CN111152496A - Prevent blockking up maize straw roller equipment of squeezing juice - Google Patents
Prevent blockking up maize straw roller equipment of squeezing juice Download PDFInfo
- Publication number
- CN111152496A CN111152496A CN202010044229.0A CN202010044229A CN111152496A CN 111152496 A CN111152496 A CN 111152496A CN 202010044229 A CN202010044229 A CN 202010044229A CN 111152496 A CN111152496 A CN 111152496A
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- China
- Prior art keywords
- roller
- groove
- top block
- juicing
- outer cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 240000008042 Zea mays Species 0.000 title claims abstract description 34
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 34
- 239000010902 straw Substances 0.000 title claims abstract description 32
- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 17
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 title claims abstract description 7
- 235000009973 maize Nutrition 0.000 title claims abstract description 7
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 27
- 235000005822 corn Nutrition 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000001914 filtration Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/20—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using rotary pressing members, other than worms or screws, e.g. rollers, rings, discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0082—Dust eliminating means; Mould or press ram cleaning means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/26—Permeable casings or strainers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The utility model provides a prevent blockking up maize straw roller equipment of squeezing juice, its structure includes roller one, roller two, roller three and guide plate, roller one, roller two and roller three all include fixed axle, inner tube and urceolus, the inside activity of inner tube is pegged graft and is had evenly distributed's kicking block, recess one that corresponds with the kicking block is seted up in the outside of fixed axle. The top block is located inside the first groove and the second groove, the outer side face of the top block is flush with the bottom of the squeezing groove of the outer barrel, the roller is prevented from being affected to squeeze juice, the top block is located outside the groove, the outer side face of the top block extends into the squeezing groove of the outer barrel, squeezed objects in the squeezing groove can be pushed away, corn straws enter the left side of the roller to be squeezed, the roller and the roller are located in the right side area of the tangent position of the roller, the top block stretches out, the squeezed objects on the roller are pushed away, the material guide plate can scrape and clean the roller, and the phenomenon that the squeezed objects are stuck on the roller to cause blockage is avoided.
Description
Technical Field
The invention relates to the technical field of agricultural straw processing equipment, in particular to anti-blocking corn straw juicing roller equipment.
Background
Corn is a widely planted grain crop in China and is also an important strategic material, a large amount of corn straws can be generated in the corn production process, the corn straws can be used for crushing and returning to fields and serving as feed and fuel, the corn straws can also be subjected to juicing treatment, the juiced corn straws can be used for producing industrial syrup, the residual straw residues after juicing can be made into biomass molding fuel or micro-storage feed, byproducts after sugar juice concentration also comprise white sugar, liquid fertilizer and the like, and the processing mode can better utilize the corn straws.
At present, the main mode of straw juicing is a roller type crushing and rolling mode, the juicing mode is better suitable for crops with large water content and low fiber content although the juicing rate is good, the content of crude fibers in the corn straws is high, squeezed matters are easy to accumulate after the straws are crushed to cause the blockage of a juicing device, in addition, the corn straw juice has viscosity, so that the squeezed matters are easy to adhere to a roller, and the possibility of blockage is increased, for example, in the 2 nd stage of the agricultural machinery and research journal, article number 1003 and 188X (2018)02-0106-04, a design of a juicing system of a corn straw retaining type harvester is provided, the system adopts a structure with three rollers, the juicing rate of the corn straws is improved, but the juicing groove of the roller is not treated, and the squeezed matters of the corn straws are likely to adhere and accumulate in the juicing groove to generate the blockage phenomenon, so that the juice extracting device cannot normally operate.
Disclosure of Invention
In order to achieve the purpose that the roller of the corn straw is not blocked in the juicing process, the invention provides the following technical scheme:
the utility model provides a prevent blockking up maize straw roller equipment of squeezing juice, its structure includes roller one, roller two, roller three, draws the flitch, the filtration pore, the fixed axle, the inner tube, the urceolus, the kicking block, the jack, the apical pore, the dog, the spring, recess one and recess two.
The outer sides of the first roller, the second roller and the third roller are respectively provided with a corresponding spiral squeezing groove and groove teeth, the lower part of the left side of the first roller is connected with the second roller in a meshed manner, the lower part of the right side of the first roller is connected with the third roller in a meshed manner, a material guiding plate is fixedly arranged between the second roller and the third roller and below the first roller, the material guiding plate is provided with uniformly distributed filtering holes, the first roller, the second roller and the third roller respectively comprise a fixed shaft, an inner cylinder and an outer cylinder, the outer side of the fixed shaft is rotatably sleeved with the inner cylinder, the outer side of the inner cylinder is fixedly sleeved with the outer cylinder, the inner part of the inner cylinder is movably inserted with uniformly distributed jacking blocks, the inner parts of the inner cylinder and the outer cylinder are respectively provided with penetrating holes and jacking holes corresponding to the jacking blocks, the outer side of the jacking blocks is fixedly connected with a stop, the spring is movably connected between one side, close to the outer barrel, of the stop block and the step of the through hole, a first groove corresponding to the ejector block is formed in the outer side of the fixed shaft, and a second groove corresponding to the ejector block is formed in the outer side of the fixed shaft in the first roller and located on the left side of the tangent position of the first roller and the third roller.
