CN111136336B - Fine flat grinding method for diamond saw blade - Google Patents
Fine flat grinding method for diamond saw blade Download PDFInfo
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- CN111136336B CN111136336B CN202010035823.3A CN202010035823A CN111136336B CN 111136336 B CN111136336 B CN 111136336B CN 202010035823 A CN202010035823 A CN 202010035823A CN 111136336 B CN111136336 B CN 111136336B
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- saw blade
- diamond saw
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- chuck
- supporting mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D63/00—Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
- B23D63/08—Sharpening the cutting edges of saw teeth
- B23D63/12—Sharpening the cutting edges of saw teeth by grinding
- B23D63/14—Sharpening circular saw blades
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- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a fine flat grinding method of a diamond saw blade, which is characterized in that the fine flat grinding of the diamond saw blade is completed by matching an actuating mechanism, a conveying mechanism, a supporting mechanism and the like; the invention solves the problems that after the existing diamond saw blade is put into practical use, saw teeth of the saw blade are abraded after long-time use, and then a plurality of convex edges and other media which influence the saw blade to be cut smoothly are formed, and finally the cutting effect of the saw blade is directly deteriorated, so that the saw blade needs to be intensively dressed, and meanwhile, a plurality of convex edges which influence the practical use are also formed in the saw teeth during production of the saw blade.
Description
Technical Field
The invention relates to the technical field of diamond material processing, in particular to a fine flat grinding method for a diamond saw blade.
Background
The diamond saw blade is widely applied to processing of hard and brittle materials such as concrete, stone, ceramics and the like. Diamond saw blades generally consist of a circular base body with diamond tips welded to the outer edges of the base body. In daily work and life, the application range of the diamond saw blade is wide, the diamond saw blade is commonly used for cutting or grooving solid materials such as steel, aluminum alloy profiles, plastic-steel profiles, chemical rubber materials, wood stones, ceramic tiles, glass, high polymer materials, resin and the like, the main structure of the diamond saw blade is that a sheet is arranged at the center, a plurality of sawteeth are arranged at the outer edge of the sheet,
diamond saw bit is after dropping into the in-service use, through long-time use, the sawtooth of saw bit can produce wearing and tearing, and then form the medium that influences the saw bit and can not level and smooth the cutting such as some chimbs, at last directly lead to the cutting effect variation of saw bit, so need concentrate to repair the processing, some saw bits also can produce some chimbs that influence the in-service use in the sawtooth when producing simultaneously, generally be through artifical manually operation to the work of polishing in the saw bit sawtooth, it can lead to machining efficiency slow to obviously polish the circular saw piece with this kind of mode, so in batch processing, can lead to the saw bit to pile up too much, work efficiency is low.
Therefore, the physical and psychological health of workers is ensured, and the labor intensity of the workers is reduced; the polishing effect of the diamond saw blade is improved, and the use quality of the diamond saw blade is ensured; the invention provides a fine flat grinding method for a diamond saw blade.
