CN111127694A - Cigarette packet on-line detection and rejection result display method - Google Patents
Cigarette packet on-line detection and rejection result display method Download PDFInfo
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- CN111127694A CN111127694A CN202010233634.7A CN202010233634A CN111127694A CN 111127694 A CN111127694 A CN 111127694A CN 202010233634 A CN202010233634 A CN 202010233634A CN 111127694 A CN111127694 A CN 111127694A
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- 238000001514 detection method Methods 0.000 title claims abstract description 95
- 238000000034 method Methods 0.000 title claims abstract description 29
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 27
- 230000002950 deficient Effects 0.000 claims abstract description 52
- 241000208125 Nicotiana Species 0.000 claims description 12
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 12
- 241000287196 Asthenes Species 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C3/00—Registering or indicating the condition or the working of machines or other apparatus, other than vehicles
- G07C3/14—Quality control systems
- G07C3/143—Finished product quality control
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/0639—Performance analysis of employees; Performance analysis of enterprise or organisation operations
- G06Q10/06395—Quality analysis or management
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention relates to a method for displaying on-line detection and rejection results of cigarette packets, which comprises the following operation steps: the method comprises the following steps: defective type classification: all the possible defective product reasons of the cigarette packet in the detection process are listed and recorded in an IPC control system; step two: numbering defective products: respectively arranging a serial number for each defective product reason, and associating the serial number with the consistent defective product reason in the IPC; step three: point location setting: all point locations on the conveyor belt are sequentially arranged, and the IPC displays the point locations consistent with the conveyor belt; step four: detecting cigarette packets; step five: the defective products are displayed according to the numbers: when a defective product is detected, the IPC directly displays the serial number of the reason of the defective product and the point position of the defective product. The invention respectively uses different numbers to represent different rejection conditions, when the equipment is rejected, an operator can intuitively see what condition causes the rejection of the inferior-quality products, the equipment is convenient to inquire and overhaul, and the instant data is provided for upstream production.
Description
Technical Field
The invention relates to a method for on-line detection and rejection result display of a cigarette packet, belonging to the technical field of control.
Background
After the cigarette packets are produced on line in a cigarette factory, whether the cigarette packets are qualified or not can be monitored on line, and when defective products are removed from monitoring equipment, the situation when the defective products are removed is displayed on an industrial personal computer IPC according to the technological process of the equipment; the traditional method is as follows: and the defective products are displayed by shifting according to the ' position ', namely only the ' 0 and the ' 1 ' change exists, so that an operator cannot intuitively know which condition causes defective product rejection, and cannot timely and efficiently provide reference values for the upstream to cause the defective products.
An Industrial Personal Computer (IPC) is a ruggedized, enhanced Personal Computer that can function as an Industrial controller and operate reliably in an Industrial environment.
Disclosure of Invention
In order to solve the technical problems, the invention provides a method for displaying the on-line detection and rejection results of cigarette packets, which comprises the following specific technical scheme:
the method for displaying the tobacco bale online detection and elimination result is based on an industrial personal computer IPC and comprises the following operation steps:
the method comprises the following steps: defective type classification: all the possible defective product reasons of the cigarette packet in the detection process are listed and recorded into an industrial personal computer IPC;
step two: numbering defective products: respectively arranging a serial number for each defective product reason, and associating the serial number with the consistent defective product reason in the IPC;
step three: point location setting: all point locations on the conveyor belt are sequentially arranged, and the IPC displays the point locations consistent with the conveyor belt;
step four: tobacco bale detection: the cigarette packet is conveyed on the conveyor belt and sequentially passes through a detection area beside the conveyor belt, the detection area is provided with a detection unit, the detection unit is connected with an industrial personal computer IPC,
step five: the defective products are displayed according to the numbers: when a defective product is detected, the IPC directly displays the serial number of the reason of the defective product and the point position of the defective product.
Further, the third step is specifically: the detection region is divided into N sites in sequence, and is described as
The initial time value of each site is zero, i.e.
。
Further, the fourth step is specifically: setting M detection points in the detection area, wherein the M detection points are expressed as
Each detection unit corresponds to M bit points in the position module one by one, and the values of the detection units are consistent; when the detection unit
When the detection result is that the product is qualified,
when the detection unit
When the detection result is that the product is not qualified,
。
further, the fifth step is specifically: in order to track defective point positions, N tracking points are arranged
Each tracking point corresponds to a site of the detection area one by one; the initial value of each tracking point value is zero, and the value of the corresponding position point changes along with the value of the tracking point;
defining the time t for adjacent cigarette packets to reach adjacent sites;
time T
Is defined as
Then there is
(ii) a Then
；
The last site of the culling module and the location module
Is correspondingly connected with, is
The value of (c) is subjected to classification statistics.
Furthermore, M detection point positions are M detection units which are sequentially arranged, or one detection unit is used for collecting cigarette packet information once and detecting M defective items.
