CN111155366A - Floating slab unit track - Google Patents

Floating slab unit track Download PDF

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Publication number
CN111155366A
CN111155366A CN202010067266.3A CN202010067266A CN111155366A CN 111155366 A CN111155366 A CN 111155366A CN 202010067266 A CN202010067266 A CN 202010067266A CN 111155366 A CN111155366 A CN 111155366A
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China
Prior art keywords
floating
track
unit
prefabricated
plate body
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CN202010067266.3A
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Chinese (zh)
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CN111155366B (en
Inventor
朱志辉
黄宇佳
曾志平
陈伟
刘禹兵
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Central South University
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Central South University
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Priority to CN202010067266.3A priority Critical patent/CN111155366B/en
Publication of CN111155366A publication Critical patent/CN111155366A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2201/00Fastening or restraining methods
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2201/00Fastening or restraining methods
    • E01B2201/04Fastening or restraining methods by bolting, nailing or the like
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B2204/00Characteristics of the track and its foundations
    • E01B2204/09Ballastless systems

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Vibration Prevention Devices (AREA)

Abstract

The invention discloses a floating plate unit track which comprises a floating unit plate and an assembled intelligent vibration isolator. The floating unit plate comprises a plurality of floating plate unit blocks and a connecting assembly, the floating plate unit blocks are sequentially arranged along the extension direction of the track line, a plurality of mounting reserved holes used for respectively accommodating the assembled intelligent vibration isolators are formed in each floating plate unit block, and the connecting assembly is used for connecting the floating plate unit blocks to form the floating unit plate. The assembled intelligent vibration isolator comprises an inner barrel component and an outer barrel component which are sleeved with each other, the upper end of the outer barrel component is held in a reserved mounting hole corresponding to the arrangement and is integrally formed with a floating plate unit block corresponding to the arrangement, the inner barrel component is sleeved in the outer barrel component, the lower end of the inner barrel component is connected with a track foundation after being stretched out by the lower end of the outer barrel component, the inner barrel component is used for supplying elastic supporting force and hydraulic damping force for the outer barrel component to stretch out and draw back along the vertical direction, and floating support is carried out on the floating plate unit along the vertical direction to reduce vibration.

Description

Floating slab unit track
Technical Field
The invention relates to the field of rail transit, in particular to a floating plate unit rail.
Background
The floating slab track bed is the most effective structure for reducing the vibration and noise of the rail transit at present, and has the remarkable advantages of good vibration reduction effect, low later-stage operation and maintenance cost, long service life and the like compared with other vibration reduction rails. The existing floating slab track bed is formed by sequentially connecting a plurality of sections of floating slab unit tracks along the extension direction of a track line, and each floating slab unit track comprises a floating unit slab and an elastic supporting structure which is connected with the floating unit slab and is used for carrying out floating support on the floating unit slab.
The existing floating unit plate generally adopts a construction mode of cast-in-place or prefabricated installation, but the cast-in-place floating unit plate has complex structure, the quality of cast-in-place construction is not easy to guarantee, and the problems of poor appearance, exposed reinforcing steel bars, surface cracking, large deviation of geometric dimension precision of a track and the like are easy to occur. Although the common prefabricated floating unit plate is suitable for mass production in factories and has high construction speed, the section of a tunnel construction site is small and is limited by construction space and transportation and hoisting, the length of a single block of the common prefabricated floating unit plate is generally 3.6-8 m and cannot reach 25-30 m of a cast-in-place floating unit plate, and the vibration reduction effect of the common prefabricated floating unit plate is reduced due to the shorter length and the smaller mass. Due to the limitation of the length of the plate body, the floating plate unit track formed by common prefabricated floating unit plates is inevitably in a discontinuous condition at the plate ends of the adjacent floating plates, the discontinuous condition is more, the vibration response generated when a train passes through the plate ends of the floating unit plates is much larger than that generated when the train passes through the plates, the driving safety is reduced, and the service life is reduced due to the poor stress condition of the track part at the plate ends; although the shear hinges are adopted to connect adjacent common prefabricated floating unit plates in the actual engineering, the problem of influencing the stable structure and safe use of the unit track of the floating plate caused by the discontinuity of the plate ends still cannot be effectively solved.
On the other hand, the vibration phenomenon exists at every moment in rail transit, and for a floating system of a floating plate unit track, vehicle-induced vibration is more obvious on the system, and the vibration is necessarily accompanied with the generation of energy.
Disclosure of Invention
The invention provides a floating slab unit track, which aims to solve the technical problems of construction space and transportation and hoisting limitation, poor driving safety, poor vibration damping effect and high maintenance cost of the conventional common prefabricated slab unit track.
The technical scheme adopted by the invention is as follows:
a floating slab unit track is arranged on a track base and comprises floating unit slabs distributed along the extension direction of a track line and a plurality of assembled intelligent vibration isolators for carrying out floating support on the floating unit slabs along the vertical direction; the floating unit plate comprises a plurality of floating plate unit blocks and a connecting assembly, the plurality of floating plate unit blocks are sequentially arranged along the extension direction of the track line and are spliced, a plurality of mounting reserved holes used for respectively accommodating the assembled intelligent vibration isolators are formed in each floating plate unit block, and the connecting assembly is used for connecting the plurality of floating plate unit blocks to form the floating unit plate; the assembled intelligent isolator comprises an inner barrel component and an outer barrel component which are sleeved in the vertical direction, the upper end of the outer barrel component is accommodated in a corresponding mounting preformed hole and is integrally formed with a floating slab unit block corresponding to the setting, the inner barrel component is sleeved in the outer barrel component, the lower end of the inner barrel component is connected with a track foundation after being stretched out by the lower end of the outer barrel component, the inner barrel component is used for supplying elastic supporting force and hydraulic damping force for the outer barrel component to stretch in the vertical direction, and the floating slab unit is supported in a floating mode along the vertical direction to reduce vibration.
Furthermore, the floating plate unit block comprises a prefabricated plate body and a rail bearing table group; the prefabricated plate body comprises a first splicing surface and a second splicing surface which are oppositely arranged, the first splicing surface and the second splicing surface are arranged along the width direction of the floating unit plate, the first splicing surface and two adjacent side surfaces are obliquely arranged to form an inclined surface, the second splicing surface and the two adjacent side surfaces are vertically arranged to form a vertical surface, or the second splicing surface and the first splicing surface are symmetrically arranged along the centerline plane of the floating unit plate unit block; the prefabricated plate body also comprises an upper surface used as a supporting platform and a lower surface arranged opposite to the upper surface; the first splicing surfaces of the prefabricated plate bodies are connected with the first splicing surfaces of the adjacent prefabricated plate bodies through a connecting structure to form a linear floating unit plate extending along a straight line; and/or the first splicing surface of the prefabricated plate body is connected with the second splicing surface of the adjacent prefabricated plate body through a connecting structure to form a curve-type floating unit plate with bending curvature; the installation preformed hole is arranged on the lower surface of the prefabricated plate body and extends inwards towards the inner concave part of the correspondingly arranged upper surface; the rail bearing table group is connected to the upper surface of the prefabricated plate body and used for installing the rail part.
Furthermore, the section of the prefabricated plate body along the horizontal direction is in a right trapezoid shape, the first splicing surface forms the oblique side of the right trapezoid shape, the second splicing surface forms the right-angle side of the right trapezoid shape, and the outer end surface and the inner end surface respectively form the upper top edge and the lower bottom edge of the right trapezoid shape; or the cross section of the prefabricated plate body along the horizontal direction is an isosceles trapezoid, the first splicing surface and the second splicing surface respectively form two equal waist edges of the isosceles trapezoid, the inner end surface forms the upper top edge of the isosceles trapezoid, and the outer end surface forms the lower bottom edge of the isosceles trapezoid.
Furthermore, the outer barrel component comprises a hollow cylindrical outer sleeve, the outer sleeve and the floating plate are molded by track casting, and a plurality of clamping grooves are formed in the inner barrel wall of the outer sleeve at intervals along the circumferential direction of the outer sleeve; the inner cylinder subassembly is including the inner skleeve of cover locating in the outer sleeve, and connect the polylith buckle on the inner skleeve outer tube wall, and the polylith buckle is used for inserting respectively and locates in the draw-in groove that corresponds the setting to make inner skleeve and outer sleeve detachable be connected.