Preferably, the material guiding plate is arc-shaped, the left end and the right end of the material guiding plate are respectively tangent to the second roller and the third roller, pressed objects attached to the outer side of the rollers can be scraped while the drainage guiding effect is achieved, and the rollers are cleaned.
Preferably, the left side of the joint of the first roller and the second roller is a feeding hole, and the right side of the joint of the first roller and the third roller is a discharging hole.
Preferably, the inner side end of the top block extends into the fixed shaft, the outer side end of the top block extends into the outer barrel, the top block is located below the bottom of the squeezing groove of the outer barrel and located inside the groove, the outer side of the top block is flush with the bottom of the squeezing groove, squeezing work of the roller is prevented from being affected, the outer side of the top block located outside the groove extends into the squeezing groove, and squeezed objects in the squeezing groove can be pushed away.
Preferably, the inner side end of the top block is provided with a double-sided slope, and the outer side end of the top block is in an arc shape corresponding to the outer cylinder, so that the top block can be better integrated with the squeezing groove on the outer cylinder when the top block is positioned in the groove.
Preferably, the first groove is in a 240-degree ring shape, the three grooves are respectively positioned above the first roller, on the left side of the second roller and on the right side of the third roller, and the second groove is in a 30-degree ring shape.
Preferably, the outer barrel is provided with an axial juice discharging hole, and the corn straw juice is discharged from the filtering hole and can be primarily filtered.
The invention has the beneficial effects that:
1. install telescopic kicking block on the inner tube, be located the inside kicking block of recess one and recess two, its lateral surface flushes with the pressing groove tank bottom of urceolus, avoid influencing the roller and squeeze juice, be located the kicking block outside the recess, its lateral surface extends to the pressing inslot of urceolus, can push away the thing that squeezes in the pressing groove, maize straw carries out the thick back of squeezing between getting into roller one and roller two from the left side, transmit right under the extrusion of roller, through the essence of roller one and roller three, squeeze from the right side discharge, in the in-process of squeezing juice, roller two and roller three are regional with the right side of roller one tangent department, the kicking block stretches out, push away the thing that squeezes attached to on the roller, avoided squeezing the thing and gluing and cause the jam on the roller.
2. Through setting up curved straw that draws the flitch and will press roughly after sending into the region of pressing finely smoothly, through setting up the filtration pore on drawing the flitch, press the juice of straw and carry out the primary filtration, and draw the flitch and tangent with the roller, can play the effect of clean roller, scrape the adnexed thing of squeezing in the roller outside, further reduced the maize straw and pressed the possibility that the device blockked up.
Drawings
FIG. 1 is a front cross-sectional view of the structure of the present invention;
FIG. 2 is a front cross-sectional view of a roller construction of the present invention;
FIG. 3 is a perspective view of a stationary shaft structure of the present invention;
FIG. 4 is a perspective view of the inner barrel structure of the present invention;
FIG. 5 is a left side view of the outer barrel structure of the present invention;
FIG. 6 is a schematic top view of a material guiding plate according to the present invention.
In the figure: 1-roller I, 2-roller II, 3-roller III, 4-material guiding plate, 5-filtering hole, 101-fixed shaft, 102-inner cylinder, 103-outer cylinder, 104-top block, 105-through hole, 106-top hole, 107-stop block, 108-spring, 109-groove I and 110-groove II.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an anti-clogging corn straw juicing roller device structurally comprises a roller I1, a roller II 2, a roller III 3, a material guiding plate 4, a filtering hole 5, a fixed shaft 101, an inner cylinder 102, an outer cylinder 103, a top block 104, a through hole 105, a top hole 106, a stop block 107, a spring 108, a groove I109 and a groove II 110.