Disclosure of Invention
In order to achieve the purpose, the invention adopts the following technical scheme that the diamond saw blade fine flat grinding method uses a grinding treatment device, the grinding treatment device comprises an execution mechanism, a conveying mechanism and a supporting mechanism, and the specific method when the grinding treatment device is used for performing fine flat grinding treatment operation on the diamond saw blade is as follows:
s1, equipment checking: before the polishing treatment device is started to treat the diamond saw blade, the operation of the equipment is checked;
s2, transportation operation: the diamond saw blade is manually placed into the material bracket, then conveyed to a working area to be polished through the conveying mechanism, and inserted and fixed through the actuating mechanism;
s3, grinding: the rolling unit continuously rotates around the outer wall of the diamond saw blade, and the side wall and the cutting edge area of the diamond saw blade are continuously polished until the surface and the cutting edge area of the diamond saw blade are bright and flat;
s4, surface detection: manually detecting whether the surface and the cutting edge area of the diamond saw blade are bright and flat, and whether blunt ports or defects exist or not and recording numerical values; conveying the qualified diamond saw blade to a specified storage place for stacking and placing for subsequent treatment;
s5, packaging protection: the storage rack is made of wood or carbon steel with painted surface and is separated from other metal material such as carbon steel by a rubber pad. The storage position is convenient to take when the diamond saw blade is stored, the diamond saw blade is relatively isolated from other material storage areas, protective measures are provided to avoid the pollution of dust, oil stain and rust to the diamond saw blade, and anti-rust protective measures are well taken;
an actuating mechanism is arranged above the supporting mechanism, the conveying mechanism is arranged on the supporting mechanism, and the conveying mechanism is positioned below the actuating mechanism;
the actuating mechanism comprises a motor frame, a stepping motor, a centrifugal turntable, chuck units and rolling units, wherein the motor frame is arranged on the supporting mechanism, the stepping motor is arranged on the motor frame through a motor base, an output shaft of the stepping motor is mutually connected with the centrifugal turntable through a flange, the centrifugal turntable is arranged on the chuck units, the chuck units are symmetrically arranged on the supporting mechanism, and the rolling units are uniformly arranged between the two chuck units; the chuck unit comprises a three-jaw chuck, a chuck fixing frame, clamping jaws, an execution cylinder, clamping circular jaws, a cylinder bracket, a sliding rod cylinder and a fixed shaft rod, wherein the chuck fixing frame is arranged on a supporting mechanism, the three-jaw chuck is arranged in the chuck fixing frame through the chuck base, the clamping jaws are uniformly arranged in the three-jaw chuck through disc-shaped threads, the execution cylinder is arranged in the right three-jaw chuck through the cylinder base, the clamping circular jaws are arranged on an output shaft of the execution cylinder through a coupler, the cylinder bracket is arranged on the supporting mechanism, the sliding rod cylinder is arranged on the cylinder bracket through the cylinder base, the output shaft of the sliding rod cylinder is mutually connected with the fixed shaft rod through the coupler, and the fixed shaft rod penetrates through the inside of the left three-jaw chuck and is mutually connected with the clamping circular jaws; the rolling unit comprises a surrounding connecting rod, rolling frames, a rotary grinding stone, ejector rods and telescopic springs, the surrounding connecting rod is arranged on the outer wall of the clamping jaw, a plurality of groups of rolling frames are uniformly arranged on the surrounding connecting rod, the ejector rods are symmetrically arranged in the rolling frames through bearings, the telescopic springs are arranged on the outer rings of the ejector rods, the rotary grinding stone is arranged on the ejector rods, and the rotary grinding stone is connected with the telescopic springs; the fixed shaft rod is pushed by the sliding rod cylinder to insert and fix the diamond saw blade, the clamping circular claw is driven by the execution cylinder to clamp the tail end of the fixed shaft rod, then the stepping motor drives the three-jaw chuck to rotate synchronously, and the surface of the diamond saw blade and the brightness of the cutting edge area are polished to be smooth by the rotary grinding stone.
The conveying mechanism comprises a sliding roller, a bearing support, a movable supporting plate, a material bracket, a handle, a lifting plate, a jacking cylinder, a cylinder fixing seat, a tripod, a reflux groove and a filtering plate; the supporting bracket is symmetrically arranged on the supporting mechanism, one end spindle nose of the sliding roller is arranged on the supporting bracket through a bearing, the other end spindle nose of the sliding roller is arranged on the supporting mechanism through a bearing, the outer ring of the sliding roller is provided with a movable supporting plate through a rolling mode, two ends of the movable supporting plate are mutually connected with the supporting mechanism through a sliding mode, handles are symmetrically arranged on the side wall of the movable supporting plate, the material supporting seat is uniformly arranged on the movable supporting plate, the tripod is arranged on the supporting mechanism, a backflow groove is arranged on the tripod, the upper end surface of the backflow groove is mutually connected with the movable supporting plate, the bottom end of the backflow groove is provided with a filter plate through a sliding fit mode, the air cylinder fixing seat is arranged on the supporting mechanism through a pin shaft, and a jacking air cylinder is arranged on the air cylinder fixing, an output shaft of the jacking cylinder is connected with a lifting plate through a flange, and the lifting plate is positioned right below the movable supporting plate; the artifical handle of being convenient for through sliding drum's assistance will remove the layer board and pull out, puts into the material bracket with diamond saw blade in proper order, then upwards promotes the lift plate through the jacking cylinder, transports diamond saw blade and appoints to wait to alternate the region, connects the coolant liquid greatly through removing the layer board when the operation of beginning to polish to recycle in flowing into the cooling bath through the backward flow groove.
