CN111158287A - Clean lifting and intelligent carrying system and use method thereof - Google Patents
Clean lifting and intelligent carrying system and use method thereof Download PDFInfo
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- CN111158287A CN111158287A CN201911402589.7A CN201911402589A CN111158287A CN 111158287 A CN111158287 A CN 111158287A CN 201911402589 A CN201911402589 A CN 201911402589A CN 111158287 A CN111158287 A CN 111158287A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
- G05B19/0425—Safety, monitoring
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Abstract
The invention relates to a clean lifting and intelligent conveying system, which comprises: the system comprises a bar code positioning module, a central processing module, a data transmission assembly, an electronic anti-shaking module and a human-computer interaction module; wherein the data transmission assembly comprises: a wireless communication module and an optical transmission system; the central processing module is in communication connection with the barcode positioning module and the electronic anti-shaking module respectively by means of the wireless communication module; the central processing module is in communication connection with the human-computer interaction module by means of the optical transmission system. The man-machine interaction module in the clean lifting and intelligent carrying system can display the acquired data on the large screen display through the monitor, position the crane according to the bar code in real time, and realize automatic operation.
Description
Technical Field
The invention belongs to the field of clean transportation, and particularly relates to a clean lifting and intelligent transportation system and a using method thereof.
Background
In recent years, a dust-free workshop is a specially designed room which is provided with a special design to remove pollutants such as micro-particles, harmful gases and bacteria in the air in a certain space range and control the indoor temperature, humidity, cleanliness, indoor pressure, airflow speed and airflow distribution, noise vibration, illumination and static electricity within a certain required range; clean protection and accurate positioning must be considered in the processes of material lifting, key component organization, mold replacement and semi-finished product carrying related to each link of daily production, however, a conventional crane or carrying equipment can generate solid particles, static adsorption dust and the like to different degrees in the using process, and the related requirements of a clean room cannot be met; and the real-time monitoring cannot be realized, and the automatic operation cannot be met.
Disclosure of Invention
Technical problem to be solved
In order to solve the above problems of the prior art, the present invention provides a cleaning lifting and intelligent transportation system and a method for using the same.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that:
a clean lift and intelligent handling system comprising: the system comprises a bar code positioning module, a central processing module, a data transmission assembly, an electronic anti-shaking module and a human-computer interaction module;
wherein the data transmission assembly comprises: a wireless communication module and an optical transmission system;
the central processing module is in communication connection with the barcode positioning module and the electronic anti-shaking module respectively by means of the wireless communication module;
the central processing module is in communication connection with the human-computer interaction module by means of the optical transmission system.
Preferably, the electronic anti-shake module includes: the system comprises a controller, a frequency converter and a running motor of the crane;
the controller is connected with the frequency converter in an idle control mode;
the frequency converter is in control connection with the running motor;
the controller controls the variable speed operation of the operating motor through the frequency converter according to a preset speed curve data instruction;
the central processing module is in communication connection with the controller and is capable of reading control codes in the controller.
Preferably, the barcode locating module comprises: a two-dimensional code strip assembly and an optical readhead PXV assembly;
the two-dimensional code band assembly and the optical reading head PXV assembly are both arranged on the crane and used for positioning the accurate positions of the electric hoist on the crane in two dimensions on the main beam and the track beam respectively in real time;
the optical reading head PXV assembly is in communication connection with the central processing module by adopting an RS485 communication format.
Preferably, the method further comprises the following steps: a monitoring module and a monitoring module;
the monitoring module and the monitoring module are both in communication connection with the central processing module;
wherein the monitoring module comprises: a monitor and a large screen display;
the monitoring module includes: mobile terminals and PC terminals.
Preferably, the method further comprises the following steps: the system comprises a cloud server and an alarm module;
the cloud server and the alarm module are in communication connection with the central processing module.
