CN111151550A - Harmless treatment process for arsenic-containing waste residues - Google Patents

Harmless treatment process for arsenic-containing waste residues Download PDF

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Publication number
CN111151550A
CN111151550A CN201811316324.0A CN201811316324A CN111151550A CN 111151550 A CN111151550 A CN 111151550A CN 201811316324 A CN201811316324 A CN 201811316324A CN 111151550 A CN111151550 A CN 111151550A
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China
Prior art keywords
arsenic
containing waste
waste residue
treatment process
residue
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Pending
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CN201811316324.0A
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Chinese (zh)
Inventor
徐永平
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Xiangyun Gold Industry Co ltd
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Xiangyun Gold Industry Co ltd
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Priority to CN201811316324.0A priority Critical patent/CN111151550A/en
Publication of CN111151550A publication Critical patent/CN111151550A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B1/00Dumping solid waste
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B30/00Obtaining antimony, arsenic or bismuth
    • C22B30/04Obtaining arsenic
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Organic Chemistry (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Treatment Of Sludge (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a harmless treatment process for arsenic-containing waste residues, which comprises the steps of dehydrating, drying, grinding, dissolving and converting the ground waste residues, drying, crystallizing at high temperature, solidifying by adopting cement and then burying, wherein the treated waste residues have stable properties and meet the national specified exudation standard after burying.