The supporting mechanism comprises a supporting base, a lateral guide plate, a parallel supporting plate, a cooling tank, a cooling liquid pump, a flow guide pipe, a flow pipe bracket, an output spray head, a roller and a brake pad; the cooling device comprises a support base, a cooling groove, a cooling liquid pump, a flow pipe support, a flow pipe, a delivery nozzle, rollers and brake pads, wherein the support base is symmetrically provided with side guide plates, the outer wall of each side guide plate is provided with parallel support plates, the cooling groove is arranged on the outer wall of the support base and is positioned right ahead of the support base, the cooling liquid pump is arranged on the outer wall of the cooling groove, the delivery hole of the cooling liquid pump is connected with the flow pipe, the flow pipe support is uniformly arranged on the side guide plates and is mutually connected with the flow pipe, the flow pipe is arranged on the bottom wall of the cooling groove, the delivery nozzle is uniformly arranged in the direction of a pipeline at the top end of the; make things convenient for the removal operation through the gyro wheel, be not limited to the restriction of workplace, then through the coolant pump coolant liquid of the inside splendid attire of coolant bath, the rethread honeycomb duct transports coolant liquid to output shower nozzle department, through the output shower nozzle with even spraying to the region of polishing of coolant liquid.
Preferably; the fixed shaft lever on evenly be provided with the hole and rise the tight ware, will the fixed shaft lever on evenly be provided with the hole and rise the tight ware, be convenient for to the interlude and the fixed of diamond saw bit, the operation of polishing when having realized the multiunit diamond saw bit has improved production efficiency.
Preferably; the rotary grinding stone is provided with an arc-shaped notch at the bottom, and the bottom of the rotary grinding stone is provided with the arc-shaped notch, so that the rotary grinding stone is prevented from interfering with the inner hole tensioning device during rotary grinding, the interference between the rotary grinding stone and the inner hole tensioning device is avoided through the arc-shaped notch, and the inner hole tensioning device is not hindered from expanding to lock the diamond saw blade outwards.
Preferably; the material bracket evenly be provided with circular trompil, will the material bracket evenly be provided with circular trompil, be convenient for wash and the inspection, prevent that there is the residue of polishing in the material bracket, cause the artifical diamond saw bit position deviation who puts into, influence later stage actuating mechanism's interlude and fixed.
Preferably; the backward flow groove for follow the design of height slope, will the backward flow groove establish to the design of slope from height, conveniently during production operation, spray the high temperature that produces when the coolant liquid reduces diamond saw blade and polish through output shower nozzle, will drench the coolant liquid that falls through the backward flow groove and flow back to in the coolant groove to sustainable use sprays the coolant liquid repeatedly, practices thrift the cost, has improved economic practicality.
Preferably; the filter on evenly be provided with and filter the square hole, will the filter on evenly be provided with and filter the square hole, prevent that the piece of polishing that drops through polishing diamond saw blade from flowing down to the cooling bath in the same direction as the area through the coolant liquid and taking place to block up, cause the unable water conservancy diversion coolant liquid of coolant pump to cause the machine trouble.
Preferably; the brake block for interior round laminating design, will the brake block establish to interior round laminating design, thereby through the stable production operation of fixed machinery during operation with the gyro wheel closely laminates, can not take place to rock or the abnormal sound disturbs the operation of polishing in batches, improved economical and practical.
The invention has the beneficial effects that:
firstly, the invention quickly and smoothly polishes the diamond saw blade through a plurality of groups of rotary grindstones on the rolling unit, and plays the roles of auxiliary limiting and guiding through the expansion spring, thereby avoiding the uneven surface and poor smoothness of the polished diamond saw blade.
The step motor drives the centrifugal turntable to generate larger rotary thrust, so that the surface and the cutting edge of the diamond saw blade can be quickly polished smoothly, and the production efficiency is improved.