Furthermore, the assembled intelligent vibration isolator also comprises an adjusting shim group, wherein the adjusting shim group is used for being supported on the buckle and clamped between the buckle and the bottom end face of the correspondingly arranged clamping groove so as to be used for adjusting the ground clearance at the lower end of the outer cylinder component.
Further, the inner cylinder assembly also comprises an elastic force supply component for supplying elastic supporting force which is telescopically arranged along the vertical direction, and the elastic force supply component comprises a mounting base and an elastic supporting piece; the mounting base is used for being connected with the track foundation to be supported on the track foundation and is arranged opposite to the inner sleeve; the elastic support part is arranged between the mounting base and the inner sleeve, and two ends of the elastic support part are respectively connected with the mounting base and the inner sleeve which are correspondingly arranged so as to supply elastic support force for the inner sleeve to stretch and retract along the vertical direction.
Further, the inner barrel assembly further comprises a hydraulic force supply component for supplying hydraulic damping force along the vertical direction, and the hydraulic force supply component comprises a first connecting gasket, a pressing barrel and a material containing barrel; the first connecting pad is connected to the lower surface of the inner sleeve; the material containing barrel is connected to the mounting base, the top end of the material containing barrel is provided with an accommodating ring groove which extends inwards towards the bottom end of the material containing barrel and is annular in section, and liquid damping materials for supplying hydraulic damping force are filled in the accommodating ring groove; the upper end of the pressing cylinder abuts against the first connecting pad, the lower end of the pressing cylinder is provided with an avoiding shaft cavity which extends inwards towards the upper end of the pressing cylinder in a concave mode and is used for avoiding the central convex column located in the center of the containing ring groove, the lower end of the pressing cylinder is inserted into the containing ring groove from the top end of the containing cylinder, and the lower end of the pressing cylinder abuts against the liquid damping material so that the bottom of the avoiding shaft cavity does not abut against the central convex column.
Furthermore, the vibration energy conversion device comprises a second connecting gasket connected to the lower end face of the inner sleeve, a generator and an accumulator connected to the upper surface of the mounting base, a screw rod and a screw rod nut which are arranged in a matched mode, and a conversion gear and an input gear which are arranged in a meshed mode; the screw rod is vertically arranged, the bottom end of the screw rod is slidably inserted on the mounting support, the top end of the screw rod abuts against the second connecting gasket, the screw rod nut is in threaded connection with the outer circle of the screw rod, and the screw rod nut is fixedly supported on the mounting base through the connecting rod; the conversion gear is fixedly connected with the bottom end of the screw rod nut, and the input gear is fixedly connected with an output shaft of the generator; the generator is respectively connected with the accumulator and the low-power electrical appliance element.
Furthermore, the assembled intelligent vibration isolator also comprises a dynamic response monitoring device for monitoring the dynamic response data of the vibration of the floating unit plate; the dynamic response monitoring device is connected with the vibration energy conversion device, part of the dynamic response monitoring device is arranged in the outer sleeve to acquire dynamic response data, and the other part of the dynamic response monitoring device is arranged in the remote monitoring center to process and display the acquired dynamic response data, so that monitoring personnel in the remote monitoring center can evaluate the health state of the floating unit plate in real time.
Furthermore, the dynamic response monitoring device comprises a signal collector connected to the inner cylinder wall of the outer sleeve, the signal collector is used for collecting displacement, speed and acceleration signals of the outer sleeve respectively, the signal collector is connected with a signal transmitter used for transmitting signals, the signal transmitter is connected to the mounting base, and the signal collector and the signal transmitter are connected with the generator respectively; the signal transmitter is connected with a signal receiver arranged in a remote monitoring center, and the signal receiver is used for respectively processing and displaying received displacement, speed and acceleration signals so as to allow monitoring personnel in the remote monitoring center to evaluate the health state of the floating unit plate in real time
The invention has the following beneficial effects:
in the floating plate unit track, on one hand, compared with the common prefabricated floating plate in the prior art, the floating plate unit track is formed by connecting a plurality of floating plate unit blocks which are sequentially arranged along the extension direction of the track and spliced and connected through the connecting assembly, so that the floating plate unit blocks with smaller volume and weight are not limited by construction space and transportation lifting compared with the common prefabricated floating plate, and can be transported and lifted more conveniently and more laborsavingly; the floating unit plate is formed by sequentially splicing and connecting a plurality of floating plate unit blocks, so that compared with the existing common prefabricated floating plate, the prefabricated floating unit plate is generally m-m, can be connected to form a floating plate unit track with any length according to the length of an actual track line, has very high use flexibility, and is formed by sequentially splicing and connecting a plurality of floating plate unit blocks, so that no connecting gap exists between the adjacent floating plate unit blocks, the traveling safety of the floating plate unit track is high, and the vibration reduction effect is good; when the floating slab unit tracks are connected to form the floating slab track bed, compared with the floating slab track bed formed by connecting the existing common prefabricated floating slab unit tracks, the floating slab unit tracks can be connected by the floating slab unit blocks to form any length, so that the discontinuous occurrence frequency of the slab ends in the floating slab track bed can be greatly reduced, the driving safety and the vibration reduction effect are further greatly improved, the service life of the track structure is prolonged, the required maintenance frequency and the maintenance difficulty are reduced, and the maintenance efficiency and the use efficiency of the floating slab track bed are improved;
on the other hand, in the floating plate unit track, the assembled intelligent vibration isolator is used for damping vibration in mechanics: the upper end of urceolus subassembly and the integrative shaping of board unit piece of floating, both joint strength is high, connection stability is good, and eliminate the extra vibration that exists because of the fit-up gap between urceolus subassembly and the unit board of floating, after the urceolus subassembly cover was located in the urceolus subassembly and the lower extreme stretches out and links to each other with the track basis by the lower extreme of urceolus subassembly, the urceolus subassembly leaves the track basis with floating unit board bearing in order to form floating structure, the driving power response on the board unit track of floating loops through the urceolus subassembly, the internal cylinder subassembly after transmit to under the track basis of downside, accomplish the transmission and the decay of power response, realize the damping effect.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is an expanded view of a first prefabricated panel body of a preferred embodiment of the present invention having a right trapezoid cross-section;
FIG. 2 is an expanded view of a second prefabricated panel body of a preferred embodiment of the present invention having a right trapezoid cross section;
FIG. 3 is a straight floating unit plate formed by connecting prefabricated plate bodies with right trapezoid cross sections;
FIG. 4 is a curved floating unit plate formed by connecting prefabricated plate bodies with right-angled trapezoids in section;
FIG. 5 is a schematic view of the spatial structure of a third prefabricated panel body with a right trapezoid cross section;
fig. 6 is a schematic spatial structure diagram of a fourth prefabricated plate body with a right trapezoid cross section;
fig. 7 is a schematic spatial structure diagram of a fifth prefabricated plate body with a right-angled trapezoid cross section;
FIG. 8 is an expanded view of a first prefabricated panel body of a preferred embodiment of the present invention, having an isosceles trapezoid cross-section;
FIG. 9 is an expanded view of a second panel body of the preferred embodiment of the present invention having an isosceles trapezoid cross-section;
FIG. 10 is a linear floating unit plate formed by connecting prefabricated plate bodies with isosceles trapezoid cross sections;
FIG. 11 is a curved floating unit plate formed by connecting prefabricated plate bodies with isosceles trapezoid cross sections;
fig. 12 is a schematic view of the spatial structure of a third prefabricated plate body with an isosceles trapezoid cross section;
fig. 13 is a schematic spatial structure view of an outer cylinder assembly in the assembled intelligent vibration isolator according to the preferred embodiment of the invention;
fig. 14 is a schematic view of the internal structure of the fabricated intelligent vibration isolator according to the preferred embodiment of the present invention;
fig. 15 is a schematic view illustrating the assembly of the outer cylinder assembly and the inner cylinder assembly in the assembled intelligent vibration isolator according to the preferred embodiment of the invention;
fig. 16 is a front view schematically illustrating the structure of a hydraulic pressure supplying member in the fabricated intelligent vibration isolator according to the preferred embodiment of the present invention;
fig. 17 is a front view schematically showing the vibration energy conversion device in the fabricated intelligent vibration isolator according to the preferred embodiment of the present invention.
