CN111155971B - Beam-pumping unit driven by winch - Google Patents
Beam-pumping unit driven by winch Download PDFInfo
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- CN111155971B CN111155971B CN202010148986.2A CN202010148986A CN111155971B CN 111155971 B CN111155971 B CN 111155971B CN 202010148986 A CN202010148986 A CN 202010148986A CN 111155971 B CN111155971 B CN 111155971B
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- 238000005086 pumping Methods 0.000 title claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 241001023788 Cyttus traversi Species 0.000 claims abstract description 24
- 238000004804 winding Methods 0.000 claims description 57
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000000605 extraction Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000010276 construction Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000010977 unit operation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/02—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps the driving mechanisms being situated at ground level
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B47/00—Pumps or pumping installations specially adapted for raising fluids from great depths, e.g. well pumps
- F04B47/14—Counterbalancing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Physics & Mathematics (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Manipulator (AREA)
Abstract
The invention belongs to the field of oil field oil extraction equipment, and particularly relates to a beam-pumping unit driven by a hoisting device, which comprises a beam, a bracket, a base, a main horsehead, a driving traction rope, a driving device and a counterweight mechanism, wherein two traction horseheads are symmetrically arranged on the beam in front and back, and a sliding seat is arranged on the base; the two driving traction ropes are provided, one ends of the two driving traction ropes are fixedly connected to the two traction horseheads respectively, and the other ends of the two driving traction ropes are fixedly connected to the sliding seat after being guided by a fixed pulley respectively; the motor transmits power to the turntable through the transmission mechanism, so that the turntable is driven to rotate. The driving traction rope and the driving mechanism are not mutually abraded, and the fixed pulley and the driving traction rope are slightly abraded, so that the maintenance period of the driving traction rope is shorter.
Description
Technical Field
The invention belongs to the field of oil field oil extraction equipment, and particularly relates to a beam-pumping unit driven by a hoisting device.
Background
The invention patent document with the patent number of CN200910066003.4 discloses a double-horsehead fine-balance energy-saving beam pumping unit, the pumping unit drives a walking beam of the beam pumping unit to move in a rope traction mode, and meanwhile, a balancing weight is connected to the tail of the walking beam. However, such pumping units still suffer from several drawbacks: 1. the counterweight block needs to be supported by the upright column, and the construction is hindered by the upright column during underground operation; 2. the driving device of the pumping unit directly acts the driving force on the steel wire rope, so that the steel wire rope is easy to wear, and frequent replacement of the steel wire rope not only increases the maintenance cost, but also influences the production progress due to the increase of the downtime; 3. the length of the steel wire rope can be increased after the steel wire rope works for a period of time, so that the working noise of the oil pumping unit is high, and the running stability is reduced; 4. by adopting the mechanism, the rotation direction of the motor needs to be frequently switched, the service life of the motor is reduced, and the requirement on an electrical control system is high.
Disclosure of Invention
The invention aims to provide a beam-pumping unit driven by a hoisting device so as to solve the problems in the background technology.
The technical problem solved by the invention is realized by adopting the following technical scheme:
the walking beam traction device comprises a walking beam, a support, a base, a main horse head, a driving traction rope, a driving device and a counterweight mechanism, wherein the walking beam is symmetrically provided with two traction horse heads in front and back, and the base is provided with a sliding seat;
the two driving traction ropes are provided, one ends of the two driving traction ropes are fixedly connected to the two traction horseheads respectively, and the other ends of the two driving traction ropes are fixedly connected to the sliding seat after being guided by a fixed pulley respectively;
the motor transmits power to the rotary table through the transmission mechanism, so that the rotary table is driven to rotate, the edge of the outer side face of the rotary table is fixedly connected with a short shaft, the rotary table comprises a sector part and a straight part, a rotating shaft is arranged at the circle center of the sector part, the rotary table is installed on the support through the rotating shaft, the straight part is provided with a slide way, the short shaft is inserted into the slide way and can slide smoothly along the slide way, and the arc edge of the sector part is meshed with the slide way through a gear rack mechanism.
As a further technical solution, the transmission mechanism in the driving device is a belt transmission mechanism.
As a further technical scheme, the transmission mechanism in the driving device is a winding drum transmission mechanism.