The technical scheme also provides a use method of the clean lifting and intelligent handling system based on the scheme, which comprises the following steps:
s1, the barcode positioning module collects operation positioning data of the crane and sends the collected operation positioning data to the central data processing module;
s2, the central data processing module performs data processing on the received operation positioning data to obtain an accurate operation positioning value, and sends the operation positioning value to the human-computer interaction equipment;
s3, the human-computer interaction equipment displays the received operation positioning numerical value to a worker and sends a control signal input by the worker to the central data processing module;
s4, the central data processing module converts the received control signal into a control instruction and sends the control instruction to the controller;
and S5, controlling the operation motor of the crane to work by the controller according to the received control instruction.
Preferably, the method further comprises: the central data processing module reads fault code data in the frequency converter;
the central data processing module judges the fault type of the read fault code data based on historical fault data to obtain the fault type and reasons;
the central data processing module sends the acquired fault types and reasons to the human-computer interaction system;
and the man-machine interaction system displays the fault types and reasons to workers.
Preferably, the method further comprises: the central data processing module transmits the operation positioning numerical value, the fault type and reason and other operation state data of the crane to the cloud server in real time;
the cloud server can perform data interaction with the mobile terminal and the PC terminal.
(III) advantageous effects
The invention has the beneficial effects that: the invention provides a clean lifting and intelligent conveying system and a using method thereof, which have the following beneficial effects:
the central processing module transmits the data to the man-machine interaction module, the data acquired by the man-machine interaction module is displayed on the large screen display through the monitor, the position of the crane can be positioned according to the bar code in real time, and the transmitted data can be monitored in real time, so that automatic operation is realized.
Drawings
FIG. 1 is a schematic structural diagram of a system for lifting and intelligent handling of a cleaning tool and a method for using the same according to the present invention;
fig. 2 is a schematic flow chart of a system for lifting and intelligently handling the cleaning and a method for using the same according to the present invention.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
As shown in fig. 1: the embodiment of the invention discloses a clean lifting and intelligent handling system, include: the system comprises a bar code positioning module, a central processing module, a data transmission module, an electronic anti-shaking module and a human-computer interaction module.
Wherein the data transmission module comprises: a wireless communication module and an optical transmission system.
The central processing module is in communication connection with the barcode positioning module and the electronic anti-shaking module respectively by means of the wireless communication module.
The central processing module is in communication connection with the human-computer interaction module by means of the optical transmission system.
It should be noted that: the barcode positioning module is installed on a crane or a crane in a clean environment and used for accurately positioning displacement data of the electric hoist on two dimensions.
Secondly, the electronic anti-shaking module can automatically realize the anti-shaking function according to a preset program, and the crane can be ensured to stably run when carrying articles.
The combination of the human-computer interaction equipment and the central processing module realizes the purpose that workers remotely control the crane to carry, and simultaneously ensures the working environment of clean lifting.
In this embodiment the electronic anti-shake module includes: the system comprises a controller, a frequency converter and a running motor of the crane; the controller is connected with the frequency converter in an idle control mode; and the frequency converter is in control connection with the running motor.
The controller controls the variable speed operation of the operating motor through the frequency converter according to a preset speed curve data instruction;
the central processing module is in communication connection with the controller and is capable of reading control codes in the controller.
In this embodiment, the barcode positioning module includes: a two-dimensional code strip assembly and an optical readhead PXV assembly.
The two-dimensional code strip assembly and the optical reading head PXV assembly are arranged on the crane and used for positioning the accurate positions of the electric hoists on the crane in two dimensions on the main beam and the track beam respectively in real time.
The optical reading head PXV assembly is in communication connection with the central processing module by adopting an RS485 communication format.
It should be noted that: the clean lifting and intelligent handling system provided in this embodiment further includes: a monitoring module and a monitoring module.
The monitoring module and the monitoring module are both in communication connection with the central processing module.
Wherein the monitoring module comprises: a monitor and a large screen display.
The monitoring module includes: mobile terminals and PC terminals.
The clean lifting and intelligent handling system provided in this embodiment further includes: cloud server and alarm module. The cloud server and the alarm module are in communication connection with the central processing module.
In this embodiment, the electronic anti-swing module includes a controller, a frequency converter and a motor, the electronic anti-swing module is interactively connected with the central processing module, the alarm module includes an audible and visual alarm, the central processing module is connected with the audible and visual alarm module, a curve value of speed control is preset by the central control module, the variable speed operation of the motor is controlled through the frequency converter, calculation and analysis of single degree of freedom dynamics of the hoisting weight of the running big trolley are performed, then the central controller judges the curve value, and when an abnormal condition occurs, an alarm is given through the audible and visual alarm of the alarm module.