Thirdly, the output spray nozzle sprays the cooling liquid, so that the high temperature caused by the grinding operation is reduced, the reduction of the carbon element proportion in the diamond saw blade caused by overhigh temperature is prevented, the integral hardness of the diamond saw blade is reduced, the cutting edge is easy to break in the subsequent cutting operation, the use cost is improved, metal dust caused by the grinding operation is reduced, and the field working environment is improved.
And fourthly, the plurality of diamond saw blades are simultaneously inserted and fixed through the fixing shaft lever, and the diamond saw blades are fixed through the inner hole tensioner, so that simultaneous polishing operation of the plurality of groups of diamond saw blades is realized, and the production efficiency is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view showing a flow of a fine flat grinding process of a diamond saw blade according to the present invention;
FIG. 2 is a perspective view of the present invention in a primary viewing position;
FIG. 3 is a perspective view of the present invention in a rear-view position;
FIG. 4 is a schematic view of the home position of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 3;
fig. 6 is a partial enlarged view of the invention at B in fig. 2.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.
As shown in fig. 1 to 6, a method for finely and flatly grinding a diamond saw blade uses a grinding processing device, the grinding processing device comprises an actuating mechanism 1, a conveying mechanism 2 and a supporting mechanism 3, and the specific method when the grinding processing device is used for finely and flatly grinding the diamond saw blade is as follows:
s1, equipment checking: before the polishing treatment device is started to treat the diamond saw blade, the operation of the equipment is checked;
s2, transportation operation: the diamond saw blade is manually placed into the material bracket 23, then conveyed to a working area to be polished through the conveying mechanism 2, and inserted and fixed through the actuating mechanism 1;
s3, grinding: the rolling unit 14 continuously rotates around the outer wall of the diamond saw blade, and continuously polishes the side wall and the cutting edge area of the diamond saw blade until the surface and the cutting edge area of the diamond saw blade are bright and flat;
s4, surface detection: manually detecting whether the surface and the cutting edge area of the diamond saw blade are bright and flat, and whether blunt ports or defects exist or not and recording numerical values; conveying the qualified diamond saw blade to a specified storage place for stacking and placing for subsequent treatment;
s5, packaging protection: the storage rack is made of wood or carbon steel with painted surface and is separated from other metal material such as carbon steel by a rubber pad. The storage position is convenient to take when the diamond saw blade is stored, the diamond saw blade is relatively isolated from other material storage areas, protective measures are provided to avoid the pollution of dust, oil stain and rust to the diamond saw blade, and anti-rust protective measures are well taken;
an actuating mechanism 1 is arranged above the supporting mechanism 3, the conveying mechanism 2 is arranged on the supporting mechanism 3, and the conveying mechanism 2 is positioned below the actuating mechanism 1;
the executing mechanism 1 comprises a motor frame 10, a stepping motor 11, a centrifugal turntable 12, chuck units 13 and rolling units 14, wherein the motor frame 10 is installed on the supporting mechanism 3, the stepping motor 11 is installed on the motor frame 10 through a motor base, an output shaft of the stepping motor 11 is connected with the centrifugal turntable 12 through a flange, the centrifugal turntable 12 is installed on the chuck units 13, the chuck units 13 are symmetrically installed on the supporting mechanism 3, and the rolling units 14 are uniformly arranged between the two chuck units 13; the chuck unit 13 comprises a three-jaw chuck 130, a chuck fixing frame 131, jaws 132, an execution cylinder 133, a clamping circular jaw 134, a cylinder holder 135, a sliding rod cylinder 136 and a fixed shaft 137, wherein the chuck fixing frame 131 is arranged on the supporting mechanism 3, the three-jaw chuck 130 is arranged in the chuck fixing frame 131 through the chuck holder, the jaws 132 are uniformly arranged in the three-jaw chuck 130 through disc-shaped threads, the execution cylinder 133 is arranged in the right three-jaw chuck 130 through the cylinder holder, the clamping circular jaw 134 is arranged on an output shaft of the execution cylinder 133 through a coupler, the cylinder holder 135 is arranged on the supporting mechanism 3, the sliding rod cylinder 136 is arranged on the cylinder holder 135 through the cylinder holder, the output shaft of the sliding rod cylinder 136 is connected with the fixed shaft 137 through the coupler, and the fixed shaft 137 penetrates through the inside of the left three-jaw chuck 130, the diamond saw blade fixing device is connected with the clamping circular claw 134, inner hole tensioning devices are uniformly arranged on the fixing shaft lever 137, and the inner hole tensioning devices