As a further technical scheme, the motor is a double-shaft motor with output shafts at two ends, the winding drum transmission mechanism comprises four winding drums, wherein the two winding drums are installed on the two output shafts of the motor and are driven by the motor to rotate, the other two winding drums are fixedly installed at two ends of a central shaft of the turntable, and the motor and the two winding drums on the same side of the turntable are connected through a winding rope.
As a further technical scheme, the counter weight mechanism includes counter weight horse head, balancing weight, counter weight haulage rope and guide bar, and counter weight horse head fixed mounting is on the walking beam, and both ends are connected with counter weight horse head and balancing weight respectively about the upper end of counter weight haulage rope, the upper end fixed connection of guide bar is in the bottom of balancing weight, and the lower extreme of guide bar inserts in the subaerial guiding hole.
As a further technical scheme, the upper end of guiding hole is provided with the holding tank that is used for holding the balancing weight, and the holding tank is located the below ground.
As a further technical scheme, the counterweight mechanism only comprises a counterweight block, the counterweight block is connected in series on the driving traction rope, and the position of the counterweight block is positioned below the tail part of the walking beam.
As a further technical scheme, an insertion part is fixed on an output shaft of the motor, the insertion part is inserted into the winding drum and can axially slide relative to the winding drum, a screw hole is formed in the center of the winding drum, a stud is connected into the screw hole through trapezoidal threads and is relatively fixed with a base or a support of the oil pumping unit, and the screw pitch of the stud is the same as that of a spiral line wound by a winding rope and the rotating direction of the stud is the same.
The invention has the beneficial effects that:
1. according to the invention, the driving mechanism is redesigned, after the motor is started, the turntable is driven by the motor to rotate, the turntable enables the rocker arm to swing through the matching of the short shaft and the slide way, the swinging rocker arm drives the slide seat to translate through the gear rack transmission mechanism, and finally the walking beam is driven through driving the traction rope. This drive has several advantages:
first, there is no mutual wear between the driving traction rope and the driving mechanism, and the wear between the fixed pulley and the driving traction rope is small, so the maintenance cycle of the driving traction rope in the present invention is shorter.
Second, the beam-pumping unit uses a period of back, and the length of drive haulage rope can increase, this moment, only need in the junction of drive haulage rope and slide to the length of drive haulage rope adjust can, through convenient adjustment means, eliminated the drive haulage rope extension to the adverse effect of beam-pumping unit operation.
Thirdly, the invention adopts the driving mechanism which takes the turntable and the rocker arm as the core, thereby avoiding the frequent change of the rotation direction of the motor, effectively prolonging the service life of the motor and simultaneously reducing the requirement on an electrical control system.
2. The invention designs the counterweight mechanisms with two structural forms, and when the counterweight mechanisms are operated underground, the counterweight mechanisms can not cause obstruction to construction, thereby effectively improving the construction convenience.
3. The invention adopts the reel transmission mechanism to realize the power connection between the motor and the turntable, when the motor works and rotates forwards, one end of a winding rope is wound by the reel connected with the motor, and meanwhile, the other end of the winding rope is wound from the reel connected with the turntable; one end of another winding rope is wound down from the winding drum connected to the motor, and at the same time, the other end of the winding rope is wound by the winding drum connected to the turntable. Compared with the traditional belt transmission mechanism, the unique transmission mechanism has longer service life, can more effectively resist the impact instantaneously generated when the pumping unit ascends from the bottom dead center, effectively improves the performance of the transmission mechanism and improves the running stability of the pumping unit.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention when another counterweight mechanism is used;
FIG. 3 is a schematic view of the drum drive mechanism;
fig. 4 is a schematic view of the structure of the drum connected to the output shaft of the motor.