Further, the step of collecting the cigarette packet information once is to collect an image of the cigarette packet once, and then the data processing center copies the image information by M parts and detects corresponding M different defective items simultaneously.
The invention has the beneficial effects that:
the invention adopts a 'shaping value' shifting method, the system respectively uses different numbers to represent different rejection conditions, when equipment is rejected, '0' in a graph is changed along with the rejection conditions, such as: "8" represents the rejection caused by the inward deviation of the aluminum foil, namely "0" becomes 8 "; the defective products caused by the conditions can be visually removed by operating personnel, the equipment is convenient to inquire and overhaul, and the immediate data is provided for upstream production.
Drawings
Figure 1 is a block diagram of the invention prior to its modification,
figure 2 is a schematic diagram of the structure of the present invention,
FIG. 3 is a diagram of an industrial personal computer IPC of the present invention.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
The method for displaying the tobacco bale online detection and elimination result is based on an industrial personal computer IPC and comprises the following operation steps:
the method comprises the following steps: defective type classification: all the possible defective product reasons of the cigarette packet in the detection process are listed and recorded into an industrial personal computer IPC;
step two: numbering defective products: respectively arranging a serial number for each defective product reason, and associating the serial number with the consistent defective product reason in the IPC;
step three: point location setting: all point locations on the conveyor belt are sequentially arranged, and the IPC displays the point locations consistent with the conveyor belt;
the method specifically comprises the following steps: the detection region is divided into N sites in sequence, and is described as
The initial time value of each site is zero, i.e.
。
Step four: tobacco bale detection: the cigarette packet is conveyed on the conveyor belt and sequentially passes through a detection area beside the conveyor belt, the detection area is provided with a detection unit, the detection unit is connected with an industrial personal computer IPC,
the method specifically comprises the following steps: setting M detection points in the detection area, wherein the M detection points are expressed as
Each detection unit is connected with M sites I in the position moduleA correspondence, their values correspond to a coincidence; when the detection unit
When the detection result is that the product is qualified,
when the detection unit
When the detection result is that the product is not qualified,
。
step five: the defective products are displayed according to the numbers: when a defective product is detected, the IPC directly displays the serial number of the reason of the defective product and the point position of the defective product;
the method specifically comprises the following steps: in order to track defective point positions, N tracking points are arranged
Each tracking point corresponds to a site of the detection area one by one; the initial value of each tracking point value is zero, and the value of the corresponding position point changes along with the value of the tracking point;
defining the time t for adjacent cigarette packets to reach adjacent sites;
time T
Is defined as
Then there is
(ii) a Then
；
The last site of the culling module and the location module
Is correspondingly connected with, is
The value of (c) is subjected to classification statistics.
M the detection point position is M corresponding detecting element that sets gradually, perhaps is a detecting element, gathers a tobacco bale information, carries out M defective products project detection. And acquiring the cigarette packet information once is to acquire an image of the cigarette packet once, copying the image information by the data processing center for M parts, and detecting corresponding M different defective goods items simultaneously.
Example (b):
as shown in fig. 2, the present invention includes a location module that includes 100 sites. Each of the sites corresponds to a site on the physical transport tape. The 1 st site, the 2 nd site, the 3 rd site, the 4 th site, the 5 th site, the 6 th site and the 7 th site are respectively connected with a detection module.
The detection module comprises 7 detection units, wherein the first detection unit is a filter tip detection unit, and if the filter tip detection unit fails, the filter tip detection unit is represented by a fault code 1; the second detection unit is a null packet detection unit, and if the second detection unit has a fault, the second detection unit is represented by a fault code 2; the third detection unit is a reverse branch detection unit, and if a fault occurs, the fault is represented by a fault code 3; the fourth detection unit is an aluminum paper inward deviation detection unit, and if a fault occurs, the fault is represented by a fault code 4; the fifth detection unit is an aluminum paper outward deviation detection unit, and if a fault occurs, the fault is represented by a fault code 5; the sixth detection unit is a trademark detection unit and is represented by a fault code 6 if a fault exists; the seventh detection unit is a seal detection unit, and if a fault occurs, the seventh detection unit is represented by a fault code 7. The 7 detection units are respectively connected with the 1 st site, the 2 nd site, the 3 rd site, the 4 th site, the 5 th site, the 6 th site and the 7 th site in a one-to-one correspondence manner. Their initial values are all set to zero.
The tracking cells include 100 tracking points and correspond one-to-one to 100 bit points. The values of the tracking points change, with the change in the values of the loci.
The speed of the conveyor belt is constant, and the time for conveying between adjacent sites is 2 seconds. As shown in fig. 2, 10 o' clock at 19 th 3 th 2020, the detecting unit at the third site detects the unqualified product, and the site displays the fault code 3; and the tracking module performs real-time tracking calculation, and when 10 points and 1 point are obtained on 19 days in 3 months in 2020, the 33 th site displays the fault code 3, namely the unqualified product needing to be removed is conveyed to the 33 th site.