Description

Harmless treatment process for arsenic-containing waste residues
Technical Field
The invention relates to chemistry and metallurgy, and relates to a technology for treating toxic and harmful substances by using an ion replacement method, in particular to a harmless treatment process of arsenic-containing waste residues.
Background
Arsenic is a carcinogenic substance with strong toxic effect on human bodies and other organisms, can form a series of high-toxic compounds, can be absorbed by human bodies from respiratory tracts, skins and digestive tracts, can cause neurasthenia syndrome, polyneuropathy, skin mucous membrane lesion and the like, inorganic compounds of arsenic can cause lung cancer and skin cancer, most of arsenic in nature is associated with non-ferrous metal ores and enters a non-ferrous metal smeltery along with concentrate, the arsenic enters flue gas, waste water and waste residues in a sulfide or salt state to different degrees in the extraction process of non-ferrous metals, most of arsenic-containing substances are transferred into sludge to form arsenic-containing sludge after the treatment of the flue gas and the waste water, and because of lack of a proper treatment method, a large amount of arsenic-containing sludge is randomly stockpiled or discarded by enterprises, so that the arsenic-containing waste residues are changed into arsenic-containing waste residues, and the arsenic-containing waste residues form the most main environmental pollution source of the non-ferrous metal smeltery, the method has the advantages that the method has severe influence on the surrounding environment of enterprises and human health, currently, the solidification and stabilization treatment technology is generally adopted for treating toxic waste residues at home and abroad, the treatment cost is low, and the effect is good.
Disclosure of Invention
The invention aims to provide a harmless treatment process for arsenic-containing waste residues, which is characterized in that arsenic-containing waste materials are converted before cement solid-phone arsenic-containing waste materials, amorphous arsenic is converted into a stable crystal structure, and the treated arsenic-containing waste residues are stable in properties.
In order to achieve the purpose, the invention adopts the technical scheme that:
a harmless treatment process for arsenic-containing waste residues comprises the following steps:
1) dehydrating and drying the arsenic-containing waste residue, and grinding the arsenic-containing waste residue after drying, wherein the grinding particle size is smaller than 140 meshes;
2) adding a calcium hydroxide solution according to 1.5 times of the theoretical amount of a conversion agent required by the generation of insoluble arsenate from the arsenic content of the waste residue, stirring and reacting in a stirring barrel according to a liquid-solid ratio of 4:1, adding a proper amount of hydrogen peroxide to promote the conversion reaction of the arsenate when the stirring reaction starts, reacting for more than 4 hours, sampling and checking every 15 minutes after the reaction reaches 4 hours, and stopping stirring when the arsenic content of the solution is lower than 1 mg/l;
3) performing filter pressing on the solution after reaction by using a plate-and-frame filter press, and returning filtrate to the second batch of waste residue for treatment and recycling;
4) crushing the filter residue, drying the filter residue by hot air, and feeding the dried filter residue to a rotary kiln for high-temperature heat treatment crystallization, wherein the temperature of the rotary kiln is controlled at 800 ℃;
5) adding 20% of filter residue treated by the rotary kiln into cement according to the weight proportion, stirring and pulping, forming and curing, and spraying and moisturizing in the curing process;
6) carrying out pipeline recovery treatment on the waste liquid generated in the steps, conveying the waste liquid into a third-stage reaction tank through a conveying pump, adding a sodium hypochlorite oxidant into a first-stage reaction tank to oxidize trivalent arsenic in the waste water into pentavalent arsenic, adding calcium hydroxide and polyferric into a second-stage reaction tank, adjusting the pH value of the solution to generate ferric arsenate precipitate, precipitating and adsorbing the ferric arsenate precipitate by ferric hydroxide coprecipitation, and adding a coagulant aid PAM into a third-stage reaction tank to further remove suspended matters, arsenate precipitate, ferric hydroxide colloid and other heavy metal precipitates in water;
7) after being subjected to filter pressing by a filter press, the bottom mud in the sedimentation tank is sent to the step 4 for crystallization;
8) and backfilling the solidified arsenic-containing waste residue by adopting a landfill.
As a further improvement of the invention, the landfill site adopts a double-man anti-seepage system, and the field bottom anti-seepage layer is respectively a non-woven fabric protective layer, a gravel penetrating fluid collecting and draining layer, a non-woven fabric protective layer, a polyethylene anti-seepage film, a non-woven fabric protective layer, a geogrid reinforcing layer, a non-woven fabric protective layer, a polyethylene anti-seepage film, a bentonite compound and a compacted foundation from top to bottom.
As a further improvement of the invention, a permanent flood interception ditch is arranged outside the landfill site, the flood interception ditch adopts a rectangular section and has an integral concrete reinforcement pouring structure.
As a further improvement of the invention, an aeration stirring mixing device is added in the stirring barrel in the step 2.
As a further improvement of the invention, in the step 2, the fly ash is added according to 10 percent of the weight of the arsenic-containing waste.
As a further improvement of the invention, the concrete sample is placed in a cement concrete sample curing box at 24 ℃ for curing for 7 days after being cured and molded in the step 5, and then is taken out and cured for 21 days at room temperature.
The method has the beneficial effects that the arsenic-containing waste is treated by utilizing the processes of leaching, flocculation, roasting, curing and landfill, and the treated arsenic-containing waste is converted into a stable crystal structure from an amorphous state.
And after the cement is solidified, the leaching toxicity of arsenic in the waste residue is greatly reduced, and the leaching toxicity can meet the safety landfill pollution control standard of hazardous wastes (GB 18598-2001).
Detailed Description
A harmless treatment process for arsenic-containing waste residues comprises the following steps:
1) dehydrating and drying the arsenic-containing waste residue, grinding the arsenic-containing waste residue after drying, wherein the grinding particle size is smaller than 140 meshes, the reaction between the waste residue and the conversion agent is directly influenced by the grinding particle size, and the fine particle size can ensure that the conversion agent and the waste residue are in full contact exchange, so that the reaction is rapidly and efficiently carried out;
2) adding a calcium hydroxide solution according to 1.5 times of the theoretical amount of a conversion agent required by the generation of insoluble arsenate according to the arsenic content of the waste residue, carrying out stirring reaction in a stirring barrel according to a liquid-solid ratio of 4:1, adding a proper amount of hydrogen peroxide to promote the conversion reaction of the arsenate when the stirring reaction starts, wherein the reaction time is more than 4 hours, carrying out sampling inspection every 15 minutes after the reaction reaches 4 hours, stopping stirring when the arsenic content of the solution is lower than 1mg/l, and fully forming high-valence arsenic in the waste residue into stable low-valence arsenic by utilizing the strong oxidation effect of an oxidant and the interaction between the conversion agents;
3) performing filter pressing on the solution after reaction by using a plate-and-frame filter press, returning filtrate to the second batch of waste residue for treatment and recycling, removing the solution in the waste residue by using the filter pressing, facilitating drying and curing,
4) crushing the filter residue, drying the filter residue by hot air, feeding the dried filter residue back to a rotary kiln for high-temperature heat treatment crystallization, controlling the temperature of the rotary kiln at 800 ℃, and curing 80-85% of arsenic in the waste residue by the design of a high-temperature rotary kiln,
5) adding 20% of the filter residue into cement according to the weight proportion, stirring and slurrying, molding and curing, spraying and moisturizing in the curing process, performing stability treatment on the residual arsenic by curing,
6) carrying out pipeline recovery treatment on the waste liquid generated in the steps, conveying the waste liquid into a third-stage reaction tank through a conveying pump, adding a sodium hypochlorite oxidant into a first-stage reaction tank to oxidize trivalent arsenic in the waste water into pentavalent arsenic, adding calcium hydroxide and polyferric into a second-stage reaction tank, adjusting the pH value of the solution to generate ferric arsenate precipitate, precipitating and adsorbing the ferric arsenate precipitate by ferric hydroxide coprecipitation, and adding a coagulant aid PAM into a third-stage reaction tank to further remove suspended matters, arsenate precipitate, ferric hydroxide colloid and other heavy metal precipitates in water;
7) after being subjected to filter pressing by a filter press, the bottom mud in the sedimentation tank is sent to the step 4 for crystallization;
8) and backfilling the solidified arsenic-containing waste residue by adopting a landfill.
As a further preferable scheme of the invention, the landfill site adopts a double-man anti-seepage system, and the field bottom anti-seepage layer is respectively a non-woven fabric protective layer, a gravel penetrating fluid collecting and draining layer, a non-woven fabric protective layer, a polyethylene anti-seepage film, a non-woven fabric protective layer, a geogrid reinforcing layer, a non-woven fabric protective layer, a polyethylene anti-seepage film, a bentonite compound and a compacted foundation from top to bottom.
As a further preferable scheme of the invention, a permanent flood interception ditch is arranged outside the landfill site, the flood interception ditch adopts a rectangular section and is of an integral concrete reinforcement pouring structure.
In a further preferred embodiment of the present invention, an aeration stirring and mixing device is added in the stirring barrel in the step 2.
As a further preferable scheme of the invention, the fly ash is added in the step 2 according to 10 percent of the weight of the arsenic-containing waste.
As a further preferable scheme of the invention, the concrete sample is placed in a cement concrete sample curing box at 24 ℃ for curing for 7 days after being cured and molded in the step 5, and then is taken out and cured for 21 days at room temperature.
The method has the beneficial effects that the arsenic-containing waste is treated by utilizing the processes of leaching, flocculation, roasting, curing and landfill, and the treated arsenic-containing waste is converted into a stable crystal structure from an amorphous state.