are uniformly arranged on the fixing shaft lever 137, so that the diamond saw blades can be inserted and fixed conveniently, the simultaneous polishing operation of a plurality of groups of diamond saw blades is realized, and the production efficiency is improved; the rolling unit 14 comprises a surrounding link rod 140, rolling frames 141, rotary grindstones 142, ejector rods 143 and extension springs 144, the surrounding link rod 140 is mounted on the outer wall of the jaw 132, a plurality of groups of the rolling frames 141 are uniformly arranged on the surrounding link rod 140, the ejector rods 143 are symmetrically mounted in the rolling frames 141 through bearings, the extension springs 144 are arranged on the outer rings of the ejector rods 143, the rotary grindstones 142 are mounted on the ejector rods 143, and the rotary grindstones 142 are connected with the extension springs 144; the bottom of the rotary grinding stone 142 is provided with an arc-shaped notch, and the bottom of the rotary grinding stone 142 is provided with the arc-shaped notch, so that the rotary grinding stone 142 is prevented from interfering with the inner hole tensioner during rotary grinding, the interference between the rotary grinding stone and the inner hole tensioner is avoided through the arc-shaped notch, and the inner hole tensioner is not prevented from locking the diamond saw blade to expand outwards; the fixed shaft 137 is pushed by the sliding rod cylinder 136 to insert and fix the diamond saw blade, the clamping circular claw 134 is driven by the execution cylinder 133 to clamp the tail end of the fixed shaft 137, then the stepping motor 11 drives the three-jaw chuck 130 to synchronously rotate, and the surface and the cutting edge area of the diamond saw blade are polished to be bright and smooth by the rotary grinding stone 142.
The conveying mechanism 2 comprises a sliding roller 20, a supporting bracket 21, a movable supporting plate 22, a material bracket 23, a handle 24, a lifting plate 25, a jacking cylinder 26, a cylinder fixing seat 27, a tripod 28, a reflux groove 29 and a filter plate 29A; the supporting brackets 21 are symmetrically arranged on the supporting mechanism 3, one end shaft head of the sliding roller 20 is arranged on the supporting bracket 21 through a bearing, and the other end shaft head of the sliding roller 20 is installed on the supporting mechanism 3 through a bearing, a moving pallet 22 is arranged on the outer ring of the sliding roller 20 in a rolling manner, the two ends of the movable supporting plate 22 are connected with the supporting mechanism 3 in a sliding way, the side walls of the movable supporting plate 22 are symmetrically provided with handles 24, the material bracket 23 is uniformly arranged on the movable supporting plate 22, the material bracket 23 is uniformly provided with round openings, cleaning and inspection are facilitated, polishing residues are prevented from being stored in the material bracket 23, and therefore the position deviation of a diamond saw blade manually placed in the material bracket can influence the insertion and fixation of the later-stage actuating mechanism 1; the triangular support 28 is arranged on the supporting mechanism 3, the backflow groove 29 is arranged on the triangular support 28, the backflow groove 29 is designed to be inclined from high to low, the cooling liquid is conveniently sprayed through the output spray nozzle 37 to reduce the high temperature generated during polishing of the diamond saw blade during production operation, the sprayed cooling liquid flows back into the cooling groove 33 through the backflow groove 29, the cooling liquid can be repeatedly sprayed in a sustainable utilization mode, the cost is saved, and the economical practicability is improved; the upper end surface of the return groove 29 is mutually connected with the movable supporting plate 22, a filter plate 29A is arranged at the bottom end of the return groove 29 in a sliding fit mode, filter square holes are uniformly formed in the filter plate 29A, and the filter square holes are uniformly formed in the filter plate 29A to prevent grinding fragments falling off after the diamond saw blade is ground from flowing down into the cooling groove 33 along with the cooling liquid to cause blockage, so that the cooling liquid pump 34 cannot guide the cooling liquid, and machine faults are caused; the cylinder fixing seat 27 is arranged on the supporting mechanism 3 through a pin shaft, a jacking cylinder 26 is arranged on the cylinder fixing seat 27 through a cylinder seat, an output shaft of the jacking cylinder 26 is connected with the lifting plate 25 through a flange, and the lifting plate 25 is positioned under the movable supporting plate 22; the auxiliary of sliding roller 20 is convenient for the manual holding handle 24 to pull out the movable supporting plate 22, the diamond saw blade is sequentially placed in the material bracket 23, then the lifting plate 25 is upwards pushed through the jacking cylinder 26, the diamond saw blade is conveyed to the appointed area to be penetrated, when the polishing operation is started, the movable supporting plate 22 is used for containing the cooling liquid, and the cooling liquid flows into the cooling groove 33 through the return groove 29 for recycling.