Description of the figures
10. A floating plate unit block; 101. a first splicing surface; 102. a second splicing surface; 103. an outer end face; 104. an inner end surface; 105. an upper surface; 107. mounting a preformed hole; 108. a first shear hinge mounting hole; 109. a second shear hinge mounting hole; 110. assembling the prepared hole; 111. reserving a hole in the limiting device; 11. prefabricating a plate body; 12. a rail bearing platform; 20. a connecting assembly; 21. an overhead shear hinge; 22. a lateral shear hinge; 50. an inner barrel assembly; 51. an inner sleeve; 52. buckling; 53. installing a base; 54. an elastic support member; 55. a first connection pad; 550. a spherical convex portion; 56. pressing the cylinder; 560. avoiding the shaft cavity; 57. a material containing barrel; 570. an accommodating ring groove; 571. a central convex column; 58. an elastic buffer member; 59. a communicating pipe; 60. an outer barrel assembly; 61. an outer sleeve; 62. a clamping block; 620. a card slot; 63. connecting ribs; 71. a signal collector; 72. a signal transmitter; 73. a signal receiver; 90. adjusting the gasket group; 120. a vibration energy conversion device; 121. a second connection pad; 122. a generator; 123. an electrical storage device; 124. a screw rod; 125. a feed screw nut; 126. a conversion gear; 127. an input gear; 128. mounting a support; 1280. mounting holes; 129. a lubricating material.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the accompanying drawings, but the invention can be embodied in many different forms, which are defined and covered by the following description.
Referring to fig. 1 to 13, a floating plate unit track according to a preferred embodiment of the present invention is provided on a track foundation, and includes floating unit plates arranged along an extension direction of a track line, and a plurality of assembled intelligent vibration isolators for floatingly supporting the floating unit plates in a vertical direction. The floating unit plate comprises a plurality of floating plate unit blocks 10 and a connecting assembly 20, the floating plate unit blocks 10 are sequentially arranged along the extension direction of a track and are connected in a splicing mode, a plurality of mounting reserved holes 107 used for containing the assembled intelligent vibration isolators respectively are formed in each floating plate unit block 10, and the connecting assembly 20 is used for connecting the floating plate unit blocks 10 to form the floating unit plate. Assembled intelligence isolator includes interior barrel assembly 50 and the urceolus subassembly 60 that the interior outer cover of edge vertical direction set up, the upper end holding of urceolus subassembly 60 in corresponding the installation preformed hole 107 that sets up and with the board cell block 10 integrated into one piece that floats that corresponds the setting, interior barrel assembly 50 cover is located in urceolus subassembly 60, and the lower extreme of interior barrel assembly 50 stretches out the back by the lower extreme of urceolus subassembly 60 and links to each other with the track basis, interior barrel assembly 50 is used for supplying with elastic support power and the hydraulic damping power that urceolus subassembly 60 set up along the vertical direction is flexible, support in order to float the unit board along floating in vertical direction with the damping.
In the floating plate unit track, on one hand, compared with the common prefabricated floating plate in the prior art, the floating plate unit track is formed by connecting a plurality of floating plate unit blocks 10 which are sequentially arranged along the extension direction of the track and spliced and connected through a connecting assembly 20, so that the floating plate unit blocks 10 with smaller volume and weight are not limited by construction space and transportation lifting compared with the common prefabricated floating plate, and can be transported and lifted more conveniently and more laborsavingly; because the floating unit plate is formed by sequentially splicing and connecting the plurality of floating plate unit blocks 10, compared with the existing common prefabricated floating plate, the prefabricated floating plate is generally 3.6-8 m, the prefabricated floating plate can be connected to form a floating plate unit track with any length according to the length of an actual track line, the use flexibility is very high, and because the prefabricated floating plate is formed by sequentially splicing and connecting the plurality of floating plate unit blocks 10, a connecting gap does not exist between the adjacent floating plate unit blocks 10, the traveling safety of the floating plate unit track is high, and the vibration reduction effect is good; when the floating slab unit tracks are connected to form the floating slab track bed, compared with the floating slab track bed formed by connecting the existing common prefabricated floating slab unit tracks, the floating slab unit tracks can be connected by the floating slab unit blocks 10 to form any length, so that the frequency of discontinuous slab ends in the floating slab track bed can be greatly reduced, the driving safety and the vibration reduction effect are further greatly improved, the service life of the track structure is prolonged, the required maintenance frequency and the maintenance difficulty are reduced, and the maintenance efficiency and the use efficiency of the floating slab track bed are improved; on the other hand, in the floating plate unit track, the assembled intelligent vibration isolator is used for damping vibration in mechanics: the upper end of urceolus subassembly 60 and floating slab unit piece 10 integrated into one piece, both joint strength is high, connection stability is good, and eliminate the extra vibration that exists because of the fit-up gap between urceolus subassembly 60 and the floating slab, after urceolus subassembly 50 cover was located in urceolus subassembly 60 and the lower extreme stretches out and links to each other with the track basis by the lower extreme of urceolus subassembly 60, urceolus subassembly 60 leaves the track basis with the floating slab bearing to form floating structure, the driving power response on the floating slab unit track loops through urceolus subassembly 60, the track basis of transmission to the downside behind the inner tube subassembly 50, accomplish the transmission and the decay of power response, realize the damping effect in the mechanics.
Alternatively, as shown in fig. 3 to 7 and 10 to 12, the floating plate unit block 10 includes a prefabricated plate body 11 and a rail set. The prefabricated plate body 11 comprises a first splicing surface 101 and a second splicing surface 102 which are arranged oppositely, the first splicing surface 101 and the second splicing surface 102 are arranged along the width direction of the floating unit plate, the first splicing surface 101 and two adjacent side surfaces are obliquely arranged to form an inclined plane, and the second splicing surface 102 and the two adjacent side surfaces are perpendicularly arranged to form a vertical plane or the second splicing surface 102 and the first splicing surface 101 are symmetrically arranged along the centerline plane of the floating unit plate block 10. An outer end surface 103 and an inner end surface 104 which are oppositely arranged are respectively connected between the first splicing surface 101 and the second splicing surface 102, the first splicing surface 101, the outer end surface 103, the second splicing surface 102 and the inner end surface 104 form the peripheral side surfaces of the prefabricated plate body 11, and the prefabricated plate body 11 further comprises an upper surface 105 which is used as a supporting platform and a lower surface which is oppositely arranged with the upper surface 105. The first splicing surface 101 of the prefabricated plate body 11 is connected with the first splicing surface 101 of the adjacent prefabricated plate body 11 through the connecting assembly 20 to form a linear floating unit plate extending along a straight line. And/or the first splicing surface 101 of the prefabricated plate body 11 is connected with the second splicing surface 102 of the adjacent prefabricated plate body 11 through the connecting assembly 20 to form a curved floating unit plate with bending curvature. The mounting prepared holes 107 are provided on the lower surface of the prefabricated plate body 11 and extend concavely towards the correspondingly provided upper surface 105. The set of rail bearing platforms 12 is attached to the upper surface 105 of the prefabricated panel body 11, the set of rail bearing platforms 12 being used for mounting rail components. Specifically, the prefabricated slab body 11 has a plurality of rows of reinforcing cages therein for supporting an upper load and resisting stress generated by shrinkage deformation of concrete due to temperature change. The rail bearing table group is used for installing rail parts such as fasteners, steel rails and the like.
Alternatively, in the first embodiment of the prefabricated panel body according to the present invention, as shown in fig. 1 and 2, the cross section of the prefabricated panel body 11 along the horizontal direction is a right trapezoid, the first splicing surface 101 forms a hypotenuse of the right trapezoid, the second splicing surface 102 forms a right-angled side of the right trapezoid, and the outer end surface 103 and the inner end surface 104 form an upper top edge and a lower bottom edge of the right trapezoid, respectively. In the first embodiment of the prefabricated plate body, when the first splicing surface 101 of the adjacent first prefabricated plate body 11 is spliced and connected with the first splicing surface 101 of the second prefabricated plate body 11, a linear floating unit plate extending along a straight line can be formed, as shown in fig. 3, and the end part of the linear floating unit plate can be a right angle, so that the floating unit plate is conveniently assembled and connected with the adjacent floating unit plate; in the first embodiment of the prefabricated plate body, when the first splicing surface 101 of the first prefabricated plate body 11 and the second splicing surface 102 of the second prefabricated plate body 11 are spliced and connected, a curved floating unit plate with a bending curvature can be formed, and as shown in fig. 4, by setting the angle of the first splicing surface 101 obliquely intersecting with the two adjacent side surfaces, the bending radian of the curved floating unit plate can be changed to adapt to a floating plate way bed section with any turning radius.