Claims (6)

1. A harmless treatment process for arsenic-containing waste residues comprises the following steps:
1) dehydrating and drying the arsenic-containing waste residue, and grinding the arsenic-containing waste residue after drying, wherein the grinding particle size is smaller than 140 meshes;
2) adding a calcium hydroxide solution according to 1.5 times of the theoretical amount of a conversion agent required by the generation of insoluble arsenate from the arsenic content of the waste residue, stirring and reacting in a stirring barrel according to a liquid-solid ratio of 4:1, adding a proper amount of hydrogen peroxide to promote the conversion reaction of the arsenate when the stirring reaction starts, reacting for more than 4 hours, sampling and checking every 15 minutes after the reaction reaches 4 hours, and stopping stirring when the arsenic content of the solution is lower than 1 mg/l;
3) performing filter pressing on the solution after reaction by using a plate-and-frame filter press, and returning filtrate to the second batch of waste residue for treatment and recycling;
4) crushing the filter residue, drying the filter residue by hot air, and feeding the dried filter residue to a rotary kiln for high-temperature heat treatment crystallization, wherein the temperature of the rotary kiln is controlled at 800 ℃;
5) adding 20% of filter residue treated by the rotary kiln into cement according to the weight proportion, stirring and pulping, forming and curing, and spraying and moisturizing in the curing process;
6) carrying out pipeline recovery treatment on the waste liquid generated in the steps, conveying the waste liquid into a third-stage reaction tank through a conveying pump, adding a sodium hypochlorite oxidant into a first-stage reaction tank to oxidize trivalent arsenic in the waste water into pentavalent arsenic, adding calcium hydroxide and polyferric into a second-stage reaction tank, adjusting the pH value of the solution to generate ferric arsenate precipitate, precipitating and adsorbing the ferric arsenate precipitate by ferric hydroxide coprecipitation, and adding a coagulant aid PAM into a third-stage reaction tank to further remove suspended matters, arsenate precipitate, ferric hydroxide colloid and other heavy metal precipitates in water;
7) after being subjected to filter pressing by a filter press, the bottom mud in the sedimentation tank is sent to the step 4 for crystallization;
8) and backfilling the solidified arsenic-containing waste residue by adopting a landfill.
2. The harmless treatment process of arsenic-containing waste residue as claimed in claim 1, which is characterized in that: the landfill site adopts double industry anti-seepage system, and the barrier layer is respectively from top to bottom at the bottom of the field, and non-woven fabrics protective layer, rubble penetrant collect drainage blanket, non-woven fabrics protective layer, polyethylene prevention of seepage membrane, non-woven fabrics protective layer, geogrid enhancement layer, non-woven fabrics protective layer, polyethylene prevention of seepage membrane, bentonite complex, compaction ground.
3. The harmless treatment process of arsenic-containing waste residue as claimed in claim 1, which is characterized in that: the permanent flood intercepting ditch is arranged on the outer side of the landfill and adopts a rectangular cross section and an integral concrete reinforcement pouring structure.
4. The harmless treatment process of arsenic-containing waste residue as claimed in claim 1, which is characterized in that: and in the step 2, an aeration stirring mixing device is additionally arranged in the stirring barrel.
5. The harmless treatment process of arsenic-containing waste residue as claimed in claim 1, which is characterized in that: in the step 2, the fly ash is added according to 10 percent of the weight of the arsenic-containing waste.
6. The harmless treatment process of the arsenic-containing waste residue as claimed in any one of claims 1 to 5, wherein: and 5, after curing and forming, placing the concrete sample in a 24 ℃ cement concrete sample curing box for curing for 7 days, and then taking out the concrete sample for curing for 21 days at room temperature.
CN201811316324.0A 2018-11-07 2018-11-07 Harmless treatment process for arsenic-containing waste residues Pending CN111151550A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201811316324.0A CN111151550A (en) 2018-11-07 2018-11-07 Harmless treatment process for arsenic-containing waste residues

