CN111128474B - Raw material reaction system of paint for enameled wire coating and control method thereof - Google Patents
Raw material reaction system of paint for enameled wire coating and control method thereof Download PDFInfo
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- CN111128474B CN111128474B CN201911395967.3A CN201911395967A CN111128474B CN 111128474 B CN111128474 B CN 111128474B CN 201911395967 A CN201911395967 A CN 201911395967A CN 111128474 B CN111128474 B CN 111128474B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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Abstract
The invention discloses a raw material reaction system of paint for enameled wire coating and a control method thereof. The wire enamel is reasonable in structural design, the raw material conveying module is used for controlling the crushing of the raw materials, quantitative inorganic oxide, diluent and coloring agent can be added according to the added amount of the raw materials, the inorganic oxide can be added and simultaneously ground into powder to be mixed with the raw materials so as to improve the corona resistance of the wire enamel, the diluent can be used for diluting the mixture, the coloring agent can be used for improving the gloss of the wire enamel, the wire enamel can be stirred after being primarily mixed during conveying, the heating temperature can be controlled and the temperature can be kept constant by the temperature control system, the reaction time of the mixture can be heated at constant temperature in the mixing module, and the reaction effect of the raw materials of the wire enamel is improved.
Description
Technical Field
The invention relates to a raw material reaction system, in particular to a raw material reaction system of a wire enamel and a control method thereof, belonging to the technical field of wire enamel raw material reaction system application.
Background
The wire enamel is a coating which can generate a good insulating layer between a lead wire and a lead wire in a winding, is mainly used for bare copper wires, alloy wires and outer layers of glass covered wires in various wire diameters to improve and stabilize the performance of the enameled wire, has higher mechanical strength and freon resistance refrigerant, has good compatibility with impregnating varnish, can meet the requirements of heat resistance, impact resistance, oil resistance and the like, and is prepared according to the heat-resistant temperature grade of an insulating material: y, A, E, B, F, H, V, the E, B class of enamelled wire is made of acetal, polyurethane and polyester, and the F, H class of enamelled wire is made of polyester imide, polyamide imide, polyester-amide imide, etc.
The wire enamel is a protective paint for coating the enameled wire, plays a role in protecting the enameled wire so as to improve the heat resistance, the impact resistance and the like of the enameled wire, and for the raw material reaction of the wire enamel, because the temperature control is difficult during the wire enamel reaction, the quality of the raw material reaction is easily influenced due to the temperature change, the raw material reaction is not beneficial to the conveying of raw materials and additives, and the addition is also difficult to control the amount of each additive, so the raw material reaction is not beneficial. Therefore, a raw material reaction system of a paint for enameled wire coating and a control method thereof are proposed to solve the above problems.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a raw material reaction system for an enameled wire coating varnish and a control method thereof.
The invention achieves the above-mentioned purpose through the following technical scheme, a raw material reaction system of a paint for enameled wire coating and a control method thereof, comprising a raw material conveying module, a control module, and an inorganic oxide processing module, a diluent adding module and a colorant adding module which are connected with the control module, wherein the inorganic oxide processing module, the diluent adding module and the colorant adding module are all connected with the conveying module, a mixing module, a heating module and an output module are sequentially connected, a data receiving unit, a data processing unit and a signal output unit are arranged in the control module, the inorganic oxide processing module comprises a signal receiving unit, a second driving unit, a grinding unit, a detection unit and an output control unit, the diluent adding module and the colorant adding module comprise flow control units, the mixing module comprises a fourth driving unit and a stirring unit, the heating module comprises a temperature detection unit, a temperature control unit and a timing unit.
Preferably, the raw material conveying module is internally provided with a first driving unit, a crushing unit and a weighing unit, the crushing unit consists of a crushing roller driven by a motor, and the weighing unit is electrically connected with the data receiving unit.
Preferably, the signal output unit inside the control module is in telecommunication connection with the signal receiving unit and the flow control unit, and the signal output unit inside the control module, the data processing unit and the data receiving unit are electrically connected.
Preferably, the signal receiving unit inside the inorganic oxide processing module is electrically connected to the second driving unit, the detection unit inside the inorganic oxide processing module is electrically connected to the output control unit, and the output control unit is connected to the conveying module.
Preferably, the conveying module comprises a third driving unit and an auger conveying unit, the auger conveying unit consists of an auger and a conveying pipe, and the auger conveying unit and the flow control unit are connected with the mixing module.