In the first embodiment of the prefabricated slab body, for the floating unit slab in the curved section, when the height of the track foundation for installing and supporting the floating unit slab on the outer side of the curve is not enough, the prefabricated slab body 11 can be further optimally designed to meet the requirement of the height, that is, the upper surface 105 of the prefabricated slab body 11 is a horizontally arranged parallel surface, or the upper surface 105 is an inclined surface which gradually inclines towards the upper side from the inner end surface 104 to the outer end surface 103, as shown in fig. 2, the requirement of any curved height can be met by flexibly changing the inclination of the upper surface 105 of the prefabricated slab body 11 in the transverse direction, and the adjustment is flexible and reliable.
Furthermore, in the first embodiment of the prefabricated plate body according to the present invention, the upper surface 105 of the prefabricated plate body 11 is further provided with a set of mounting holes which are perpendicular to the upper surface 105 and penetrate through the prefabricated plate body 11. The reserved hole group is used for installing a vibration isolator for vibration isolation and noise reduction.
Preferably, as shown in fig. 5, in the second embodiment of the precast slab body according to the first embodiment of the present invention, the rail support platform group is a group and is disposed at a middle position in the longitudinal direction of the precast slab body 11, the rail support platform group includes two rail support platforms 12, and the two rail support platforms 12 are disposed at intervals along the transverse direction of the precast slab body 11. The number of the installation reserved hole groups is one group, each installation reserved hole group comprises two installation reserved holes 107, the two installation reserved holes 107 are respectively arranged at two ends of each rail bearing platform group and are respectively close to the inner end face 104 and the outer end face 103, namely the two installation reserved holes 107 are respectively arranged at the outer sides of the two rail bearing platforms 12 of the corresponding rail bearing platform group and are respectively close to the corresponding inner end face 104 or the outer end face 103. When the prefabricated plate body 11 is shorter along the longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively one group, and the group number of the rail bearing table groups and the number of each group are set, and the group number of the mounting reserved hole groups and the number of each group are set, so that the prefabricated plate body 11 is uniformly stressed, the driving safety and the driving stability are enhanced, and the vibration damping effect and the service life of the prefabricated plate body are improved. Further, for the prefabricated unit plate formed by the prefabricated plate unit blocks, the number and the arrangement of the groups of the installation reserved holes meet the following requirements: after assembly, the rail bearing platforms and the mounting preformed holes in the longitudinal direction of the rail are uniformly and equidistantly arranged.
Preferably, in the third embodiment of the first embodiment of the prefabricated slab body, as shown in fig. 6, the number of the rail bearing table groups is multiple, the multiple rail bearing table groups are sequentially arranged at intervals along the longitudinal direction of the prefabricated slab body 11, each rail bearing table group includes two rail bearing tables 12, and the two rail bearing tables 12 are arranged at intervals along the transverse direction of the prefabricated slab body 11. The mounting reserved hole groups and the rail bearing table groups are arranged in a one-to-one correspondence mode, each mounting reserved hole group comprises two mounting reserved holes 107, the two mounting reserved holes 107 are respectively arranged at two ends of the corresponding rail bearing table group and are respectively arranged close to the inner end face 104 and the outer end face 103, namely the two mounting reserved holes 107 are respectively arranged at the outer sides of the two rail bearing tables 12 of the corresponding rail bearing table group and are respectively close to the corresponding inner end face 104 or the outer end face 103. When the prefabricated plate body 11 is longer along longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively multiple groups, and the group number of the rail bearing table groups and the number of each group are set, and the group number of the mounting reserved hole groups and the number of each group are set, so that the prefabricated plate body 11 is uniformly stressed and the driving safety and stability are enhanced, the vibration damping effect is improved, and the noise is reduced.
Preferably, as shown in fig. 7, in the fourth specific embodiment of the first embodiment of the prefabricated slab body according to the present invention, the number of the rail bearing table groups is multiple and even, the multiple rail bearing table groups are sequentially arranged at intervals along the longitudinal direction of the prefabricated slab body 11, each rail bearing table group includes two rail bearing tables 12, and the two rail bearing tables 12 are arranged at intervals along the transverse direction of the prefabricated slab body 11. The number of the installation reserved hole groups is half of the number of the rail bearing table groups, the installation reserved hole groups are arranged between every two adjacent rail bearing table groups, each installation reserved hole group comprises two installation reserved holes 107, the two installation reserved holes 107 are arranged at intervals along the transverse direction of the prefabricated plate body 11, and the two installation reserved holes 107 are respectively close to the inner end face 104 and the outer end face 103 which are correspondingly arranged. When the prefabricated plate body 11 is longer along longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively multiple groups and even numbers, and the group number of the rail bearing table groups and the number of each group are set, and the group number of the mounting reserved hole groups and the number of each group are set, so that the prefabricated plate body 11 is uniformly stressed, the driving safety and stability are enhanced, the vibration damping effect is improved, and the noise is reduced. Compared with the fourth embodiment of the first embodiment of the prefabricated slab body, when the number of the sets of the track bearing platforms is the same, the number of the sets of the mounting reserved holes in the third embodiment is more than that in the fourth embodiment, an encrypted slab is formed, and the application environment is the transition section from the common ballastless track to the floating slab track.
Alternatively, in the second embodiment of the prefabricated plate body according to the present invention, as shown in fig. 8 and 9, the cross section of the prefabricated plate body 11 along the horizontal direction is an isosceles trapezoid, the first splicing surface 101 and the second splicing surface 102 respectively form two equal-waist edges of the isosceles trapezoid, the inner end surface 104 forms an upper top edge of the isosceles trapezoid, and the outer end surface 103 forms a lower bottom edge of the isosceles trapezoid. In the second embodiment of the prefabricated panel body, when the first splicing surface 101 of the adjacent first prefabricated panel body 11 is spliced and connected with the first splicing surface 101 of the second prefabricated panel body 11, a linear floating unit plate extending along a straight line can be formed, as shown in fig. 10, and the end part of the linear floating unit plate can be a right angle, so that the floating unit plate is conveniently assembled and connected with the adjacent floating unit plate; in the second embodiment of the prefabricated plate body, when the first splicing surface 101 of the adjacent first prefabricated plate body 11 is spliced and connected with the second splicing surface 102 of the second prefabricated plate body 11, a curved floating unit plate with a bending curvature can be formed, as shown in fig. 11, by setting an included angle between the first splicing surface 101 and the floating unit plate in the transverse direction, the bending radian of the curved floating unit plate can be changed to adapt to a floating slab track bed section with any turning radius.
In the first specific embodiment of the second embodiment of the prefabricated slab body, for the floating unit slab in the curved section, when the height of the track foundation for installing and supporting the floating unit slab on the outer side of the curve is not enough, the prefabricated slab body 11 can be further optimally designed to meet the requirement of the height, that is, the upper surface 105 of the prefabricated slab body 11 is a horizontally arranged parallel surface, or the upper surface 105 is an inclined surface which gradually inclines towards the upper side from the inner end surface 104 to the outer end surface 103, as shown in fig. 2, the requirement of any curved height can be met by flexibly changing the inclination of the upper surface 105 of the prefabricated slab body 11 in the transverse direction, and the adjustment is flexible and reliable.
Furthermore, in the second embodiment of the prefabricated plate body according to the present invention, the upper surface 105 of the prefabricated plate body 11 is further provided with a set of mounting holes which are perpendicular to the upper surface 105 and penetrate through the prefabricated plate body 11. The reserved hole group is used for installing a vibration isolator for vibration isolation and noise reduction.
Preferably, in the second embodiment of the prefabricated slab body according to the second embodiment of the present invention, not shown, the rail support platform group is a group and is disposed at a middle position in the longitudinal direction of the prefabricated slab body 11, the rail support platform group includes two rail support platforms 12, and the two rail support platforms 12 are disposed at intervals along the transverse direction of the prefabricated slab body 11. The number of the installation reserved hole groups is one group, each installation reserved hole group comprises two installation reserved holes 107, the two installation reserved holes 107 are respectively arranged at two ends of each rail bearing platform group and are respectively close to the inner end face 104 and the outer end face 103, namely the two installation reserved holes 107 are respectively arranged at the outer sides of the two rail bearing platforms 12 of the corresponding rail bearing platform group and are respectively close to the corresponding inner end face 104 or the outer end face 103. When the prefabricated plate body 11 is short along the longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively one group, and the group number of the rail bearing table groups, the number of each group, the group number of the mounting reserved hole groups and the number of each group are all used for forming uniform and symmetrical structural arrangement on the prefabricated plate body 11 as far as possible, so that the prefabricated plate body 11 is uniformly stressed, the driving safety and stability are further enhanced, and the vibration damping effect is improved.