In the figure: 1-main horse head, 2-traction horse head, 3-walking beam, 4-bracket, 5-counterweight horse head, 6-driving traction rope, 7-base, 8-sliding base, 9-flat part, 10-slideway, 11-sector, 12-motor, 13-winding drum, 14-rotating disc, 15-counterweight traction rope, 16-counterweight block, 17-guide rod, 18-holding tank, 19-guide hole, 20-winding rope, 21-short shaft, 22-insertion part, 23-output shaft of motor and 24-stud.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1, the walking beam comprises a walking beam 3, a bracket 4, a base 7, a main horse head 1, a driving traction rope 6, a driving device and a counterweight mechanism, wherein two traction horse heads 2 are symmetrically arranged on the walking beam 3 in a front-back manner, and a sliding seat 8 is arranged on the base 7; the number of the driving traction ropes 6 is two, one ends of the two driving traction ropes 6 are respectively and fixedly connected to the two traction horse heads 2, and the other ends of the two driving traction ropes 6 are respectively and fixedly connected to the sliding seat 8 after being guided by a fixed pulley. By arranging the sliding seat 8, the mutual abrasion between the driving traction rope 6 and the driving mechanism does not exist, and the abrasion between the fixed pulley and the driving traction rope 6 is small, so that the maintenance period of the driving traction rope 6 in the invention is shorter. In addition, the pumping unit uses a period of time after, the length of drive haulage rope 6 can increase, this moment, only need in the junction of drive haulage rope 6 and slide 8 to drive the haulage rope 6 the length adjust can, through convenient adjustment means, eliminated the drive haulage rope 6 extension to the adverse effect of pumping unit operation.
Another innovation of the invention is that a unique driving mechanism based on the turntable 14 and the rocker arm is adopted, and through the mechanism, the pumping unit driven by the driving traction rope 6 can realize the swinging of a walking beam without the reversing of the motor, thereby avoiding the frequent change of the rotating direction of the motor 12, effectively prolonging the service life of the motor 12 and simultaneously reducing the requirement on an electrical control system.
The driving device comprises a motor 12, a turntable 14 and a rocker arm, wherein the motor 12 transmits power to the turntable 14 through a transmission mechanism, so that the turntable 14 is driven to rotate, a short shaft 21 is fixedly connected to the edge of the outer side surface of the turntable 14, the rocker arm comprises a sector 11 and a flat part 9, a rotating shaft is arranged at the center of the sector 11, the rocker arm is installed on the support 4 through the rotating shaft, a slide 10 is arranged on the flat part 9, the short shaft 21 is inserted into the slide 10 and can smoothly slide along the slide 10, and the arc edge of the sector 11 is meshed with the slide 8 through a gear-rack mechanism. After the motor 12 is started, the rotating disc 14 rotates under the driving of the motor 12, the rotating disc 14 enables the rocker arm to swing through the matching of the short shaft 21 and the slide way 10, the swinging rocker arm drives the sliding seat 8 to move horizontally through the gear rack transmission mechanism, and finally the walking beam 3 is driven through driving the traction rope 6.
And the transmission mechanism in the driving device is a winding drum transmission mechanism.
As shown in fig. 3, the motor 12 is a dual-shaft motor having output shafts at both ends, the drum transmission mechanism includes four drums 13, two drums 13 are mounted on two output shafts of the motor 12 and driven by the motor 12 to rotate, the other two drums 13 are fixedly mounted at both ends of a central shaft of the turntable 14, and the motor 12 and the two drums 13 on the same side of the turntable 14 are connected by a winding rope 20. The invention adopts a reel transmission mechanism to realize the power connection between the motor 12 and the turntable 14, when the oil pumping unit works, the motor 12 switches the steering once after the oil pumping unit works for a plurality of strokes, and the two winding ropes 20 work alternately. When the motor 12 rotates forwards, one end of a winding rope 20 is wound by the winding drum 13 connected to the motor 12, and meanwhile, the other end of the winding rope 20 winds down from the winding drum 13 connected to the rotating disc 14; one end of another winding rope 20 is wound off from the winding drum 13 connected to the motor 12, and at the same time, the other end of the winding rope 20 is wound on the winding drum 13 connected to the turntable 14. Compared with the traditional belt transmission mechanism, the unique transmission mechanism has longer service life, can more effectively resist the impact instantaneously generated when the pumping unit ascends from the bottom dead center, effectively improves the performance of the transmission mechanism and improves the running stability of the pumping unit.