Preferably, the flow control units are electrically connected with the signal output unit.
Preferably, the mixing module consists of a reaction kettle, and a stirring unit is arranged in the mixing module.
Preferably, the heating module is located inside the mixing module, and the temperature detection unit and the temperature control unit inside the heating module are electrically connected with each other.
Preferably, the output module is connected with the mixing module, the output module comprises a control valve unit, and the control valve unit is electrically connected with the temperature detection unit and the timing unit respectively.
A control method of a raw material reaction system of a paint for enameled wire coating, the control method comprising the steps of:
step 1, crushing raw materials, namely conveying the raw materials through a raw material conveying module, driving a crushing unit to crush the conveyed raw materials through a first driving unit, conveying the raw materials to a weighing unit for weighing, and receiving data acquired by the weighing unit through a data receiving unit;
and 6, outputting the mixture, wherein the output of the mixture after the reaction is finished by controlling an output module by a control valve unit, and further preparing the raw material of the reacted paint for coating the enameled wire.
The invention has the beneficial effects that:
the wire enamel is reasonable in structural design, the raw material conveying module is used for controlling the crushing of the raw materials, and quantitative inorganic oxide, diluent and coloring agent can be added according to the added amount of the raw materials, the inorganic oxide can be ground into powder and mixed with the raw materials to improve the corona resistance of the wire enamel, the diluent can be used for diluting the mixture, the coloring agent can be used for improving the gloss of the wire enamel, the wire enamel can be stirred after being primarily mixed during conveying, the heating temperature can be controlled and the temperature can be kept constant by the temperature control system, the reaction time of the mixture can be heated at constant temperature in the mixing module, and the reaction effect of the raw materials of the wire enamel is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic diagram of an energy consumption monitoring system according to the present invention;
FIG. 2 is a flow chart of a control method according to the present invention.
In the figure: 1. the device comprises a raw material conveying module, 2, a first driving unit, 3, a crushing unit, 4, a weighing unit, 5, a control module, 6, a data receiving unit, 7, a data processing unit, 8, a signal output unit, 9, an inorganic oxide processing module, 10, a signal receiving unit, 11, a second driving unit, 12, a grinding unit, 13, a detection unit, 14, an output control unit, 15, a conveying module, 16, a third driving unit, 17, an auger conveying unit, 18, a diluent adding module, 19, a flow control unit, 20, a colorant adding module, 21, a mixing module, 22, a fourth driving unit, 23, a stirring unit, 24, a heating module, 25, a temperature detection unit, 26, a temperature control unit, 27, a timing unit, 28, an output module, 29 and a control valve unit.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-2, a raw material reaction system of a paint for an enameled wire coating and a control method thereof includes a raw material conveying module 1, a control module 5, and an inorganic oxide processing module 9, a thinner adding module 18, and a colorant adding module 20 connected to the control module 5, wherein the inorganic oxide processing module 9, the thinner adding module 18, and the colorant adding module 20 are all connected to a conveying module 15, and the conveying module 15, a mixing module 21, a heating module 24, and an output module 28 are sequentially connected, a data receiving unit 6, a data processing unit 7, and a signal output unit 8 are disposed inside the control module 5, the inorganic oxide processing module 9 includes a signal receiving unit 10, a second driving unit 11, a grinding unit 12, a detecting unit 13, and an output control unit 14, and the thinner adding module 18 and the colorant adding module 20 include a flow control unit 19, the mixing module 21 includes a fourth driving unit 22 and a stirring unit 23, and the heating module 24 includes a temperature detecting unit 25, a temperature control unit 26, and a timing unit 27.
The raw material conveying module 1 is internally provided with a first driving unit 2, a crushing unit 3 and a weighing unit 4, wherein the crushing unit 3 is composed of a crushing roller driven by a motor, and the weighing unit 4 is electrically connected with a data receiving unit 6.
The signal output unit 8 inside the control module 5 is in telecommunication connection with the signal receiving unit 10 and the flow control unit 19, and the signal output unit 8, the data processing unit 7 and the data receiving unit 6 inside the control module 5 are electrically connected.
The signal receiving unit 10 inside the inorganic oxide processing module 9 is electrically connected to the second driving unit 11, the detecting unit 13 inside the inorganic oxide processing module 9 is electrically connected to the output control unit 14, and the output control unit 14 is connected to the conveying module 15.