Preferably, in a third specific embodiment of the second embodiment of the prefabricated slab body according to the present invention, as shown in fig. 12, the number of the rail bearing table sets is multiple, the multiple rail bearing table sets are sequentially arranged at intervals along the longitudinal direction of the prefabricated slab body 11, each rail bearing table set includes two rail bearing tables 12, and the two rail bearing tables 12 are arranged at intervals along the transverse direction of the prefabricated slab body 11. The mounting reserved hole groups and the rail bearing table groups are arranged in a one-to-one correspondence mode, each mounting reserved hole group comprises two mounting reserved holes 107, the two mounting reserved holes 107 are respectively arranged at two ends of the corresponding rail bearing table group and are respectively close to the inner end face 104 and the outer end face 103, namely the two mounting reserved holes 107 are respectively arranged at the outer sides of the two rail bearing tables 12 of the corresponding rail bearing table group and are respectively close to the corresponding inner end face 104 or the outer end face 103. When the prefabricated plate body 11 is longer along longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively multiple groups, and the group number of the rail bearing table groups and the number of each group are set, and the group number of the mounting reserved hole groups and the number of each group are set, so that the prefabricated plate body 11 is uniformly stressed and the driving safety and stability are enhanced, the vibration damping effect is improved, and the noise is reduced.
Preferably, in a fourth embodiment of the second embodiment of the prefabricated slab body according to the present invention, not shown in the drawings, the number of the rail bearing table groups is multiple and even, the multiple rail bearing table groups are sequentially arranged at intervals along the longitudinal direction of the prefabricated slab body 11, each rail bearing table group includes two rail bearing tables 12, and the two rail bearing tables 12 are arranged at intervals along the transverse direction of the prefabricated slab body 11. The number of the installation reserved hole groups is half of the number of the rail bearing table groups, the installation reserved hole groups are arranged between every two adjacent rail bearing table groups, each installation reserved hole group comprises two installation reserved holes 107, the two installation reserved holes 107 are arranged at intervals along the transverse direction of the prefabricated plate body 11, and the two installation reserved holes 107 are respectively close to the inner end face 104 and the outer end face 103 which are correspondingly arranged. When the prefabricated plate body 11 is longer along longitudinal length, the number of the rail bearing table groups and the number of the mounting reserved hole groups are respectively multiple groups and even numbers, and the group number of the rail bearing table groups and the number of each group are set, and the group number of the mounting reserved hole groups and the number of each group are set, so that the prefabricated plate body 11 is uniformly stressed, the driving safety and stability are enhanced, the vibration damping effect is improved, and the noise is reduced. Compared with the fourth embodiment of the second embodiment of the prefabricated plate body, when the number of the sets of the track supporting platforms is the same, the number of the sets of the mounting reserved holes in the third embodiment is larger than that in the fourth embodiment, so that an encrypted plate type is formed, and the rigidity of the track is enhanced to improve the driving safety and stability.
Alternatively, in the first and second embodiments of the present invention, as shown in fig. 3-7 and 10-12, the connecting assembly 20 further includes an overhead shear hinge 21. Each top corner of the upper surface 105 of the prefabricated slab body 11 is provided with a concave first shear hinge mounting hole 108, and the first shear hinge mounting hole 108 is used for being matched with the first shear hinge mounting hole 108 on the adjacent prefabricated slab body 11 to mount an overhead shear hinge. And/or the connecting assembly 20 further comprises a side shear hinge 22, wherein both ends of the inner end surface 104 and the outer end surface 103 of the prefabricated plate body 11 are respectively provided with a second concave shear hinge mounting hole 109, and the second shear hinge mounting hole 109 is used for being matched with the second shear hinge mounting hole 109 on the adjacent prefabricated plate body 11 to mount the side shear hinge 22. The adjacent prefabricated plate bodies 11 are connected through the overhead shear hinges 21 and/or the side shear hinges 22, so that a plurality of floating plate unit blocks 10 can be detachably connected to form the floating unit plate, and the connection mode is simple and easy to implement. Specifically, the overhead shear hinge 21 and the side shear hinge 22 are conventional shear hinges commonly used in the engineering field.
Further, in the first and second embodiments of the present invention, as shown in fig. 5-7 and 12, the connecting assembly 20 further includes a connecting rod set (not shown). The two ends of the first splicing surface 101 are respectively provided with an assembly prepared hole 110, the assembly prepared hole 110 is perpendicular to the first splicing surface 101 and penetrates through the prefabricated plate body 11 to be connected with the second splicing surface 102, and the assembly prepared hole 110 is used for the corresponding connecting rod set to penetrate through. The connecting rod sets are sequentially arranged in the assembly preformed holes 110 of the floating plate unit blocks 10 in a penetrating mode, so that the floating plate unit blocks 10 are detachably connected to form the floating unit plates, the connection strength between the floating plate unit blocks 10 is further enhanced, and the stability of the floating unit plate structure and the support is further enhanced.
Preferably, in the first embodiment and the second embodiment of the present invention, as shown in fig. 5 to 7 and 12, the outer end surface 103 is further provided with an inward concave limiting device preformed hole 111, the limiting device preformed hole 111 is used for abutting against a limiting device (not shown) arranged on the outer side of the floating unit plate, so as to resist the transverse vibration response of the floating unit plate in the curve section generated by the centrifugal force generated by the train operation, so as to improve the driving safety of the floating unit plate in the curve section, further, in order to make the curve track structure more stable, the inner end surface is also provided with the limiting device preformed hole 111, and the limiting device preformed hole 111 on the inner end surface abuts against the limiting device arranged on the inner side.
Alternatively, as shown in fig. 13 and 15, the outer cylinder assembly 60 includes a hollow cylindrical outer sleeve 61, the outer sleeve 61 is molded with the floating plate rail by casting, and the inner cylinder wall of the outer sleeve 61 is provided with a plurality of locking grooves 620 arranged at intervals along the circumferential direction thereof. The inner barrel assembly 50 includes an inner barrel 51 sleeved in the outer barrel 61, and a plurality of buckles 52 connected to the outer barrel wall of the inner barrel 51, wherein the plurality of buckles 52 are respectively inserted into the corresponding slots 620, so that the inner barrel 51 and the outer barrel 61 are detachably connected. Specifically, as shown in fig. 3, the catching groove 620 is formed by connecting two catching blocks 62, one of the catching blocks 62 is perpendicular to the direction in which the inner sleeve 51 is inserted into the outer sleeve 61, and the other catching block 62 is perpendicular to the end of the one catching block 62. Furthermore, two ends of the outer sleeve 61 are communicated, and the plurality of clamping grooves 620 are uniformly distributed at intervals along the circumferential direction of the outer sleeve 61; the plurality of buckles 52 are uniformly distributed at intervals along the circumferential direction of the inner sleeve 51, so that all the buckles 52 can be respectively clamped into the correspondingly arranged clamping grooves 620 by rotating a set angle after the inner sleeve 51 is sleeved into the outer sleeve 61. The plurality of clamping grooves 620 are uniformly distributed at intervals along the circumferential direction of the outer sleeve 61, and the plurality of buckles 52 are uniformly distributed at intervals along the circumferential direction of the inner sleeve 51, so that after the inner sleeve 51 is sleeved in the outer sleeve 61, only one set angle needs to be rotated, and all the buckles 52 are respectively clamped in the correspondingly arranged clamping grooves 620; by communicating the two ends of the outer sleeve 61, when the inner sleeve 51 is sleeved into the outer sleeve 61 and the angle is rotated, the matching state of the buckle 52 and the corresponding clamping groove 620 can be clearly seen, and the buckle 52 is prevented from rotating out of the clamping groove 620.
Preferably, as shown in fig. 13, the outer cylinder assembly 60 further includes a plurality of connecting ribs 63 connected to the outer cylinder wall of the outer sleeve 61, and the connecting ribs 63 are used for being integrally cast with the floating plate unit block 10 in the process of casting the outer sleeve 61 and the floating plate unit block 10, so as to enhance the connection performance of the outer sleeve 61 and the concrete.
