CN111127036A - Wine product coding five-level correlation method - Google Patents
Wine product coding five-level correlation method Download PDFInfo
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Abstract
The invention relates to a bar code association technology, and discloses a method for assigning a code to a wine product for five-level association, which establishes an accurate association relation of a cap top code, a bottle body code, a box code and a tray code, and ensures the correctness of product inquiry and tracking management. According to the scheme, the correlation of the cover top code and the bottle body code, the correlation of the bottle body code and the box code, the correlation of the box code and the correlation of the box code and the tray code are realized step by step through four stations which are independent and are contrasted and verified with each other, the accuracy of the correlation data is guaranteed, meanwhile, the correlation data are uploaded to a local server, and the correlation relations are integrated by the local server to generate the accurate correlation relation among the five codes of the cover top code, the bottle body code, the box code and the tray code, so that the accuracy of product inquiry and tracking management can be guaranteed.
Description
Technical Field
The invention relates to a bar code correlation technology, in particular to a wine product coding five-level correlation method.
Background
For wine products, the method has high requirements on the anti-counterfeiting, quality and production information tracing of the products. And the traditional means that is used for anti-fake, prevent scurrying goods, quality and production and traceing back mostly is spout seal on the external packing material and carves the digital string sign indicating number realization, mostly is used for enterprise's inside inquiry, and this brings a great deal of inconvenience for anti-fake inquiry, and the consumer can not participate in the quality of anti-fake inquiry and full supply chain to trace back with the efficient.
With the development of internet technology and the popularization of smart phones, the two-dimension code is used for scanning the code to inquire quickly and conveniently, so that the two-dimension code is used as an information carrier on wine products to be inquired, tracked, managed, traced in quality and the like, the phenomena of logistics node management, counterfeit and shoddy products, goods fleeing and the like are gradually increased, and the method plays a great role in tracing, supervising and restraining the counterfeit and shoddy products in the food safety full-flow quality.
In the links of liquor packaging and warehousing, five codes of a bottle cap code, a bottle body code, a wine box code, a box code and a tray code are usually involved, and in the face of multiple codes, how to establish accurate association relations among the five codes is a problem to be solved urgently at present so as to ensure the correctness of product inquiry and tracking management.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the method for assigning the wine product with the codes in the five-level association is provided, the accurate association relation of the five-level codes of the cover top code, the bottle body code, the box code and the tray code is established, and the correctness of product inquiry and tracking management is guaranteed.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a wine product coding five-level correlation method comprises the following steps:
a. collecting the cap top code and the body code of the wine bottle at a first station, transmitting the cap top code and the body code to software for correlation processing, uploading the successfully correlated cap top code-body code to a local server, and uploading the body code to a second station;
b. firstly, acquiring a bottle body code at a second station and transmitting the bottle body code to software, comparing and verifying the bottle body code acquired at the second station with the bottle body code uploaded at the first station by the software, putting the verified wine bottle into a wine box and covering the box cover, acquiring the box code and transmitting the box code to the software, associating the bottle body code and the box code by the software, uploading the successfully-associated bottle body code and box code to a local server, and uploading the box code to a third station;
c. acquiring box codes of the packing box and box codes of a wine box in the packing box at a third station and transmitting the box codes to software, comparing and verifying the box codes acquired at the third station with the box codes uploaded at the second station by the software, associating the box codes with the box codes of each wine box in the box by the software after the verification is passed, uploading the box codes-box codes successfully associated to a local server, and uploading the box codes to a fourth station;
d. acquiring box codes of the packing box at a fourth station and transmitting the box codes to software, comparing and verifying the box codes acquired at the fourth station with box codes uploaded at a third station by the software, acquiring a first box code and a pallet code and transmitting the first box code and the pallet code to the software when stacking is completed, associating the box code data between the currently received first box code and the last first box code with the last pallet code data by the software, and uploading the successfully associated box code-pallet code to a local server;
e. the local server integrates the received cap top code-bottle body code, bottle body code-box code, box code-box code and box code-tray code into a five-code association relationship of cap top code-bottle body code-box code-tray code.