When it reached position 100, position 100 showed code 3. The culling module then records the change in the 100 th site value, and records the number of occurrences of 1, 2, 3, 4, 5, 6, and 7.
As shown in figure 1, the 'integer value' shifting method is adopted, different numbers are respectively used for representing different rejection conditions, and when equipment is rejected, '0' in the figure is changed along with the equipment, so that an operator can visually find out defective product rejection caused by the conditions, and the equipment is convenient to inquire and overhaul.
The IPC in the industrial personal computer can select IPC of BECKHOFF CX2030, wherein BECKHOFF is a brand name, and CX2030 is a serial number.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. The method for displaying the tobacco bale on-line detection and elimination result is based on an industrial personal computer IPC and is characterized in that: the method comprises the following operation steps:
the method comprises the following steps: defective type classification: all the possible defective product reasons of the cigarette packet in the detection process are listed and recorded into an industrial personal computer IPC;
step two: numbering defective products: respectively arranging a serial number for each defective product reason, and associating the serial number with the consistent defective product reason in the IPC;
step three: point location setting: all point locations on the conveyor belt are sequentially arranged, and the IPC displays the point locations consistent with the conveyor belt;
step four: tobacco bale detection: the cigarette packet is conveyed on the conveyor belt and sequentially passes through a detection area beside the conveyor belt, the detection area is provided with a detection unit, the detection unit is connected with an industrial personal computer IPC,
step five: the defective products are displayed according to the numbers: when a defective product is detected, the IPC directly displays the serial number of the reason of the defective product and the point position of the defective product.
2. The tobacco bale online detection and rejection result display method according to claim 1, characterized in that: the third step is specifically as follows: the detection region is divided into N sites in sequence, and is described as
The initial time value of each site is zero, i.e.
。
3. The tobacco bale online detection and rejection result display method according to claim 2, characterized in that: the fourth step is specifically as follows: setting M detection points in the detection area, wherein the M detection points are expressed as
Each detection unit corresponds to M bit points in the position module one by one, and the values of the detection units are consistent; when the detection unit
When the detection result is that the product is qualified,
(ii) a When the detection unit
When the detection result is unqualified，
。
4. The tobacco bale online detection and rejection result display method according to claim 3, characterized in that: the fifth step is specifically as follows: in order to track defective point positions, N tracking points are arranged
Each tracking point corresponds to a site of the detection area one by one; the initial value of each tracking point value is zero, and the value of the corresponding position point changes along with the value of the tracking point;
defining the time t for adjacent cigarette packets to reach adjacent sites;
time T
Is defined as
Then there is
(ii) a Then
；
The last site of the culling module and the location module
Is correspondingly connected with, is
The value of (c) is subjected to classification statistics.
5. The tobacco bale online detection and rejection result display method according to claim 3, characterized in that: m detection point positions are M detection units which are sequentially arranged, or one detection unit is used for collecting cigarette packet information once and detecting M defective items.
6. The tobacco bale online detection and rejection result display method according to claim 5, characterized in that: and acquiring the cigarette packet information once is to acquire an image of the cigarette packet once, copying the image information by the data processing center for M parts, and detecting corresponding M different defective goods items simultaneously.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010233634.7A CN111127694B (en) | 2020-03-30 | 2020-03-30 | Cigarette packet on-line detection and rejection result display method |
| PCT/CN2020/099678 WO2021196436A1 (en) | 2020-03-30 | 2020-07-01 | Cigarette packet online detection and rejection result display method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010233634.7A CN111127694B (en) | 2020-03-30 | 2020-03-30 | Cigarette packet on-line detection and rejection result display method |
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| CN111127694A true CN111127694A (en) | 2020-05-08 |
| CN111127694B CN111127694B (en) | 2020-07-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021196436A1 (en) * | 2020-03-30 | 2021-10-07 | 南京大树智能科技股份有限公司 | Cigarette packet online detection and rejection result display method |
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| CN114781868A (en) * | 2022-04-22 | 2022-07-22 | 深圳市鸿云智科技有限公司 | Early warning method, device, terminal and storage medium for rejecting cigarettes based on rejection valve abnormity |
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- 2020-03-30 CN CN202010233634.7A patent/CN111127694B/en active Active
- 2020-07-01 WO PCT/CN2020/099678 patent/WO2021196436A1/en active Application Filing
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| WO2021196436A1 (en) * | 2020-03-30 | 2021-10-07 | 南京大树智能科技股份有限公司 | Cigarette packet online detection and rejection result display method |
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Denomination of invention: Display method of cigarette packet on-line detection and elimination results Effective date of registration: 20210715 Granted publication date: 20200710 Pledgee: Bank of Hangzhou Limited by Share Ltd. Nanjing branch Pledgor: NANJING DASHU INTELLIGENT SCIENCE AND TECHNOLOGY Co.,Ltd. Registration number: Y2021980006210 |
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