Optionally, as shown in fig. 15, the assembled intelligent vibration isolator further includes an adjustment shim set 90, wherein the adjustment shim set 90 is used for being supported on the buckle 52 and clamped between the buckle 52 and the bottom end surface of the correspondingly arranged clamping groove 620, so as to adjust the height from the ground of the lower end of the outer cylinder assembly 60. In the embodiment of this alternative, the adjusting shim group 90 includes a plurality of supporting shims stacked in sequence, and the height of the floating plate unit rail support from the rail foundation can be adjusted by adjusting the number of the supporting shims to meet the requirement of the rail line type. In actual assembly, a proper amount of support washers are first placed on the catches 52, and then the inner sleeve 51 is inserted into the outer sleeve 61 from the lower end of the outer sleeve 61 and the catches 52 are inserted into the corresponding slots 620.
Alternatively, as shown in fig. 14, the inner cylinder assembly 50 further includes an elastic force supply member for supplying an elastic support force telescopically arranged in a vertical direction, the elastic force supply member including a mounting base 53 and an elastic support 54. The mounting base 53 is adapted to be connected to a rail foundation for support thereon, and the mounting base 53 is disposed opposite the inner sleeve 51. The elastic support member 54 is disposed between the mounting base 53 and the inner sleeve 51, and two ends of the elastic support member 54 are respectively connected to the mounting base 53 and the inner sleeve 51, which are correspondingly disposed, so as to supply elastic support force for the inner sleeve 51 to be disposed in a telescopic manner along the vertical direction, and further supply elastic force for the outer sleeve 61 to be disposed in a telescopic manner along the axial direction, thereby realizing floating support and vibration reduction of the floating unit plate. Further, the elastic support member 54 of the present invention may be, but not limited to, a steel spring damper, etc., and any elastic member having a stiffness, a damping property, and a life that can meet the requirements for vibration isolation may be modified and used.
Further, as shown in fig. 14 and 15, the inner tube assembly 50 further includes a hydraulic pressure supply member for supplying a hydraulic damping force in a vertical direction, the hydraulic pressure supply member including a first connection pad 55, a pressure cylinder 56, and a cartridge cylinder 57. The first connecting pad 55 is connected to the lower surface of the inner sleeve 51. The material containing barrel 57 is connected to the mounting base 53, the top end of the material containing barrel 57 is provided with an annular containing ring groove 570 which extends inwards towards the bottom end of the material containing barrel and has an annular section, and the liquid damping material for supplying hydraulic damping force is filled in the containing ring groove 570. The upper end of the pressing cylinder 56 abuts against the first connecting pad 55, the lower end of the pressing cylinder 56 is provided with an avoiding axial cavity 560 which extends inwards towards the upper end of the pressing cylinder 56 so as to avoid the central convex column 571 positioned at the center of the accommodating ring groove 570, the lower end of the pressing cylinder 56 is inserted into the accommodating ring groove 570 from the top end of the material containing cylinder 57, and the lower end of the pressing cylinder 56 abuts against the liquid damping material so that the bottom of the avoiding axial cavity 560 does not abut against the central convex column 571. When the inner sleeve 51 generates a dynamic response, the inner sleeve 51 drives the first connecting pad 55 to generate a dynamic response, so that the pressing cylinder 56 moves in the liquid damping material in the material containing cylinder 57, the liquid damping material exerts the property thereof to dissipate the motion energy, and further reduce vibration, so that the state of the whole assembly type intelligent vibration isolator is more stable, the working safety and the durability of the assembly type intelligent vibration isolator are effectively improved, and the condition that the elastic support part 54 is fatigue-broken due to unstable stress environment is effectively overcome.
Preferably, the lower surface of the first connecting pad 55 has a convex spherical convex part, the top of the pressing cylinder 56 is provided with a concave spherical groove, and the spherical convex part of the first connecting pad 55 and the spherical groove of the pressing cylinder 56 are matched to form a spherical hinge, so that the phenomenon that the pressing cylinder 56 is possibly clamped due to uneven and loose vertical displacement of the inner sleeve 51 is solved. Or, as shown in fig. 4, the lower surface of the first connecting pad 55 has a concave spherical groove, the top of the pressing cylinder 56 is provided with a convex spherical convex part, and the spherical groove of the first connecting pad 55 and the spherical convex part of the pressing cylinder 56 are matched to form a ball hinge, so as to solve the problem that the pressing cylinder 56 is possibly locked due to uneven and loose vertical displacement of the inner sleeve 51. The liquid damping material is asphalt-based viscous liquid, toluene silicon oil, castor oil, engine oil and the like.
Preferably, as shown in fig. 16, the hydraulic pressure supplying member further includes an elastic buffer 58 for supplying an elastic buffering force, and a communication pipe 59. The elastic buffer 58 is supported at the top end of the central convex column and clamped between the central convex column 571 and the bottom of the avoiding axial cavity 560. Specifically, the elastomeric dampener 58 is a rubber block or pad or spring. The elastic buffer 58 is used for buffering the mutual impact action of the pressing cylinder 56 and the material containing cylinder 57, and the service life of the joint of the pressing cylinder 56 and the material containing cylinder 57 is prolonged. The communication pipe 59 is a transparent pipe with both ends connected, one end of the communication pipe 59 is inserted into the sidewall of the material containing barrel 57 and then connected to the receiving ring groove 570, the other end of the communication pipe 59 extends toward the inner sleeve 51, and the height of the communication pipe 59 is higher than that of the material containing barrel 57. Specifically, the communicating pipe 59 includes a horizontal section and a vertical section vertically connected with the horizontal section, the horizontal section penetrates through the side wall of the material containing barrel 57 and then is communicated with the accommodating ring groove 570, the vertical section is arranged in parallel with the material containing barrel 57 and is higher than the material containing barrel 57, and scales are marked on the outer wall of the top end of the material containing barrel 57. In actual work, according to the communicating vessel principle, the liquid level of the liquid damping material at the vertical section of the communicating pipe 59 is flush with the liquid level of the liquid damping material in the material containing barrel 57, so that the consumption condition of the liquid damping material can be qualitatively and quantitatively reflected, and the liquid damping material can be filled and supplemented through the communicating pipe 59, so that later maintenance and repair are facilitated, in addition, the bottom of the material containing barrel 57 is also provided with a bolt reserved hole, and the bolt is fixed on the installation base through screwing the bolt.
Alternatively, as shown in fig. 14, the vibration energy conversion device 120 includes a second connection pad 121 connected to the lower end surface of the inner sleeve 51, a generator 122 and an accumulator 123 connected to the upper surface of the mounting base 53, a lead screw 124 and a lead screw nut 125 cooperatively disposed, and a conversion gear 126 and an input gear 127 meshingly disposed. The lead screw 124 is vertically arranged, the bottom end of the lead screw 124 is slidably inserted into the mounting support 128, the top end of the lead screw 124 abuts against the second connecting gasket 121, the lead screw nut 125 is in threaded connection with the outer circle of the lead screw 124, and the lead screw nut 125 is fixedly supported on the mounting base 53 through a connecting rod (not shown). The conversion gear 126 is fixedly connected with the bottom end of the lead screw nut 125, and the input gear 127 is fixedly connected with the output shaft of the generator 122. The generator 122 is connected to the accumulator 123 and the low power electrical components, respectively.
Specifically, as shown in fig. 17, the lower surface of the second connecting pad 111 has a convex spherical convex part, the top of the screw rod 114 is provided with a concave spherical groove, and the spherical convex part of the second connecting pad 111 and the spherical groove of the screw rod 114 are matched to form a spherical hinge, so that the displacement in the other directions is converted into vertical displacement as much as possible, and the problem that the screw rod nut assembly is possibly clamped and damaged due to uneven and loose vertical displacement of the inner sleeve 51 is solved; or, as shown in fig. 5, the lower surface of the second connecting pad 111 has a concave spherical groove, the top of the screw 114 is provided with a convex spherical convex part, and the spherical groove of the second connecting pad 111 and the spherical convex part of the screw 114 cooperate to form a spherical hinge, so that the displacement in the other directions is converted into vertical displacement as much as possible, and the problem that the screw nut assembly is possibly stuck and damaged due to uneven and loose vertical displacement of the inner sleeve 51 is solved. The storage device 113 is generally a storage battery, and the storage device 113 is used for storing electric energy. The low-power electrical components comprise electrical components with low power, such as diodes, chips, small bulbs, micro sensors and the like. Further, as shown in fig. 5, a mounting hole 1180 for mounting the screw 114 is formed in the mounting support 118, a diameter of the mounting hole 1180 is slightly larger than an outer diameter of the screw 114, and a lubricating material 119 is further disposed in the mounting hole 1180, the lubricating material 119 is generally lubricating oil, the mounting support 118 is screwed into a bolt through a bolt preformed hole and fixed on a mounting base, and the mounting support 118 is used for limiting and guiding the screw 114. In the structure of the invention, the spherical characteristics of the spherical convex part and the spherical groove are utilized to convert the non-vertical displacement of the inner sleeve 51 into the vertical displacement of the screw 114 as much as possible, so that the screw 114 is ensured to keep a vertical working state as much as possible, and the displacement direction of the screw 114 is guided through the mounting hole 1180 of the mounting support 118, thereby further improving the working efficiency and the durability of the ball screw assembly.