As further optimization, in step a, the first station is provided with a cap top code collecting camera and a body code collecting camera, and when a wine bottle passes through the station, the cap top code collecting camera and the body code collecting camera respectively take a picture of the cap top code and the body code of the wine bottle at the same time.
As a further optimization, in the step a, if the association between the cap code and the body code of a certain wine bottle fails, the wine bottle is rejected.
As a further optimization, in the step b, a bottle body code collecting camera and a box code collecting camera are arranged at the second station, before the wine bottle is gripped by a hand of a boxing machine, the bottle body code is collected by the bottle body code collecting camera and sent to software, and the software compares and verifies the bottle body code collected at the second station with the bottle body code uploaded at the first station; after the verified wine bottles are put into the wine box and the box cover is covered, the box code on the box cover of the wine box is collected through the box code collecting camera, and the box code is sent to a software manager; the station difference of the bottle from the first station to the second station can be calculated through station signals given by an automatic box packing machine, and the software correlates the received bottle body code and box code data through the set station difference.
As a further optimization, in the step b, when the bottle body code collected at the second station is compared and verified with the bottle body code uploaded at the first station, if the bottle body code information is not the bottle body code sent from the first station, the wine bottle is judged to have a problem, and the wine bottle is removed after being boxed and flows out of the boxing machine;
when the software carries out correlation processing on the bottle body code and the box code, if a box with correlation failure occurs, the box is removed after flowing out of the box packing machine.
As a further optimization, in step c, the third station is provided with a box code collecting camera and a box code collecting camera, when a box passes through, the box code collecting camera photographs and collects the box codes, and the box code collecting camera photographs and collects the box codes on the wine box in the box in sequence at the position of the fixed pulse calculated by the encoder.
As a further optimization, in the step c, when the box codes collected by the third station are compared with the box codes uploaded by the second station for verification, if one or more box codes do not exist in the box code data sent by the second station, the verification fails, the box is judged to have problems, and the whole box is rejected;
and when the software associates the box codes with the box codes of all the wine boxes in the box, if association fails, performing whole box rejection processing.
As a further optimization, in the step d, a box code acquisition camera, a tray code acquisition camera and a first box code acquisition camera are arranged at the fourth station, when a box passes through the box code acquisition camera, the box camera takes a picture and sends the box code to software, the software compares and verifies the box code with box code information sent by the third station, if the box code does not exist in box code data sent by the third station, the existence of a problem in the box is judged and an alarm prompt is given, and after the data association of the corresponding stamp in the box is completed, manual replacement processing is carried out;
when stacking and stacking are completed and the pallet is discharged from the stacker crane, the pallet code acquisition camera and the first box code acquisition camera respectively acquire the pallet codes and the first box codes at the same time and send the first box codes and the pallet codes to the software, the software associates the box code data between the first box codes and the last first box codes received at the moment with the last pallet code data, the building of the association relationship of the box stacking is completed, and the box code-pallet codes are uploaded to the local server.
And as further optimization, the software is industrial personal computer VCM acquisition associated software.
The invention has the beneficial effects that:
the correlation of the cover top code and the bottle body code, the correlation of the bottle body code and the box code, the correlation of the box code and the correlation of the box code and the tray code are realized step by step through four stations which are independent and are mutually contrasted and verified, the accuracy of the correlation data is guaranteed, meanwhile, the correlation data is uploaded to a local server, and the correlation relations are integrated by the local server to generate the accurate correlation relation among the five codes of the cover top code, the bottle body code, the box code and the tray code, so that the accuracy of product inquiry and tracking management can be guaranteed.
Drawings
FIG. 1 is a flow chart of a method for assigning codes to wine products according to the present invention in five-level association;
FIG. 2 is a schematic diagram of the working principle of the station 1 (first station) in the embodiment;
FIG. 3 is a schematic view of the working principle of the station 2 (second station) in the embodiment;
FIG. 4 is a schematic diagram showing the working principle of the station 3 (third station) in the embodiment;
fig. 5 is a schematic view of the working principle of the station 4 (fourth station) in the embodiment.