As a further technical scheme, the counterweight mechanism comprises a counterweight horsehead 5, a counterweight block 16, a counterweight traction rope 15 and a guide rod 17, the counterweight horsehead 5 is fixedly mounted on the walking beam 3, the upper end and the lower end of the upper end of the counterweight traction rope 15 are respectively connected with the counterweight horsehead 5 and the counterweight block 16, the upper end of the guide rod 17 is fixedly connected to the bottom of the counterweight block 16, and the lower end of the guide rod 17 is inserted into a guide hole 19 under the ground. The upper end of the guide hole 19 is provided with a holding groove 18 for holding the counterweight 16, and the holding groove 18 is located below the ground. When the counterweight block 16 is detached from the counterweight traction rope 15 in the underground operation, the counterweight block 16 and the guide rod 17 can be arranged below the ground together, so that the construction is prevented from being hindered, and the counterweight block 16 can be conveniently and quickly installed after the construction is finished.
As a further technical solution, the counterweight mechanism only includes a counterweight 16, and the counterweight 16 is connected in series on the driving hauling rope 6, and is located below the tail of the walking beam 3. When the counterweight structure is adopted, the upper end and the lower end of the counterweight block 16 are both pulled by the ropes, so that a centering mechanism of the counterweight block 16 is not needed.
In specific implementation, after the winding rope 20 is wound on the winding drum 13, the position of the winding rope 20 on the winding drum 13 changes continuously along with the change of the winding number, and since the diameters of the two winding drums 13 connected to two ends of one winding rope 20 are hardly the same, the winding rope 20 is inclined and dislocated in the axial direction of the winding drum 13, and the dislocated state can accelerate the abrasion of the winding rope. To solve this problem, a roll 13 having a structure as shown in fig. 4 may be manufactured. In fig. 4, an insertion portion 22 is fixed to an output shaft 23 of the motor 12, the insertion portion 22 is inserted into the winding drum 13 and can slide axially relative to the winding drum, a screw hole is formed in the center of the winding drum 13, a stud 24 is connected to the screw hole through a trapezoidal thread, the stud 24 is fixed relative to the base 7 or the bracket 4 of the pumping unit, and the pitch of the stud 24 is the same as the pitch of a spiral line wound by the winding rope 20 and the rotating direction is the same. The reels 13 on the wheel discs 14 can likewise be designed in this way. Thus, when the output shaft 23 of the motor 12 rotates, the winding drum 23 can move axially under the action of the stud 24, so that the winding rope 20 and the ground are kept relatively still all the time, and the effect of reducing the abrasion is achieved.
Claims (6)
1. The utility model provides a rely on hoisting gear driven beam-pumping unit, includes walking beam (3), support (4), base (7), main horse head (1), drive haulage rope (6), drive arrangement and counter weight mechanism, its characterized in that: two traction horse heads (2) are symmetrically arranged on the walking beam (3) in the front and back direction, and a sliding seat (8) is arranged on the base (7);
the number of the driving traction ropes (6) is two, one ends of the two driving traction ropes (6) are respectively and fixedly connected to the two traction horse heads (2), and the other ends of the two driving traction ropes (6) are respectively and fixedly connected to the sliding seat (8) after being guided by a fixed pulley;
the driving device comprises a motor (12), a rotating disc (14) and a rocker arm, wherein the motor (12) transmits power to the rotating disc (14) through a transmission mechanism so as to drive the rotating disc (14) to rotate, a short shaft (21) is fixedly connected to the edge of the outer side surface of the rotating disc (14), the rocker arm comprises a sector part (11) and a flat part (9), a rotating shaft is arranged at the center of the sector part (11), the rocker arm is installed on the support (4) through the rotating shaft, a slide way (10) is arranged on the flat part (9), the short shaft (21) is inserted into the slide way (10) and can smoothly slide along the slide way (10), and the arc edge of the sector part (11) is meshed with the slide way (8) through a gear-rack mechanism;
the transmission mechanism in the driving device is a winding drum transmission mechanism;
the motor (12) is a double-shaft motor with output shafts at two ends, the winding drum transmission mechanism comprises four winding drums (13), wherein the two winding drums (13) are installed on the two output shafts of the motor (12) and rotate under the driving of the motor (12), the other two winding drums (13) are fixedly installed at two ends of a central shaft of the rotary table (14), and the motor (12) and the two winding drums (13) on the same side of the rotary table (14) are connected through a winding rope (20).
2. The walking beam type oil pumping machine driven by the hoisting device as claimed in claim 1, wherein: alternatively, the transmission in the drive is a belt transmission.