The supporting mechanism 3 comprises a supporting base 30, a side guide plate 31, a parallel supporting plate 32, a cooling tank 33, a cooling liquid pump 34, a flow guide pipe 35, a flow pipe bracket 36, an output spray head 37, a roller 38 and a brake pad 39; the support base 30 is symmetrically provided with side guide plates 31, the outer wall of each side guide plate 31 is provided with a parallel supporting plate 32, the cooling tank 33 is arranged on the outer wall of the support base 30, the cooling tank 33 is positioned right in front of the support base 30, the coolant pump 34 is arranged on the outer wall of the cooling tank 33, an output hole of the coolant pump 34 is connected with a flow guide pipe 35, the flow pipe support 36 is uniformly arranged on the side guide plates 31, the flow pipe support 36 is mutually connected with the flow guide pipe 35, the flow guide pipe 35 is arranged on the bottom wall of the cooling tank 33, output spray heads 37 are uniformly arranged in the pipeline direction at the top end of the flow guide pipe 35, the rollers 38 are uniformly arranged at the bottom of the support base 30, and the rollers 38 are provided with brake pads 39; the brake pad 39 is designed to be in inner circle fit, stable production operation of the fixed machinery during working is realized by tight fit with the roller 38, batch polishing operation cannot be interfered by shaking or abnormal sound, and economical practicability is improved; the roller 38 facilitates the moving operation, is not limited to the restriction of the working place, then the cooling liquid pump 34 pumps the cooling liquid contained in the cooling tank 33, the cooling liquid is conveyed to the output nozzle 37 through the guide pipe 35, and the cooling liquid is uniformly sprayed to the polishing area through the output nozzle 37.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. A diamond saw blade fine flat grinding method uses a grinding processing device which comprises an execution mechanism (1), a conveying mechanism (2) and a supporting mechanism (3), and is characterized in that: the specific method for performing fine flat grinding treatment operation on the diamond saw blade by adopting the grinding treatment device comprises the following steps:
s1, equipment checking: before the polishing treatment device is started to treat the diamond saw blade, the operation of the equipment is checked;
s2, transportation operation: the diamond saw blade is manually placed into the material bracket (23), then conveyed to a working area to be polished through the conveying mechanism (2), and inserted and fixed through the executing mechanism (1);
s3, grinding: the rolling unit (14) continuously rotates around the outer wall of the diamond saw blade, and the side wall and the cutting edge area of the diamond saw blade are continuously polished until the surface and the cutting edge area of the diamond saw blade are bright and flat;
s4, surface detection: manually detecting whether the surface and the cutting edge area of the diamond saw blade are bright and flat, and whether blunt ports or defects exist or not and recording numerical values; conveying the qualified diamond saw blade to a specified storage place for stacking and placing for subsequent treatment;
s5, packaging protection: the storage rack is a carbon steel bracket or a carbon steel cushion painted on the surface of the storage rack, the carbon steel bracket or the carbon steel cushion is isolated from other metal materials such as carbon steel, the storage rack is convenient to take when being stored, the storage rack is relatively isolated from other material storage areas, protective measures are required to avoid the pollution of dust, oil stain and rust to the diamond saw blade, and anti-rust protective measures are taken;
an actuating mechanism (1) is arranged above the supporting mechanism (3), the conveying mechanism (2) is arranged on the supporting mechanism (3), and the conveying mechanism (2) is positioned below the actuating mechanism (1);