Detailed Description
The invention aims to provide a wine product coding five-level association method, which establishes an accurate association relation of a cap top code, a bottle body code, a box code and a tray code, and ensures the correctness of product inquiry and tracking management. The core idea is as follows: the correlation of the cover top code and the bottle body code, the correlation of the bottle body code and the box code, the correlation of the box code and the correlation of the box code and the tray code are realized step by step through four stations which are independent and are mutually contrasted and verified, the accuracy of the correlation data is guaranteed, meanwhile, the correlation data are uploaded to a local server, and the correlation relations are integrated by the local server to generate the accurate correlation relation among the five codes of the cover top code, the bottle body code, the box code and the tray code.
In a specific implementation, as shown in fig. 1, the method for assigning five-level association to a product in the present invention includes the following steps:
1. the association of the cap top code and the bottle body code is realized:
the cap top code and the body code of the wine bottle are collected at the first station, transmitted to the industrial personal computer VCM to collect the correlation software for correlation processing, the successfully correlated cap top code-body code is uploaded to the local server, and simultaneously, the body code is uploaded to the second station.
2. The relevance of the bottle body code and the box code is realized:
the method comprises the steps that a bottle body code is collected at a second station and is transmitted to software, the software compares the bottle body code collected at the second station with a bottle body code uploaded at a first station for verification, after a verified wine bottle is put into a wine box and a box cover is covered, the box code is collected and transmitted to the software, the software carries out correlation processing on the bottle body code and the box code, the bottle body code and the box code which are successfully correlated are uploaded to a local server, and meanwhile, the box code is uploaded to a third station.
3. The association of the box code and the box code is realized:
and acquiring box codes of the packing box and box codes of a wine box in the packing box at a third station and transmitting the box codes to software, comparing and verifying the box codes acquired at the third station with the box codes uploaded at the second station by the software, associating the box codes with the box codes of all wine boxes in the box by the software after verification is passed, uploading the box codes-box codes successfully associated to a local server, and uploading the box codes to a fourth station.
4. And realizing the association of the box code and the tray code:
and acquiring box codes of the packing box at a fourth station and transmitting the box codes to software, comparing and verifying the box codes acquired at the fourth station with the box codes uploaded at the third station by the software, acquiring a first box code and a tray code and transmitting the first box code and the tray code to the software when stacking is completed, associating the box code data between the currently received first box code and the last first box code with the last tray code data by the software, and uploading the successfully associated box code-tray code to a local server.
5. The five-code association of the cap top code, the bottle body code, the box code and the tray code is realized:
the local server integrates the received cap top code-bottle body code, bottle body code-box code, box code-box code and box code-tray code into a five-code association relationship of cap top code-bottle body code-box code-tray code.
Example (b):
the embodiment will explain the specific processing means of each station and local server in detail:
as shown in fig. 2, the station 1 is provided with a cap top code collecting camera and a body code collecting camera, when a wine bottle is available, the two cameras shoot simultaneously, the shot codes are sent to the industrial personal computer VCM collecting and associating software for processing, the industrial personal computer VCM collecting and associating software decodes and associates the two codes received simultaneously so as to realize accurate association of the cap top code and the body code, then the body code information successfully associated is uploaded to the bottle box associating station 2, and if a bottle failed to associate appears, the bottle failed to associate is removed; and uploading the data to a local server after the production is finished.
As shown in fig. 3, a station 2 is provided with a bottle body code acquisition camera and a box code acquisition camera, in view of the position limitation of an on-site automatic box packing machine, the station adopts an asynchronous association scheme, when the system runs, before a bottle is grabbed by a box packing machine gripper, the bottle body code is acquired firstly, and the bottle body code is sent to an industrial personal computer VCM (voice coil motor) to be processed by association software, at the moment, the software compares the information of the bottle body code with the bottle body code information sent from the station 1 for verification, and if the bottle body code information is not the code sent from the station 1, the bottle is judged to have a problem, so that association failure is caused; when the bottle is put into a box and a cover is covered, a box code positioned at the top of the box is collected, and the box code is sent to an industrial personal computer (VCM) to collect associated software for processing; the station difference of the bottle from the bottle body code acquisition station 1 to the box code acquisition station 2 can be calculated through station signals given by an automatic box packing machine, and the on-site VCM acquisition association software associates the received bottle body code and box code data through the set station difference. And uploading the associated box code information to a box association station 3, if a box with association failure occurs, removing the box after the box flows out of the box packing machine, and uploading the data to a local server after production is finished.