The conveying module 15 comprises a third driving unit 16 and an auger conveying unit 17, the auger conveying unit 17 consists of an auger and a conveying pipe, and the auger conveying unit 17 and the flow control unit 19 are both connected with a mixing module 21.
The flow control units 19 are all electrically connected with the signal output unit 8,
the mixing module 21 consists of a reaction kettle, and a stirring unit 23 is arranged inside the mixing module 21.
The heating module 24 is located inside the mixing module 21, and the temperature detecting unit 25 and the temperature control unit 26 inside the heating module 24 are electrically connected to each other.
The output module 28 is connected to the mixing module 21, the output module 28 includes a control valve unit 29, and the control valve unit 29 is electrically connected to the temperature detecting unit 25 and the timing unit 27, respectively.
A control method of a raw material reaction system of a paint for enameled wire coating, the control method comprising the steps of:
step 1, crushing raw materials, namely conveying the raw materials through a raw material conveying module 1, driving a crushing unit 3 to crush the conveyed raw materials through a first driving unit 2, conveying the raw materials to a weighing unit 4 for weighing, and receiving data acquired by the weighing unit 4 through a data receiving unit 6;
and 6, outputting the mixture, wherein the output module 28 is controlled by the reacted mixture through the control valve unit 29 to finish outputting the mixture, and further the reacted raw material of the enamel for coating the enameled wire is prepared.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (4)
1. The utility model provides a raw materials reaction system of enameled wire coating with lacquer which characterized in that: the inorganic oxide processing module comprises a raw material conveying module (1), a control module (5), an inorganic oxide processing module (9) connected with the control module (5), a diluent adding module (18) and a colorant adding module (20), wherein the inorganic oxide processing module (9), the diluent adding module (18) and the colorant adding module (20) are all connected with the conveying module (15), a mixing module (21), a heating module (24) and an output module (28) are sequentially connected, a data receiving unit (6), a data processing unit (7) and a signal output unit (8) are arranged in the control module (5), the inorganic oxide processing module (9) comprises a signal receiving unit (10), a second driving unit (11), a grinding unit (12), a detection unit (13) and an output control unit (14), and the diluent adding module (18) and the colorant adding module (20) comprise flow control units (19) ) The mixing module (21) comprises a fourth driving unit (22) and a stirring unit (23), the heating module (24) comprises a temperature detection unit (25), a temperature control unit (26) and a timing unit (27), a first driving unit (2), a crushing unit (3) and a weighing unit (4) are arranged inside the raw material conveying module (1), the crushing unit (3) consists of a crushing roller driven by a motor, the weighing unit (4) is electrically connected with a data receiving unit (6), a signal output unit (8) inside the control module (5) is in telecommunication connection with a signal receiving unit (10) and a flow control unit (19), the signal output unit (8), a data processing unit (7) and the data receiving unit (6) inside the control module (5) are electrically connected, and the signal receiving unit (10) inside the inorganic oxide processing module (9) is electrically connected with a second driving unit (11) The utility model discloses a detection device for inorganic oxide, the inside detecting element (13) of inorganic oxide processing module (9) and output control unit (14) electric connection, and output control unit (14) are connected with transport module (15), transport module (15) include third drive unit (16) and auger delivery unit (17), auger delivery unit (17) comprises auger and conveyer pipe, and auger delivery unit (17) and flow control unit (19) all are connected with mixing module (21), flow control unit (19) all with signal output unit (8) electric connection, mixing module (21) comprises reation kettle, mixing module (21) inside is equipped with stirring unit (23).
2. The paint raw material reaction system for an enameled wire coating according to claim 1, characterized in that: the heating module (24) is positioned in the mixing module (21), and a temperature detection unit (25) and a temperature control unit (26) in the heating module (24) are electrically connected with each other.
3. The paint raw material reaction system for an enameled wire coating according to claim 1, characterized in that: the output module (28) is connected with the mixing module (21), the output module (28) comprises a control valve unit (29), and the control valve unit (29) is electrically connected with the temperature detection unit (25) and the timing unit (27) respectively.