Preferably, when the vertical displacement of the inner sleeve 51 is small, in order to improve the working efficiency of the generator 122, the gear ratio of the conversion gear 126 to the input gear 127 may be increased to achieve a suitable energy conversion ratio.
Preferably, as shown in fig. 14, the vibration energy conversion devices 120 are provided in a plurality of groups, and the plurality of groups of vibration energy conversion devices 120 are arranged at regular intervals along the outer circumference of the elastic force supply member so as to absorb vibration energy as much as possible and as uniform as possible to convert the vibration energy into electric energy.
Optionally, as shown in fig. 14, the fabricated intelligent vibration isolator further comprises a dynamic response monitoring device for monitoring dynamic response data of the floating plate unit rail vibration. The dynamic response monitoring device is connected with the vibration energy conversion device, part of the dynamic response monitoring device is arranged in the outer sleeve 61 to acquire dynamic response data, and the other part of the dynamic response monitoring device is arranged in the remote monitoring center to process and display the acquired dynamic response data, so that monitoring personnel in the remote monitoring center can evaluate the health state of the floating plate unit track in real time.
In this alternative, as shown in fig. 14, the dynamic response monitoring device includes a signal collector 71 connected to the inner wall of the outer sleeve 61, the signal collector 71 is used for collecting displacement, speed and acceleration signals of the outer sleeve 61 respectively, the signal collector 71 is connected to a signal transmitter 72 for transmitting signals, the signal transmitter 72 is connected to the mounting base 53, and the signal collector 71 and the signal transmitter 72 are connected to the generator 122 respectively. The signal transmitter 72 is connected with a signal receiver 73 arranged in a remote monitoring center, and the signal receiver 73 is used for respectively processing and displaying the received displacement, speed and acceleration signals so as to allow monitoring personnel in the remote monitoring center to evaluate the health state of the floating slab unit track in real time. When the train runs to cause the floating plate unit track to generate power response, the outer sleeve 61 of the assembled intelligent vibration isolator is fixed with the floating plate unit track, so that the outer sleeve 61 and the floating plate unit track have the same power response, and when the signal collector 71 collects displacement, speed and acceleration signals of the outer sleeve 61, namely the displacement, speed and acceleration signals of the floating plate unit track, a monitoring person in a remote monitoring center can evaluate the health state of the floating plate unit track in real time according to the received, processed and displayed displacement, speed and acceleration signals. In this alternative embodiment, the signal collector 71 includes a displacement sensor for collecting the vibration displacement of the outer sleeve 61, a speed sensor for collecting the speed of the outer sleeve 61, and an acceleration sensor for collecting the acceleration of the outer sleeve 61.
Preferably, in the structure of the assembled intelligent vibration isolator, except for the outer sleeve 61, all parts of the assembled intelligent vibration isolator can be disassembled and replaced through bolts, so that the construction is simple and rapid, and the maintenance is convenient.
The principle of the assembled intelligent vibration isolator is as follows:
the assembled intelligent vibration isolator can play a mechanical vibration damping role: the outer sleeve 61 is fixed on the floating plate unit block 10, when the buckle 52 on the inner sleeve 51 is fitted with the slot 620 of the outer sleeve 61, it is equivalent to the floating unit plate support to leave the ground, forming a floating structure, when the driving power response on the upper side of the floating plate unit track is transmitted to the track base on the lower side in sequence through the outer sleeve 61, the inner sleeve 51, the elastic support 54, the liquid damping material in the material containing barrel 57 and the mounting base 53, the transmission and attenuation of the power response are completed, and the height of the floating plate unit track support from the ground can be adjusted by adjusting the number of the gasket groups 90, and the support height can be easily adjusted to meet the track line type requirement.
The assembled intelligent vibration isolator plays the roles of energy capturing, conversion and collection: when the train runs to cause the floating plate unit track to generate power response, the outer sleeve 61 of the assembled intelligent vibration isolator is arranged on the floating plate unit, so that the outer sleeve 61 and the floating plate unit have the same power response, the outer sleeve 61 transmits the power response to the inner sleeve 51 through the matching structure of the clamping groove 620 and the buckle 52, the vertical reciprocating displacement of the inner sleeve 51 is converted into the rotation of the meshing gear through the ball screw assembly, the generator 122 is driven to work, the signal collector 71 is connected with the signal receiver 71, the signal transmitter 72 and the storage battery, the signal collector 71 starts to collect the power response data after being powered on and transmits the data to the signal transmitter 72 connected with the signal receiver 72, and the power response data of the train caused floating plate unit track vibration are obtained at the moment, because the power of the signal collector 71 and the signal transmitter 72 is generally smaller, the redundant electric energy can be stored in the storage battery for the next use, and the whole process realizes the purpose of converting the vibration energy of the floating plate unit track into the electric energy and utilizing the electric energy.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The floating plate unit track is characterized by being arranged on a track base and comprising floating unit plates distributed along the extension direction of a track line and a plurality of assembled intelligent vibration isolators for carrying out floating support on the floating unit plates along the vertical direction;
the floating unit plate comprises a plurality of floating plate unit blocks (10) and a connecting assembly (20), the floating plate unit blocks (10) are sequentially arranged along the extension direction of a track and are spliced, a plurality of mounting reserved holes (107) used for accommodating the assembled intelligent vibration isolator are formed in each floating plate unit block (10), and the connecting assembly (20) is used for connecting the floating plate unit blocks (10) to form the floating unit plate;
the assembled intelligent vibration isolator comprises an inner barrel component (50) and an outer barrel component (60) which are sleeved in and out in the vertical direction, the upper end of the outer barrel component (60) is accommodated in the corresponding installation preformed hole (107) and is integrally formed with the floating plate unit block (10) which is arranged correspondingly, the inner barrel component (50) is sleeved in the outer barrel component (60), the lower end of the inner barrel component (50) is connected with the track foundation after extending out of the lower end of the outer barrel component (60), and the inner barrel component (50) is used for supplying elastic supporting force and hydraulic damping force which are arranged in a telescopic mode in the vertical direction to the outer barrel component (60) so as to carry out floating support for vibration reduction on the floating plate unit in the vertical direction.
2. The floating slab unit track of claim 1,
the floating plate unit block (10) comprises a prefabricated plate body (11) and a rail bearing table group;
the prefabricated plate body (11) comprises a first splicing surface (101) and a second splicing surface (102) which are oppositely arranged, the first splicing surface (101) and the second splicing surface (102) are arranged along the width direction of the floating unit plate, the first splicing surface (101) and two adjacent side surfaces are obliquely arranged to form an inclined surface, the second splicing surface (102) and the two adjacent side surfaces are vertically arranged to form a vertical surface, or the second splicing surface (102) and the first splicing surface (101) are symmetrically arranged along the centerline plane of the floating unit plate block (10); an outer end surface (103) and an inner end surface (104) which are oppositely arranged are respectively connected between the first splicing surface (101) and the second splicing surface (102), the first splicing surface (101), the outer end surface (103), the second splicing surface (102) and the inner end surface (104) form the peripheral side surfaces of the prefabricated plate body (11), and the prefabricated plate body (11) further comprises an upper surface (105) used as a supporting platform and a lower surface which is oppositely arranged with the upper surface (105);
the first splicing surface (101) of the prefabricated plate body (11) and the first splicing surface (101) of the adjacent prefabricated plate body (11) are connected through the connecting structure (20) to form a linear floating unit plate extending along a straight line; and/or
The first splicing surface (101) of the prefabricated plate body (11) and the second splicing surface (102) of the adjacent prefabricated plate body (11) are connected through the connecting structure (20) to form a curve-type floating unit plate with bending curvature;
the mounting preformed hole (107) is arranged on the lower surface of the prefabricated plate body (11) and extends inwards towards the correspondingly arranged upper surface (105);
the rail bearing table (12) set is connected to the upper surface (105) of the prefabricated plate body (11), and the rail bearing table (12) set is used for installing rail parts.