As shown in fig. 4, the station 3 is provided with two box code acquisition cameras and one box code acquisition camera, when a box passes by, the box code acquisition camera can take a picture when the box is detected by an electric eye, and sends the code to an industrial personal computer (VCM) for acquiring associated software for processing; the box code acquisition cameras can shoot three times of pictures in sequence at the position of the fixed pulse calculated by the encoder, the two cameras shoot six times of pictures in a combined mode, and the six box codes are sent to the industrial personal computer VCM acquisition association software for processing, at the moment, the software can compare and verify the six box codes with the codes sent by the station 2, if one or more codes do not exist in the box code data sent by the station 2, the case is judged to have problems, and association failure is caused; and if the box data is verified to be qualified, synchronously associating the box code received at the moment with the six box codes, sending the associated box code information to a box stack association station 4, if a box with association failure occurs, rejecting the whole box, and uploading the data to a local server after production is finished.
As shown in fig. 5, the station 4 is provided with a box code collecting camera, a tray code collecting camera and a first box code collecting camera, when a box passes through the box code collecting camera, the box camera takes a picture and sends the box code to the VCM collection association software for processing, at this time, the software compares and verifies the box code with the box code information sent from the station 3, if the box code does not exist in the box code data sent from the station 3, it is determined that the box has a problem and an alarm prompt is given, and after the data association of the existing stack data in the box is completed, the box is manually replaced; when stacking and stacking are completed and the tray is discharged from the stacker crane, the tray code acquisition camera and the first box code acquisition camera take pictures simultaneously and send the first box code and the tray code to the VCM acquisition association software, the VCM acquisition association software of the industrial personal computer can associate the box code data between the first box code and the last first box code received at the moment with the data of the last tray code, the establishment of the association relationship of the box stacking is completed, and the data are uploaded to the server and the internal logistics interface in real time.
The server data management platform integrates the received cap top code-bottle body code, bottle body code-box code, box code-box code and box code-tray code into a five-code association relation of the cap top code, the bottle body code-box code and the tray code and uploads the association relation to an ESB (electronic service bank); when uploading has a problem, recording an error log returned by the ESB, and processing the data aiming at the special exception.
Claims (10)
1. A wine product coding five-level correlation method is characterized by comprising the following steps:
a. collecting the cap top code and the body code of the wine bottle at a first station, transmitting the cap top code and the body code to software for correlation processing, uploading the successfully correlated cap top code-body code to a local server, and uploading the body code to a second station;
b. firstly, acquiring a bottle body code at a second station and transmitting the bottle body code to software, comparing and verifying the bottle body code acquired at the second station with the bottle body code uploaded at the first station by the software, putting the verified wine bottle into a wine box and covering the box cover, acquiring the box code and transmitting the box code to the software, associating the bottle body code and the box code by the software, uploading the successfully-associated bottle body code and box code to a local server, and uploading the box code to a third station;
c. acquiring box codes of the packing box and box codes of a wine box in the packing box at a third station and transmitting the box codes to software, comparing and verifying the box codes acquired at the third station with the box codes uploaded at the second station by the software, associating the box codes with the box codes of each wine box in the box by the software after the verification is passed, uploading the box codes-box codes successfully associated to a local server, and uploading the box codes to a fourth station;
d. acquiring box codes of the packing box at a fourth station and transmitting the box codes to software, comparing and verifying the box codes acquired at the fourth station with box codes uploaded at a third station by the software, acquiring a first box code and a pallet code and transmitting the first box code and the pallet code to the software when stacking is completed, associating the box code data between the currently received first box code and the last first box code with the last pallet code data by the software, and uploading the successfully associated box code-pallet code to a local server;
e. the local server integrates the received cap top code-bottle body code, bottle body code-box code, box code-box code and box code-tray code into a five-code association relationship of cap top code-bottle body code-box code-tray code.