The outer sides of a roller I1, a roller II 2 and a roller III 3 are provided with corresponding spiral squeezing grooves and groove teeth, the left side of the roller I1 is engaged with a roller II 2, the right side of the roller I1 is engaged with a roller III 3, the left side of the joint of the roller I1 and the roller II 2 is a feed inlet, the right side of the joint of the roller I1 and the roller III 3 is a discharge outlet, a material guiding plate 4 is fixedly arranged between the roller II 2 and the roller III 3 and below the roller I1, the material guiding plate 4 is made of stainless steel materials, the material guiding plate 4 is arc-shaped, the left end and the right end of the material guiding plate 4 are respectively tangent to the roller II 2 and the roller III 3, squeezed objects attached to the outer side of the roller can be scraped while the drainage guiding effect is achieved, the roller is cleaned, the material guiding plate 4 is provided with uniformly distributed filtering holes 5, and the roller I1, the roller II 2 and the roller III 3 all comprise a fixed shaft, The outer side of the fixed shaft 101 is rotatably sleeved with the inner cylinder 102, the outer cylinder 103 is fixedly sleeved on the outer side of the inner cylinder 102, an axial juice discharging hole is formed in the outer cylinder 103, corn straw juice is discharged from the filtering hole 5 and can be primarily filtered, top blocks 104 which are uniformly distributed are movably inserted into the inner cylinder 102, the inner side end of each top block 104 extends into the fixed shaft 101, the outer side end of each top block 104 extends into the outer cylinder 103, each top block 104 is positioned below the bottom of a squeezing groove of the outer cylinder 103, each top block 104 positioned in each groove is flush with the bottom of the squeezing groove to avoid influencing squeezing work of the roller, each top block 104 positioned on the outer side of each groove extends into the interior of the squeezing groove to push squeezed objects in the squeezing groove, the inner side end of each top block 104 is provided with a double-sided slope, the outer side end of each top block 104 is in an arc shape corresponding to the outer cylinder 103, when the top block 104 is positioned in the groove, the top block can be better integrated with the squeezing groove on the outer cylinder 103, the inner cylinder 102 and the outer cylinder 103 are respectively provided with a through hole 105 and a top hole 106 corresponding to the top block 104, the outer side of the top block 104 and the inner side of the inner cylinder 102 are fixedly connected with a stop block 107, a step corresponding to the stopper 107 is arranged in the through hole 105, a spring 108 is movably connected between one side of the stopper 107 close to the outer cylinder 103 and the step of the through hole 105, a first groove 109 corresponding to the top block 104 is formed in the outer side of the fixed shaft 101, a second groove 110 corresponding to the top block 104 is formed in the outer side of the fixed shaft 101 in the first roller 1 and on the left side of the tangent position of the first roller 1 and the third roller 3, the first groove 109 is in a 240-degree annular shape, and the three first grooves 109 are respectively positioned above the first roller 1, on the left side of the second roller 2 and on the right side of the third roller 3, and the second groove 110 is in a 30-degree annular shape.
When the corn straw pressing machine is used, the three rollers are positioned on the left side of the tangent position of the roller I1 and the roller II 2 and the left side of the tangent position of the roller I1 and the roller III 3, the top blocks 104 are contracted in the grooves I109 and II 110 under the action of the springs 108, the outer side ends of the top blocks 104 are flush with the bottom of a pressing groove on the outer cylinder 103 to form a normal pressing groove, the three rollers are positioned on the right side of the tangent position of the roller I1 and the roller II 2 and the right side of the tangent position of the roller I1 and the roller III 3, the grooves are not started, in the rotating process of the rollers, the top blocks 104 are extruded out of the grooves, the outer side ends of the top blocks 104 extend out of the pressing groove on the outer cylinder 103 to eject pressed matters in the pressing grooves, corn straw enters the roller I1 and the roller II 2 from the left side to perform rough pressing, the pressed matters enter the roller I1 and the roller III 3 through the material guide plate 4 to perform fine, the juicing liquid is discharged through the filtering holes 5, primary filtering of the juicing liquid is completed, and due to the fact that the material guiding plate 4 is tangent to the roller, the materials squeezed outside the roller can be scraped by the material guiding plate 4, the squeezed materials adhered to the inside of the squeezing groove on the roller can be pushed away by the extending top block 104 after squeezing, the phenomenon that the squeezed materials are accumulated in the squeezing groove is avoided, and the problem that the roller in the corn straw juicing device is blocked is solved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (7)
1. The utility model provides a prevent blockking up maize straw roller equipment of squeezing juice, its structure includes roller one (1), roller two (2), roller three (3), guide plate (4), filtration pore (5), fixed axle (101), inner tube (102), urceolus (103), kicking block (104), interlude hole (105), apical pore (106), dog (107), spring (108), recess one (109) and recess two (110), its characterized in that:
the outer sides of the first roller (1), the second roller (2) and the third roller (3) are respectively provided with a corresponding spiral squeezing groove and groove teeth, the left lower side of the first roller (1) is connected with the second roller (2) in a meshed mode, the right lower side of the first roller (1) is connected with the third roller (3) in a meshed mode, a material guide plate (4) is fixedly arranged between the second roller (2) and the third roller (3) and located below the first roller (1), the material guide plate (4) is provided with uniformly distributed filtering holes (5), the first roller (1), the second roller (2) and the third roller (3) respectively comprise a fixed shaft (101), an inner cylinder (102) and an outer cylinder (103), the outer side of the fixed shaft (101) is rotatably sleeved with the inner cylinder (102), the outer cylinder (103) is fixedly sleeved with the outer cylinder (102), and uniformly distributed jacking blocks (104) are movably inserted in the inner cylinder (102), the inner side of the inner cylinder (102) and the outer cylinder (103) is respectively provided with a jack (105) and a jack (106) corresponding to the top block (104), the outer side of the top block (104) is located on a stop block (107) fixedly connected to the inner side of the inner cylinder (102), a step corresponding to the stop block (107) is arranged in the jack (105), a spring (108) is movably connected between one side of the stop block (107) close to the outer cylinder (103) and the step of the jack (105), a first groove (109) corresponding to the top block (104) is formed in the outer side of the fixed shaft (101), and a second groove (110) corresponding to the top block (104) is formed in the outer side of the fixed shaft (101) in the first roller (1) and the left side of the tangent position of the first roller (1) and the third roller (3).
2. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the material guiding plate (4) is arc-shaped, and the left end and the right end of the material guiding plate (4) are tangent to the second roller (2) and the third roller (3) respectively.
3. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the left side of the joint of the roller I (1) and the roller II (2) is a feed inlet, and the right side of the joint of the roller I (1) and the roller III (3) is a discharge outlet.
4. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the inner side end of the top block (104) extends to the inside of the fixed shaft (101), the outer side end of the top block (104) extends to the inside of the outer cylinder (103), and the top block (104) is located below the bottom of the pressing groove of the outer cylinder (103).
5. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the inner side end of the top block (104) is provided with a double-sided slope, and the outer side end of the top block (104) is arc-shaped and corresponds to the outer cylinder (103).
6. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the first groove (109) is in a 240-degree ring shape, the three first grooves (109) are respectively located above the first roller (1), on the left side of the second roller (2) and on the right side of the third roller (3), and the second groove (110) is in a 30-degree ring shape.
7. The anti-clogging corn stalk juicing roller equipment as claimed in claim 1, wherein: the outer barrel (103) is provided with an axial juice discharging hole.
Priority Applications (1)
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CN202010044229.0A CN111152496B (en) | 2020-01-15 | 2020-01-15 | Prevent blockking up maize straw roller equipment of squeezing juice |
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CN202010044229.0A CN111152496B (en) | 2020-01-15 | 2020-01-15 | Prevent blockking up maize straw roller equipment of squeezing juice |
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CN111152496A true CN111152496A (en) | 2020-05-15 |
CN111152496B CN111152496B (en) | 2021-11-30 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090050000A1 (en) * | 1994-02-02 | 2009-02-26 | Norman Murray Stephens | Biomass pressure liquid recovery system |
CN103895250A (en) * | 2014-03-28 | 2014-07-02 | 北京化工大学 | Twin screw breaking and dehydrating integrated processing equipment with gear pump |
CN204074141U (en) * | 2014-09-12 | 2015-01-07 | 广西绿江南草业有限公司 | A kind of stalk crasher |
CN109012488A (en) * | 2018-07-18 | 2018-12-18 | 安徽省兴源草业有限公司 | A kind of prilling granulator recycled for stalk |
-
2020
- 2020-01-15 CN CN202010044229.0A patent/CN111152496B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20090050000A1 (en) * | 1994-02-02 | 2009-02-26 | Norman Murray Stephens | Biomass pressure liquid recovery system |
CN103895250A (en) * | 2014-03-28 | 2014-07-02 | 北京化工大学 | Twin screw breaking and dehydrating integrated processing equipment with gear pump |
CN204074141U (en) * | 2014-09-12 | 2015-01-07 | 广西绿江南草业有限公司 | A kind of stalk crasher |
CN109012488A (en) * | 2018-07-18 | 2018-12-18 | 安徽省兴源草业有限公司 | A kind of prilling granulator recycled for stalk |
Non-Patent Citations (1)
Title |
---|
杨乐: "玉米秸秆保留型收割机榨汁系统设计", 《农机化研究》 * |
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Effective date of registration: 20211110 Address after: 221300 paoche street, Pizhou City, Xuzhou City, Jiangsu Province Applicant after: Pizhou Xinsheng Venture Capital Co., Ltd Address before: 313200 No. 36, Zhujia village, Sanhe Township, Deqing County, Huzhou City, Zhejiang Province Applicant before: Lu Xuexin |
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