm connected with the clamping rods 34; the two rotating arms are respectively connected with the rack through a one-dimensional revolute pair mechanism and are in transmission connection with a rotary driving mechanism; the rotating plane of the rotating arm is vertical to the clamping roller 34; the second set of pipe clamps 33 has two stable states: 1) a closed state in which the two clamping bars 34 are closed; 2) a separated state in which the two nip rollers 34 are separated;
the control system includes a host and a touch screen display 35.
The state of the multi-station conveying line 2, the vacancy detector 3, the lamp body centralizer 4, the lamp body height adjuster 5, the first nylon wire sorter 6, the second nylon wire sorter 7, the first steel wire sorter 8, the second steel wire sorter 9, the guide wire straightener 10, the positive wire propeller 11, the automatic tube sleeving device 12 for the guide wire of the lamp filament lamp and the sleeve pipe downshifting device 13 changes according to the change of the state of the control system host.
Working principle of example 1: the control system host computer makes the operation of multistation transfer chain 2, and work piece lamp body 15 in each station utensil 14 constantly gets into the operation scope of each functional device and realizes the production operation, specifically includes:
1. and (3) workpiece detection, wherein when a steel wire of the empty detector 3 touches a lamp body 15 which advances on the multi-station conveying line 2, a primary microswitch is switched on and a control system host is reported. Therefore, if the control system host does not receive the report within the preset time, the control system host can know that a certain station appliance is vacant, and relevant subsequent work is not started.
2. The lamp body 15 is placed manually, and the existing state errors of the lamp body 15 comprise deflection and unequal height which need to be changed. At the righting station, a group of two righting plates 16 passing through the righting clamp 4 are righted at one time, namely the two righting plates made of the epoxy resin plates with the V-shaped working end surfaces are switched from a separated state to a folded state and then switched to the separated state, the lamp body can be pressed to be in a parallel and level state by the equal-height cylinder 17, and the subsequent process can be smoothly carried out.
3. And in the wire arranging operation, for the lamp body of the flexible filament, the filament can be arranged in an upward extending state by adopting the annular brush at the wire arranging station. The specific product comprises that two annular nylon wire brushes are used firstly, and the two annular steel wire brushes are used for arranging wires. The material and number of brushes may vary.
4. The filament after being arranged is in a large state discrete type in the straightening operation, so that the filament is clamped and pulled upwards by the straightening plate, namely the two plates with the flush end surfaces, at the straightening station, the discrete type of the state of the filament can be effectively reduced, and the filament meets the state precision requirement of the sleeve. The upper side and the lower side of a straight plate at the inner side are provided with guide plates, namely the plate with the V-shaped interface collects the lamp filament, so that the yield can be obviously improved.
5. In the wire pushing operation, in order to smoothly implement the next procedure, two guide wires are pushed inwards in advance at a wire pushing station to ensure that the guide wires can enter a V-shaped groove of a positioning push plate later; specifically, a pushing plate is adopted, and a pneumatic or electric device is used for pushing and bending the positive wire, so that an included angle 24 of 5-8 degrees is formed between the positive wire and the normal line of the plane on the rack.
6. During the operation of the sleeve, the sleeve outer die 28 and the guide wire outer die 30 firstly advance towards the sleeve and the guide wire, and the sleeve 32 and the two guide wires 22 are enabled to be tightly attached to the bottoms of the V-shaped grooves of the guide interface 31 and the guide interface 30; the guidewire 22 is constrained in a set position.
The inner sleeve mold 27 is then closed against the outer sleeve mold 28, clamping the sleeve 32.
Then the sleeve clamping die moves downwards together with the sleeves and sleeves part of the two sleeves are respectively sleeved on the two guide wires;
the scissors 26 then cut the two sleeves to form two sleeve sections 36 and then return to their initial positions;
the sleeve clamp is then moved further downward to place the sleeve segment 36 over the lower portion of the guidewire 22 and then back to the initial position.
7. And (3) the sleeve moving operation is carried out, and in the sleeve moving station, the second sleeve clamp 33 is switched to a closed state, namely two clamping rods 34 clamp the sleeve section 36 to push downwards along the positive wire 22 of the lamp body 14 so as to enable the sleeve section to sink to the bottom.