As shown in fig. 2: the embodiment further provides a use method of the clean lifting and intelligent handling system based on the embodiment, which comprises the following steps:
s1, the barcode positioning module collects operation positioning data of the crane and sends the collected operation positioning data to the central data processing module;
s2, the central data processing module performs data processing on the received operation positioning data to obtain an accurate operation positioning value, and sends the operation positioning value to the human-computer interaction equipment;
s3, the human-computer interaction equipment displays the received operation positioning numerical value to a worker and sends a control signal input by the worker to the central data processing module;
s4, the central data processing module converts the received control signal into a control instruction and sends the control instruction to the controller;
and S5, controlling the operation motor of the crane to work by the controller according to the received control instruction.
Of course, the method described in this embodiment further includes: the central data processing module reads fault code data in the frequency converter;
the central data processing module judges the fault type of the read fault code data based on historical fault data to obtain the fault type and reasons;
the central data processing module sends the acquired fault types and reasons to the human-computer interaction system;
and the man-machine interaction system displays the fault types and reasons to workers.
The method in this embodiment further includes: the central data processing module transmits the operation positioning numerical value, the fault type and reason and other operation state data of the crane to the cloud server in real time;
the cloud server can perform data interaction with the mobile terminal and the PC terminal.
The central processing module transmits data to the man-machine interaction module, the data acquired by the man-machine interaction module is displayed on the large screen display through the monitor, the position of the crane can be positioned according to the bar code in real time, and the transmitted data can be monitored in real time, so that automatic operation is realized.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. A clean lift and intelligent handling system, comprising: the system comprises a bar code positioning module, a central processing module, a data transmission assembly, an electronic anti-shaking module and a human-computer interaction module;
wherein the data transmission assembly comprises: a wireless communication module and an optical transmission system;
the central processing module is in communication connection with the barcode positioning module and the electronic anti-shaking module respectively by means of the wireless communication module;
the central processing module is in communication connection with the human-computer interaction module by means of the optical transmission system.
2. The clean lift and intelligent handling system of claim 1,
the electronic anti-shaking module comprises: the system comprises a controller, a frequency converter and a running motor of the crane;
the controller is connected with the frequency converter in an idle control mode;
the frequency converter is in control connection with the running motor;
the controller controls the variable speed operation of the operating motor through the frequency converter according to a preset speed curve data instruction;
the central processing module is in communication connection with the controller and is capable of reading control codes in the controller.
3. The clean lift and intelligent handling system of claim 2,
the barcode positioning module comprises: a two-dimensional code strip assembly and an optical readhead PXV assembly;
the two-dimensional code band assembly and the optical reading head PXV assembly are both arranged on the crane and used for positioning the accurate positions of the electric hoist on the crane in two dimensions on the main beam and the track beam respectively in real time;
the optical reading head PXV assembly is in communication connection with the central processing module by adopting an RS485 communication format.
4. The clean lift and intelligent handling system of claim 3, further comprising: a monitoring module and a monitoring module;
the monitoring module and the monitoring module are both in communication connection with the central processing module;
wherein the monitoring module comprises: a monitor and a large screen display;
the monitoring module includes: mobile terminals and PC terminals.
5. The clean lift and intelligent handling system of claim 4, further comprising: the system comprises a cloud server and an alarm module;
the cloud server and the alarm module are in communication connection with the central processing module.
6. Use of the clean lift and intelligent handling system according to any of claims 1-5, comprising the steps of:
s1, the barcode positioning module collects operation positioning data of the crane and sends the collected operation positioning data to the central data processing module;
s2, the central data processing module performs data processing on the received operation positioning data to obtain an accurate operation positioning value, and sends the operation positioning value to the human-computer interaction equipment;
s3, the human-computer interaction equipment displays the received operation positioning numerical value to a worker and sends a control signal input by the worker to the central data processing module;
s4, the central data processing module converts the received control signal into a control instruction and sends the control instruction to the controller;
and S5, controlling the operation motor of the crane to work by the controller according to the received control instruction.