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB507647A (en) * 1936-10-20 1939-06-19 Krupp Fried Grusonwerk Ag A process for removing sulphur, arsenic and other injurious ingredients from iron and iron alloys
WO1981002568A1 (en) * 1980-03-10 1981-09-17 Boliden Ab A method for working-up arsenic-containing waste products
CN1457939A (en) * 2003-05-13 2003-11-26 上海大学 Process for treating industrial heavy metal solid slag
CN1788867A (en) * 2004-12-16 2006-06-21 株式会社神户制钢所 Method for treatment of arsenic-contaminated soil
CN101432232A (en) * 2006-04-25 2009-05-13 通用电气公司 Polymeric chelant and coagulant to treat metal-containing wastewater
CN101948194A (en) * 2010-09-07 2011-01-19 中国市政工程西北设计研究院有限公司 Method and system for removing arsenic from drinking water
CN102247967A (en) * 2010-05-18 2011-11-23 上海复拓环境技术有限公司 Harmless treatment process for arsenic-containing waste dangerous chemicals
CN106319233A (en) * 2016-08-23 2017-01-11 湖南辰州矿业有限责任公司 Technology for normal-temperature wet-process harmless treatment of arsenic soda slag
CN106391674A (en) * 2016-12-07 2017-02-15 云南大地绿坤环保科技有限公司 Harmless treatment method for cyanide-containing waste residues

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB507647A (en) * 1936-10-20 1939-06-19 Krupp Fried Grusonwerk Ag A process for removing sulphur, arsenic and other injurious ingredients from iron and iron alloys
WO1981002568A1 (en) * 1980-03-10 1981-09-17 Boliden Ab A method for working-up arsenic-containing waste products
CN1457939A (en) * 2003-05-13 2003-11-26 上海大学 Process for treating industrial heavy metal solid slag
CN1788867A (en) * 2004-12-16 2006-06-21 株式会社神户制钢所 Method for treatment of arsenic-contaminated soil
CN101432232A (en) * 2006-04-25 2009-05-13 通用电气公司 Polymeric chelant and coagulant to treat metal-containing wastewater
CN102247967A (en) * 2010-05-18 2011-11-23 上海复拓环境技术有限公司 Harmless treatment process for arsenic-containing waste dangerous chemicals
CN101948194A (en) * 2010-09-07 2011-01-19 中国市政工程西北设计研究院有限公司 Method and system for removing arsenic from drinking water
CN106319233A (en) * 2016-08-23 2017-01-11 湖南辰州矿业有限责任公司 Technology for normal-temperature wet-process harmless treatment of arsenic soda slag
CN106391674A (en) * 2016-12-07 2017-02-15 云南大地绿坤环保科技有限公司 Harmless treatment method for cyanide-containing waste residues

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