Claims (3)
1. The automatic sleeving method for the filament lamp guide wire is characterized by comprising an automatic sleeving machine for the filament lamp guide wire, wherein the automatic sleeving machine for the filament lamp guide wire comprises a rack, a multi-station conveying line, and a plurality of functional devices which are sequentially connected to the multi-station conveying line in a process manner, wherein the functional devices comprise a station appliance vacancy detector, a lamp body centralizer, a lamp body height adjuster, more than one wire arranging device, a guide wire straightening device, a guide wire propeller, an automatic sleeving device for the filament lamp guide wire and a control system;
the multi-station conveying line comprises a closed conveying line, and a plurality of station appliances are uniformly distributed on the closed conveying line; each station appliance can be provided with a workpiece lamp body;
the vacancy detector is used for realizing vacancy detection of the station appliance and comprises a steel wire and a microswitch;
the lamp body centralizer is used for realizing the centralization of the lamp body and comprises a group of two horizontally-arranged centralizing plates with V-shaped ports; the lamp body centralizer has two stable states: 1) the folding state of the two righting plates; 2) the two centralizing plates are separated; when the lamp body centralizer is in a folding state, the clamped lamp body is straightened;
the lamp body height adjuster is used for adjusting the height of the lamp body positioned on the station appliance and comprises a cylinder with the same height, the end surface of the cylinder is matched with the lamp body in shape;
the wire arranging device is used for realizing the arranging and straightening of the guide wire; it comprises a group of two annular nylon wires or steel wire brushes;
the guide wire straightener is used for straightening a guide wire, comprises two horizontally arranged straightening plates with plane ports and two guide plates with V-shaped end surfaces, which are arranged on the upper side and the lower side of the inner straightening plate, and is connected with a rack through a one-dimensional moving pair mechanism; the guide wire straightener has two stable states: 1) a folding state that the two straight pulling plates are folded; 2) the two straightening plates are separated; the guide wire straightener is in a folding state and moves upwards to straighten the clamped positive wire;
the positive wire propeller comprises a propelling plate, a driving mechanism and a driving mechanism, wherein the propelling plate is used for pushing the positive wire inwards to form an included angle of 5-8 degrees with the normal line of the plane of the rack;
the automatic bushing for the guide wire of the filament lamp is used for realizing bushing operation and comprises a pair of scissors, a pair of bushing clamps and a pair of guide wire exploratory; the sleeve clamping die comprises a sleeve inner die and a sleeve outer die; the scissors, the guide wire explorator, the sleeve internal mold and the sleeve external mold are respectively connected with the rack through a transverse moving pair and a vertical moving pair; and can reciprocate between the working position and the initial position; the guide wire profiling is provided with a guide interface provided with two V-shaped grooves so as to fold the guide wire; the external casing mould is provided with a guide interface provided with two V-shaped grooves to fold the casing; the guide wire explorator and the sleeve external mold are relatively and fixedly installed, and when the guide wire is tightly attached to the bottom of the V-shaped guide interface and the sleeve is tightly attached to the bottom of the V-shaped guide interface, the guide wire and the sleeve are just concentrically arranged;
then the inner casing mould is folded towards the outer casing mould to clamp the casing;
then the sleeve clamping die moves downwards together with the sleeves and sleeves part of the two sleeves are respectively sleeved on the two guide wires;
then, cutting two sleeves by scissors to form two sleeve sections, and then returning to the initial positions;
the sleeve clamp is then moved further down to sleeve the sleeve segment over the lower portion of the guide wire and then back to the initial position.
2. The automatic sleeving method for a guidewire of a filament lamp according to claim 1, wherein two sleeving steps are used and comprises a sleeve downshifter comprising a second sleeve clamp; the second set of pipe clamp comprises a pair of two clamping rods in a horizontal state and a rotating arm connected with the clamping rods; the two rotating arms are respectively connected with the rack through a one-dimensional revolute pair mechanism and are in transmission connection with a rotary driving mechanism; the rotating plane of the rotating arm is vertical to the clamping stick; the second casing clamp has two stable states: 1) a closed state in which the two clamping rods are closed; 2) the two clamping rods are separated.
3. The automatic sleeving method for the guide wire of the filament lamp according to claim 1, wherein a plurality of wire arranging processes are adopted, and the method comprises a first nylon wire arranging device, a second nylon wire arranging device, a first steel wire arranging device and a second steel wire arranging device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010010931.5A CN111180307A (en) | 2020-01-06 | 2020-01-06 | Automatic sleeving method for filament lamp guide wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010010931.5A CN111180307A (en) | 2020-01-06 | 2020-01-06 | Automatic sleeving method for filament lamp guide wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111180307A true CN111180307A (en) | 2020-05-19 |
Family
ID=70654570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010010931.5A Withdrawn CN111180307A (en) | 2020-01-06 | 2020-01-06 | Automatic sleeving method for filament lamp guide wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111180307A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215559A (en) * | 2020-01-06 | 2020-06-02 | 海宁市新宇光能科技有限公司 | Hard wire guide sleeve device for filament lamp |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
-
2020
- 2020-01-06 CN CN202010010931.5A patent/CN111180307A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111215559A (en) * | 2020-01-06 | 2020-06-02 | 海宁市新宇光能科技有限公司 | Hard wire guide sleeve device for filament lamp |
| CN113488372A (en) * | 2021-05-31 | 2021-10-08 | 泗阳浩轩照明科技有限公司 | Bulb processing is with row all-in-one of sealing that automated electrode handled |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200519 |
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| WW01 | Invention patent application withdrawn after publication |