7. Use according to claim 6,
the method further comprises the following steps: the central data processing module reads fault code data in the frequency converter;
the central data processing module judges the fault type of the read fault code data based on historical fault data to obtain the fault type and reasons;
the central data processing module sends the acquired fault types and reasons to the human-computer interaction system;
and the man-machine interaction system displays the fault types and reasons to workers.
8. Use according to claim 7,
the method further comprises the following steps: the central data processing module transmits the operation positioning numerical value, the fault type and reason and other operation state data of the crane to the cloud server in real time;
the cloud server can perform data interaction with the mobile terminal and the PC terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911402589.7A CN111158287A (en) | 2019-12-31 | 2019-12-31 | Clean lifting and intelligent carrying system and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911402589.7A CN111158287A (en) | 2019-12-31 | 2019-12-31 | Clean lifting and intelligent carrying system and use method thereof |
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| CN111158287A true CN111158287A (en) | 2020-05-15 |
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| CN201911402589.7A Pending CN111158287A (en) | 2019-12-31 | 2019-12-31 | Clean lifting and intelligent carrying system and use method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2245829Y (en) * | 1995-04-24 | 1997-01-22 | 中南工学院 | Digital control motor frequency conversion speed regulator |
| CN102313580A (en) * | 2011-09-24 | 2012-01-11 | 三一重型装备有限公司 | Fault diagnosis device and method for frequency converter of coal machine |
| CN104495628A (en) * | 2014-12-17 | 2015-04-08 | 嘉兴瑞恩重工科技有限公司 | Automatic lifting truck loading system and control method thereof |
| CN105467949A (en) * | 2015-05-19 | 2016-04-06 | 上海谷德软件工程有限公司 | Crane remote monitoring and intelligent maintenance system based on IOT and DSP |
| CN107463146A (en) * | 2017-08-18 | 2017-12-12 | 大连美恒时代科技有限公司 | A kind of method that crane failure is diagnosed by MHCIMS |
| CN108249329A (en) * | 2018-02-10 | 2018-07-06 | 浙江虎霸建设机械有限公司 | A kind of electrical remote failure diagnosis system of derrick crane |
| CN110203823A (en) * | 2019-06-14 | 2019-09-06 | 宁夏重工起重设备有限公司 | A kind of crane intelligent feeding system |
-
2019
- 2019-12-31 CN CN201911402589.7A patent/CN111158287A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2245829Y (en) * | 1995-04-24 | 1997-01-22 | 中南工学院 | Digital control motor frequency conversion speed regulator |
| CN102313580A (en) * | 2011-09-24 | 2012-01-11 | 三一重型装备有限公司 | Fault diagnosis device and method for frequency converter of coal machine |
| CN104495628A (en) * | 2014-12-17 | 2015-04-08 | 嘉兴瑞恩重工科技有限公司 | Automatic lifting truck loading system and control method thereof |
| CN105467949A (en) * | 2015-05-19 | 2016-04-06 | 上海谷德软件工程有限公司 | Crane remote monitoring and intelligent maintenance system based on IOT and DSP |
| CN107463146A (en) * | 2017-08-18 | 2017-12-12 | 大连美恒时代科技有限公司 | A kind of method that crane failure is diagnosed by MHCIMS |
| CN108249329A (en) * | 2018-02-10 | 2018-07-06 | 浙江虎霸建设机械有限公司 | A kind of electrical remote failure diagnosis system of derrick crane |
| CN110203823A (en) * | 2019-06-14 | 2019-09-06 | 宁夏重工起重设备有限公司 | A kind of crane intelligent feeding system |
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Address after: Floor 1, building 14, Lane 258, Yinlong Road, Jiading District, Shanghai, 201800 Applicant after: BORRIS HEAVY INDUSTRY Co.,Ltd. Address before: Area C, 1 / F, building 3, No. 5999, Huyi highway, Jiading District, Shanghai, 201814 Applicant before: BORRIS HEAVY INDUSTRY Co.,Ltd. |
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Application publication date: 20200515 |