4. A control method of a raw material reaction system of a paint for enameled wire coating is characterized in that: the control method comprises the following steps:
step 1, crushing raw materials, namely conveying the raw materials through a raw material conveying module (1), driving a crushing unit (3) to crush the conveyed raw materials through a first driving unit (2), conveying the raw materials to a weighing unit (4) for weighing, and receiving data acquired by the weighing unit (4) through a data receiving unit (6);
step 2, data processing, namely processing the data received by the control module (5) through a data processing unit (7), converting the measurement of the crushed raw materials into electric signals, and respectively sending the electric signals to an inorganic oxide processing module (9), a diluent adding module (18) and a colorant adding module (20) through a signal output unit (8);
step 3, adding additives, wherein a second driving unit (11) controls a grinding unit (12) to grind inorganic oxide particles, a detection unit (13) detects the size of the ground particles, a signal receiving unit (10) receives a signal of a signal output unit (8), a signal processed by an output control unit (14) controls the output metering of the ground inorganic oxide, and a flow control unit (19) receives data of the signal output unit (8) and controls the addition metering of a diluent and a colorant after processing;
step 4, conveying the mixture, namely conveying the added raw materials, inorganic oxide powder, diluent and colorant by a conveying module (15), controlling an auger conveying unit (17) by a third driving unit (16) to complete primary mixing and conveying the mixture to a mixing module (21);
step 5, reacting the mixture, driving a stirring unit (23) by a fourth driving unit (22) to complete further mixing of the mixture after preliminary mixing, heating the mixture by a heating module (24) when the stirring unit (23) outputs, detecting the temperature in the heating module (24) by a temperature detection unit (25), controlling the constant heating temperature by a temperature control unit (26), and controlling the heating time length when the temperature is constant by a timing unit (27);
and 6, outputting the mixture, wherein the output module (28) is controlled by the reacted mixture through the control valve unit (29) to finish the output of the mixture, and then the reacted raw material of the enamel for coating the enameled wire is prepared.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911395967.3A CN111128474B (en) | 2019-12-30 | 2019-12-30 | Raw material reaction system of paint for enameled wire coating and control method thereof |
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| CN201911395967.3A CN111128474B (en) | 2019-12-30 | 2019-12-30 | Raw material reaction system of paint for enameled wire coating and control method thereof |
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| CN111128474A CN111128474A (en) | 2020-05-08 |
| CN111128474B true CN111128474B (en) | 2021-03-02 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| SU943861A1 (en) * | 1980-11-05 | 1982-07-15 | Специальное Проектно-Конструкторское Бюро По Микропроводам Производственного Объединения "Москабель" | Insulating coating production method |
| JP2002241410A (en) * | 2001-02-20 | 2002-08-28 | Nitto Denko Corp | Process for producing polymer |
| CN202266826U (en) * | 2011-09-14 | 2012-06-06 | 北京恒通创新赛木科技股份有限公司 | Preparation device for wall material composition and manufacture device for wall materials |
| JP2014529604A (en) * | 2011-08-23 | 2014-11-13 | ベーイプシロンカー ヘミーゲゼルシャフト ミット ベシュレンクターハフトゥング | Method for continuous nucleophilic addition to activated carbon-carbon multiple bonds |
| CN105219233A (en) * | 2015-11-02 | 2016-01-06 | 苏州巨峰电气绝缘系统股份有限公司 | A kind of corona-resistant wire enamel and preparation method thereof |
| CN109991949A (en) * | 2019-04-21 | 2019-07-09 | 定远诚宇电工材料有限公司 | A kind of application that dcs is produced in enamelled wire insulated paint |
-
2019
- 2019-12-30 CN CN201911395967.3A patent/CN111128474B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU943861A1 (en) * | 1980-11-05 | 1982-07-15 | Специальное Проектно-Конструкторское Бюро По Микропроводам Производственного Объединения "Москабель" | Insulating coating production method |
| JP2002241410A (en) * | 2001-02-20 | 2002-08-28 | Nitto Denko Corp | Process for producing polymer |
| JP2014529604A (en) * | 2011-08-23 | 2014-11-13 | ベーイプシロンカー ヘミーゲゼルシャフト ミット ベシュレンクターハフトゥング | Method for continuous nucleophilic addition to activated carbon-carbon multiple bonds |
| CN202266826U (en) * | 2011-09-14 | 2012-06-06 | 北京恒通创新赛木科技股份有限公司 | Preparation device for wall material composition and manufacture device for wall materials |
| CN105219233A (en) * | 2015-11-02 | 2016-01-06 | 苏州巨峰电气绝缘系统股份有限公司 | A kind of corona-resistant wire enamel and preparation method thereof |
| CN109991949A (en) * | 2019-04-21 | 2019-07-09 | 定远诚宇电工材料有限公司 | A kind of application that dcs is produced in enamelled wire insulated paint |
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