3. The floating slab unit track of claim 2,
the cross section of the prefabricated plate body (11) along the horizontal direction is in a right trapezoid shape, the first splicing surface (101) forms the oblique side of the right trapezoid shape, the second splicing surface (102) forms the right-angle side of the right trapezoid shape, and the outer end surface (103) and the inner end surface (104) respectively form the upper top edge and the lower bottom edge of the right trapezoid shape; or
The cross section of the prefabricated plate body (11) along the horizontal direction is an isosceles trapezoid, the first splicing surface (101) and the second splicing surface (102) respectively form two equal waist edges of the isosceles trapezoid, the inner end surface (104) forms an upper top edge of the isosceles trapezoid, and the outer end surface (103) forms a lower bottom edge of the isosceles trapezoid.
4. The floating slab unit track of claim 1,
the outer cylinder component (60) comprises a hollow cylindrical outer sleeve (61), the outer sleeve (61) and the floating plate track are cast and molded, and a plurality of clamping grooves (620) are formed in the inner cylinder wall of the outer sleeve (61) at intervals along the circumferential direction of the outer sleeve;
the inner barrel assembly (50) comprises an inner barrel (51) sleeved in the outer barrel (61) and a plurality of buckles (52) connected to the outer barrel wall of the inner barrel (51), and the buckles (52) are respectively inserted into the correspondingly arranged clamping grooves (620) so that the inner barrel (51) is detachably connected with the outer barrel (61).
5. The floating slab unit track of claim 4,
the assembled intelligent vibration isolator further comprises an adjusting shim set (90), wherein the adjusting shim set (90) is used for being supported on the buckle (52) and clamped between the buckle (52) and the bottom end face of the correspondingly arranged clamping groove (620) so as to be used for adjusting the ground clearance of the lower end of the outer cylinder assembly (60).
6. The floating slab unit track of claim 4,
the inner cylinder assembly (50) further comprises an elastic force supply member for supplying an elastic supporting force telescopically arranged in a vertical direction, the elastic force supply member comprising a mounting base (53) and an elastic support (54);
the mounting base (53) is connected with the track foundation to be supported on the track foundation, and the mounting base (53) is arranged opposite to the inner sleeve (51);
the elastic supporting piece (54) is arranged between the mounting base (53) and the inner sleeve (51), and two ends of the elastic supporting piece (54) are respectively connected with the mounting base (53) and the inner sleeve (51) which are correspondingly arranged, so that elastic supporting force for the telescopic arrangement of the inner sleeve (51) along the vertical direction is supplied.
7. The floating slab unit track of claim 6,
the inner barrel assembly (50) further comprises a hydraulic pressure supply member for supplying a hydraulic damping force in a vertical direction, the hydraulic pressure supply member comprising a first connecting pad (55), a pressing barrel (56) and a charging barrel (57);
the first connecting pad (55) is connected to the lower surface of the inner sleeve (51);
the charging barrel (57) is connected to the mounting base (53), the top end of the charging barrel (57) is provided with an accommodating ring groove (570) which extends inwards towards the bottom end of the charging barrel and is annular in cross section, and a liquid damping material for supplying hydraulic damping force is filled in the accommodating ring groove (570);
the upper end of pressing a section of thick bamboo (56) with first connecting pad (55) top is supported, the lower extreme of pressing a section of thick bamboo (56) is equipped with and extends in the indent towards its upper end in order to be used for dodging the axle chamber (560) of dodging of the central convex column that is located holding ring groove (570) center, the lower extreme of pressing a section of thick bamboo (56) by the top of flourishing feed cylinder (57) is inserted in holding ring groove (570), just the lower extreme of pressing a section of thick bamboo (56) supports presses liquid damping material so that the chamber bottom of dodging axle chamber (560) not with central convex column top is supported.
8. The floating slab unit track of claim 6,
the vibration energy conversion device (120) comprises a second connecting gasket (121) connected to the lower end face of the inner sleeve (51), a generator (122) and an electric accumulator (123) connected to the upper surface of the mounting base (53), a screw rod (124) and a screw rod nut (125) which are arranged in a matched mode, and a conversion gear (126) and an input gear (127) which are arranged in a meshed mode;
the screw rod (124) is vertically arranged, the bottom end of the screw rod (124) is slidably inserted into the mounting support, the top end of the screw rod (124) abuts against the second connecting gasket (121), the screw rod nut (125) is in threaded connection with the outer circle of the screw rod (124), and the screw rod nut (125) is fixedly supported on the mounting base (53) through a connecting rod;
the conversion gear (126) is fixedly connected with the bottom end of the screw nut (125), and the input gear (127) is fixedly connected with the output shaft of the generator (122);
the generator (122) is respectively connected with the accumulator (123) and the low-power electrical component.
9. The floating slab unit track of claim 8,
the assembled intelligent vibration isolator also comprises a dynamic response monitoring device for monitoring the dynamic response data of the vibration of the floating unit plate;
the dynamic response monitoring device is connected with the vibration energy conversion device, part of the dynamic response monitoring device is arranged in the outer sleeve (61) to acquire dynamic response data, and the other part of the dynamic response monitoring device is arranged in a remote monitoring center to process and display the acquired dynamic response data, so that monitoring personnel in the remote monitoring center can evaluate the health state of the floating unit plate in real time.
10. The floating slab unit track of claim 9,
the dynamic response monitoring device comprises a signal collector (71) connected to the inner cylinder wall of the outer sleeve (61), the signal collector (71) is used for respectively collecting displacement, speed and acceleration signals of the outer sleeve (61), the signal collector (71) is connected with a signal transmitter (72) used for transmitting signals, the signal transmitter (72) is connected to the mounting base (53), and the signal collector (71) and the signal transmitter (72) are respectively connected with the generator (122);
the signal transmitter (72) is connected with a signal receiver (73) arranged in the remote monitoring center, and the signal receiver (73) is used for respectively processing and displaying received displacement, speed and acceleration signals so as to allow monitoring personnel in the remote monitoring center to evaluate the health state of the floating unit plate in real time.
CN202010067266.3A 2020-01-20 2020-01-20 Floating plate unit track Active CN111155366B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09100501A (en) * 1995-10-06 1997-04-15 Tokyu Constr Co Ltd Vibration isolator of floating slag
KR100698410B1 (en) * 2006-07-04 2007-03-23 (주)에이스테크시스템 Interlayer thorough dry construction inside the building
JP2008303568A (en) * 2007-06-06 2008-12-18 Shimizu Corp Method of implementing vibration isolation of existing track
CN202954267U (en) * 2012-11-13 2013-05-29 北京九州一轨隔振技术有限公司 Connecting device for adjacent floating ballast bed prefabricated slabs
CN103306168A (en) * 2012-03-13 2013-09-18 隔而固(青岛)振动控制有限公司 Prefabricated floating slab track bed and construction method thereof
KR20170068412A (en) * 2017-03-23 2017-06-19 한국철도공사 Floating track system, method for constructing floating track and vibration damper utilizing wedges for the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09100501A (en) * 1995-10-06 1997-04-15 Tokyu Constr Co Ltd Vibration isolator of floating slag
KR100698410B1 (en) * 2006-07-04 2007-03-23 (주)에이스테크시스템 Interlayer thorough dry construction inside the building
JP2008303568A (en) * 2007-06-06 2008-12-18 Shimizu Corp Method of implementing vibration isolation of existing track
CN103306168A (en) * 2012-03-13 2013-09-18 隔而固(青岛)振动控制有限公司 Prefabricated floating slab track bed and construction method thereof
CN202954267U (en) * 2012-11-13 2013-05-29 北京九州一轨隔振技术有限公司 Connecting device for adjacent floating ballast bed prefabricated slabs
KR20170068412A (en) * 2017-03-23 2017-06-19 한국철도공사 Floating track system, method for constructing floating track and vibration damper utilizing wedges for the same

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