the actuating mechanism (1) comprises a motor frame (10), a stepping motor (11), a centrifugal rotating disc (12), a chuck unit (13) and rolling units (14), wherein the motor frame (10) is installed on the supporting mechanism (3), the stepping motor (11) is installed on the motor frame (10) through a motor base, an output shaft of the stepping motor (11) is connected with the centrifugal rotating disc (12) through a flange, the centrifugal rotating disc (12) is installed on the chuck unit (13), the chuck units (13) are symmetrically installed on the supporting mechanism (3), and the rolling units (14) are uniformly arranged between the two chuck units (13);
the chuck unit (13) comprises a three-jaw chuck (130), a chuck fixing frame (131), clamping jaws (132), an executing cylinder (133), clamping circular jaws (134), cylinder holders (135), a sliding rod cylinder (136) and a fixed shaft lever (137), wherein the chuck fixing frame (131) is installed on the supporting mechanism (3), the three-jaw chuck (130) is arranged in the chuck fixing frame (131) through a chuck seat, the clamping jaws (132) are uniformly arranged in the three-jaw chuck (130) through disc-shaped threads, the executing cylinder (133) is installed inside the right three-jaw chuck (130) through a cylinder seat, an output shaft of the executing cylinder (133) is provided with the clamping circular jaws (134) through a coupler, the cylinder holders (135) are installed on the supporting mechanism (3), the sliding rod cylinder (136) is installed on the cylinder holders (135) through a cylinder seat, an output shaft of the sliding rod cylinder (136) is connected with a fixed shaft lever (137) through a coupler, and the fixed shaft lever (137) penetrates through the inside of the left three-jaw chuck (130) and is connected with the clamping circular jaw (134);
the rolling unit (14) comprises a surrounding connecting rod (140), a rolling frame (141), a rotary grinding stone (142), a push rod (143) and a telescopic spring (144), the surrounding connecting rod (140) is installed on the outer wall of the clamping jaw (132), a plurality of groups of rolling frames (141) are uniformly arranged on the surrounding connecting rod (140), the push rod (143) is symmetrically installed in the rolling frame (141) through a bearing, the telescopic spring (144) is arranged on the outer ring of the push rod (143), the rotary grinding stone (142) is installed on the push rod (143), and the rotary grinding stone (142) is connected with the telescopic spring (144);
the conveying mechanism (2) comprises a sliding roller (20), a bearing support (21), a movable supporting plate (22), a material bracket (23), a handle (24), a lifting plate (25), a lifting cylinder (26), a cylinder fixing seat (27), a tripod (28), a reflux groove (29) and a filter plate (29A); the bearing support (21) is symmetrically installed on the supporting mechanism (3), one end shaft head of the sliding roller (20) is installed on the bearing support (21) through a bearing, the other end shaft head of the sliding roller (20) is installed on the supporting mechanism (3) through a bearing, the outer ring of the sliding roller (20) is provided with a movable supporting plate (22) in a rolling mode, two ends of the movable supporting plate (22) are connected with the supporting mechanism (3) in a sliding mode, handles (24) are symmetrically installed on the side wall of the movable supporting plate (22), the material brackets (23) are uniformly installed on the movable supporting plate (22), the triangular frame (28) is installed on the supporting mechanism (3), the triangular frame (28) is provided with a backflow groove (29), the upper end face of the backflow groove (29) is connected with the movable supporting plate (22), the bottom that is located backwash tank (29) installs filter (29A) through sliding fit, cylinder fixing base (27) install on supporting mechanism (3) through the round pin axle, be located and be provided with jacking cylinder (26) through the cylinder block on cylinder fixing base (27), the output shaft of jacking cylinder (26) passes through the flange and lifts board (25) interconnect, lift board (25) be located and remove under layer board (22).
2. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: the supporting mechanism (3) comprises a supporting base (30), a side guide plate (31), a parallel supporting plate (32), a cooling tank (33), a cooling liquid pump (34), a flow guide pipe (35), a flow pipe bracket (36), an output spray head (37), a roller (38) and a brake pad (39); support base (30) on the symmetry install side deflector (31), be provided with parallel layer board (32) on the outer wall of side deflector (31), cooling bath (33) install on the outer wall of supporting base (30), and cooling bath (33) are located the dead ahead of supporting base (30), coolant pump (34) install on the outer wall of cooling bath (33), honeycomb duct (35) is being connected to the delivery outlet of coolant pump (34), flow tube support (36) even installation on side deflector (31), and flow tube support (36) and honeycomb duct (35) interconnect, honeycomb duct (35) install on the diapire of cooling bath (33), be located the top pipeline direction of honeycomb duct (35) and evenly install output shower nozzle (37), gyro wheel (38) even installation in the bottom of supporting base (30), a brake block (39) is arranged on the roller (38).
3. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: inner hole tensioners are uniformly arranged on the fixed shaft lever (137).
4. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: the bottom of the rotary grinding stone (142) is provided with an arc-shaped notch.
5. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: the material bracket (23) is uniformly provided with round open pores.
6. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: the reflux groove (29) is designed to incline from high to low.
7. The fine flat grinding method of diamond saw blade as claimed in claim 1, characterized in that: the filter plate (29A) is uniformly provided with square filter holes.
8. The fine flat grinding method of diamond saw blade as claimed in claim 2, characterized in that: the brake pad (39) is designed by inner circle fitting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010035823.3A CN111136336B (en) | 2020-01-14 | 2020-01-14 | Fine flat grinding method for diamond saw blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010035823.3A CN111136336B (en) | 2020-01-14 | 2020-01-14 | Fine flat grinding method for diamond saw blade |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111136336A CN111136336A (en) | 2020-05-12 |
| CN111136336B true CN111136336B (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010035823.3A Active CN111136336B (en) | 2020-01-14 | 2020-01-14 | Fine flat grinding method for diamond saw blade |
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| CN113245624B (en) * | 2021-05-11 | 2022-05-06 | 埃赫曼精密工具(浙江)有限公司 | Surface treatment device and treatment process for diamond saw blade after welding |
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| US5351578A (en) * | 1992-11-20 | 1994-10-04 | James Emter | Resilient compressible clamping surface for circular saw blades |
| DE19920101A1 (en) * | 1999-05-03 | 2000-11-16 | Walter Ag | Saw blade grinding machine |
| DE10119084A1 (en) * | 2001-04-19 | 2002-10-31 | Walter Ag | Saw blade sharpening machine |
| CN201333570Y (en) * | 2008-12-04 | 2009-10-28 | 郑元聪 | Vertical micro-feed gear of gear grinding machine |
| DE102009037298B4 (en) * | 2009-08-14 | 2011-04-14 | Schott Solar Ag | Arrangement and method for sharpening a saw blade and use of the arrangement |
| CN202137466U (en) * | 2011-06-28 | 2012-02-08 | 张可 | Automatic saw blade sharpening machine |
| CN102717153A (en) * | 2012-07-02 | 2012-10-10 | 王宗方 | Fully automatic diamond saw blade three-side edge forming machine |
| CN204035688U (en) * | 2014-08-25 | 2014-12-24 | 缙云县先锋工具有限公司 | Efficient circular saw sharpener |
| CN205218207U (en) * | 2015-11-02 | 2016-05-11 | 天津成霸锯业有限公司 | Saw blade grinding device |
| CN105312672B (en) * | 2015-12-07 | 2017-10-10 | 日照海恩锯业有限公司 | A kind of grinding machine tool and its application method for cutting metal circular saw sawtooth |
| CN206567601U (en) * | 2017-01-20 | 2017-10-20 | 昆山迈通自动化设备有限公司 | Full-automatic diamond core drill bit blade grinding machine |
| CN208584296U (en) * | 2018-07-12 | 2019-03-08 | 江苏哈德机电科技有限公司 | Grinding device is used in a kind of processing of diamond saw blade |
| CN109434199A (en) * | 2018-12-26 | 2019-03-08 | 湖北攀峰钻石科技有限公司 | A kind of diamond saw blade sander |
| CN209614440U (en) * | 2019-01-28 | 2019-11-12 | 江西立德传动设备有限公司 | A kind of saw blade cutting seam sander |
| CN209886810U (en) * | 2019-04-08 | 2020-01-03 | 天津市远洋鑫磊锯业有限公司 | Saw bit production grinding device |
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