3. The walking beam type oil pumping machine driven by the hoisting device as claimed in claim 1, wherein: the counterweight mechanism comprises a counterweight horsehead (5), a counterweight block (16), a counterweight traction rope (15) and a guide rod (17), wherein the counterweight horsehead (5) is fixedly installed on the walking beam (3), the upper end and the lower end of the counterweight traction rope (15) are respectively connected with the counterweight horsehead (5) and the counterweight block (16), the upper end of the guide rod (17) is fixedly connected to the bottom of the counterweight block (16), and the lower end of the guide rod (17) is inserted into a guide hole (19) below the ground.
4. A beam-pumping unit driven by a hoist as claimed in claim 3, wherein: the upper end of guiding hole (19) is provided with holding tank (18) that is used for holding balancing weight (16), and holding tank (18) are located the below ground.
5. A beam-pumping unit driven by a hoist as claimed in claim 1, wherein: the counterweight mechanism only comprises a counterweight block (16), the counterweight block (16) is connected in series on the driving traction rope (6), and the position of the counterweight block is positioned below the tail part of the walking beam (3).
6. A beam-pumping unit driven by a hoist as claimed in claim 1, wherein: an inserting part (22) is fixed on an output shaft (23) of the motor (12), the inserting part (22) is inserted into the winding drum (13) and can axially slide relative to the winding drum, a screw hole is formed in the center of the winding drum (13), a stud (24) is connected into the screw hole through trapezoidal threads, the stud (24) is relatively fixed with a base (7) or a support (4) of the oil pumping unit, and the thread pitch of the stud (24) is the same as that of a spiral line wound by the winding rope (20) and the rotating direction of the stud is the same.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010148986.2A CN111155971B (en) | 2020-03-05 | 2020-03-05 | Beam-pumping unit driven by winch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010148986.2A CN111155971B (en) | 2020-03-05 | 2020-03-05 | Beam-pumping unit driven by winch |
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| CN111155971A CN111155971A (en) | 2020-05-15 |
| CN111155971B true CN111155971B (en) | 2020-10-30 |
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| CN202010148986.2A Active CN111155971B (en) | 2020-03-05 | 2020-03-05 | Beam-pumping unit driven by winch |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112324395B (en) * | 2020-11-23 | 2021-05-14 | 大庆世佳石油设备股份有限公司 | Pumping unit well constant liquid level pumping servo device applying electrical parameter curve analysis technology |
| CN112360398B (en) * | 2020-11-25 | 2021-05-14 | 大庆世佳石油设备股份有限公司 | Beam-pumping unit servo drive system applying intermittent swing amplitude screen control technology |
| CN118601523B (en) * | 2024-08-08 | 2024-10-18 | 成都鑫泽机械有限公司 | Double-well pumping unit |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209040813U (en) * | 2018-11-09 | 2019-06-28 | 西安石油大学 | A kind of twin-well oil-pumping machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2229624C1 (en) * | 2002-11-11 | 2004-05-27 | Уфимский государственный авиационный технический университет | Pumping unit higher starting torque drive |
| WO2009009920A1 (en) * | 2007-07-13 | 2009-01-22 | Chengqun Jin | A balance pumping unit with a walking beam |
| CN201159158Y (en) * | 2007-07-13 | 2008-12-03 | 金成群 | Balance type beam pumping unit |
| CN102936994A (en) * | 2012-11-22 | 2013-02-20 | 无锡旭峰门业制造有限公司 | Flexible door opening transmission mechanism |
| CN204351459U (en) * | 2014-12-19 | 2015-05-27 | 河南恒鑫丰安防科技有限责任公司 | A kind of exhibition cabinet with safeguard function |
| CN107901227A (en) * | 2017-11-01 | 2018-04-13 | 郑州航空工业管理学院 | A kind of construction concrete mortar mixing stirring device |
| CN107780889A (en) * | 2017-12-16 | 2018-03-09 | 吕传庆 | A kind of Straight pull oil pumper |
| CN209442552U (en) * | 2018-12-04 | 2019-09-27 | 浙江大学自贡创新中心 | A kind of winding lifting device and its stereo garage |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209040813U (en) * | 2018-11-09 | 2019-06-28 | 西安石油大学 | A kind of twin-well oil-pumping machine |
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