2. The wine product coding five-level correlation method of claim 1,
in the step a, a cap top code collecting camera and a bottle body code collecting camera are arranged on the first station, and when a wine bottle passes through the station, the cap top code collecting camera and the bottle body code collecting camera respectively take pictures of the cap top code and the bottle body code of the wine bottle.
3. The wine product coding five-level correlation method of claim 2,
in the step a, if the correlation between the cap code and the bottle body code of a certain wine bottle fails, the wine bottle is removed.
4. The wine product coding five-level correlation method of claim 1,
b, a bottle body code acquisition camera and a box code acquisition camera are arranged at the second station, before the wine bottle is held by a box packing machine, the bottle body code is acquired by the bottle body code acquisition camera and is sent to software, and the software compares the bottle body code acquired at the second station with the bottle body code uploaded at the first station for verification; after the verified wine bottles are put into the wine box and the box cover is covered, the box code on the box cover of the wine box is collected through the box code collecting camera, and the box code is sent to a software manager; the station difference of the bottle from the first station to the second station can be calculated through station signals given by an automatic box packing machine, and the software correlates the received bottle body code and box code data through the set station difference.
5. The wine product coding five-level correlation method of claim 4,
in the step b, when the bottle body code collected at the second station is compared with the bottle body code uploaded at the first station for verification, if the bottle body code information is not the bottle body code sent from the first station, the wine bottle is judged to have a problem, and the wine bottle is removed after being boxed and flows out of a box packing machine;
when the software carries out correlation processing on the bottle body code and the box code, if a box with correlation failure occurs, the box is removed after flowing out of the box packing machine.
6. The wine product coding five-level correlation method of claim 1,
in the step c, a box code collecting camera and a box code collecting camera are arranged at the third station, when a box passes through, the box code collecting camera shoots and collects box codes, and the box code collecting camera shoots and collects the box codes on the wine box in the box in sequence at the position of the fixed pulse calculated by the encoder.
7. The wine product coding five-level correlation method of claim 6,
in the step c, when the box codes collected by the third station are compared with the box codes uploaded by the second station for verification, if one or more box codes do not exist in the box code data sent by the second station, the verification fails, the box is judged to have problems, and the whole box is removed;
and when the software associates the box codes with the box codes of all the wine boxes in the box, if association fails, performing whole box rejection processing.
8. The wine product coding five-level correlation method of claim 1,
in the step d, a box code acquisition camera, a tray code acquisition camera and a first box code acquisition camera are arranged at the fourth station, when a box passes through the box code acquisition camera, the box camera takes a picture and sends the box code to software, and the software compares and verifies the box code acquired at the fourth station with the box code uploaded at the third station;
when stacking and stacking are completed and the pallet is discharged from the stacker crane, the pallet code acquisition camera and the first box code acquisition camera respectively acquire the pallet codes and the first box codes at the same time and send the first box codes and the pallet codes to the software, the software associates the box code data between the first box codes and the last first box codes received at the moment with the last pallet code data, the building of the association relationship of the box stacking is completed, and the box code-pallet codes are uploaded to the local server.
9. The wine product coding five-level correlation method of claim 8,
in the step d, when the software compares and verifies the box code acquired by the fourth station with the box code information sent by the third station, if the box code acquired by the fourth station does not exist in the box code data sent by the third station, the situation that the box has a problem is judged, an alarm prompt is given, and manual replacement processing is performed after the data association of the corresponding stack of the box is completed.
10. The wine product coding five-level correlation method of any one of claims 1 to 9,
the software is industrial personal computer VCM acquisition associated software.
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CN113649303A (en) * | 2021-08-04 | 2021-11-16 | 合肥友高物联网标识设备有限公司 | Method for collecting and associating bagged product bags based on boxing machine application |
CN113673843A (en) * | 2021-08-03 | 2021-11-19 | 合肥友高物联网标识设备有限公司 | Full closed-loop control method for accurately acquiring associated data |
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