CN111122776A - Gas distribution method for gas sensor test - Google Patents

Gas distribution method for gas sensor test Download PDF

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Publication number
CN111122776A
CN111122776A CN201911285639.8A CN201911285639A CN111122776A CN 111122776 A CN111122776 A CN 111122776A CN 201911285639 A CN201911285639 A CN 201911285639A CN 111122776 A CN111122776 A CN 111122776A
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CN
China
Prior art keywords
gas
gases
test
mixed
reynolds
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911285639.8A
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Chinese (zh)
Inventor
陈红林
谷文
井华
张珽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Maimaosi Sensor Technology Co ltd
Original Assignee
Suzhou Maimaosi Sensor Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Maimaosi Sensor Technology Co ltd filed Critical Suzhou Maimaosi Sensor Technology Co ltd
Priority to CN201911285639.8A priority Critical patent/CN111122776A/en
Publication of CN111122776A publication Critical patent/CN111122776A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/0004Gaseous mixtures, e.g. polluted air
    • G01N33/0009General constructional details of gas analysers, e.g. portable test equipment
    • G01N33/007Arrangements to check the analyser
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/10Mixing gases with gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/20Measuring; Control or regulation
    • B01F35/21Measuring
    • B01F35/211Measuring of the operational parameters
    • B01F35/2111Flow rate
    • G01N33/0072

Abstract

The invention discloses a gas distribution method for testing a gas sensor, and relates to the technical field of gas testing. The method aims to solve the problems that when the performance of a gas sensor on toxic and harmful gases is detected, the liquid injection method is adopted, so that the liquid taking amount is inaccurate, the test result is inaccurate, and the test cannot be performed when the concentration of part of the gases is ppb or ppt level. The technical scheme mainly comprises the following steps: s100, taking at least two gas cylinders with different gases, and controlling the output of the gases through a flowmeter; s200, introducing various different gases into a Reynolds tube to be mixed, wherein the gases are in a turbulent flow state in the tube; and S300, injecting the mixed gas in the Reynolds pipe into the test box through the flowmeter. The gas flow rate is controlled by the flowmeter, so that the gas concentration of ppb level or even ppt level can be tested, the gas is uniformly mixed when entering the test box through the Reynolds pipe, the process from liquid to gas and the difference of sampling errors of operators are avoided, and the test is more accurate and precise.

Description

Gas distribution method for gas sensor test
Technical Field
The invention relates to the technical field of gas testing, in particular to a gas distribution method for testing a gas sensor.
Background
With the social development and the continuous improvement of the requirements of people on the quality of life, the requirements on the toxic and harmful gases emitted in life are stricter. For example, acetone is widely used in the production of plastics, rubber, fiber, leather, grease, paint, etc., and has a strong stimulation effect on the respiratory tract of human body, and also has many harmful gases in life, such as ammonia gas, formaldehyde, hydrogen sulfide, etc.
When the gas sensor is used for detecting the performance of volatile toxic and harmful gas which is liquid at normal temperature in the prior production, a certain amount of liquid is taken by a micro-injector and injected onto a heating table in a box body, and the concentration of the gas to be detected in the box body is controlled by controlling the amount of the liquid.
However, sometimes the concentration is less than 10ppm, the amount of liquid taken out by the micro-syringe is too small to be taken out and diluted by adding deionized water, which causes the humidity in the box to change during the test. Some toxic and harmful gases cannot be dissolved in deionized water in a liquid state, so that ppb level cannot be tested, or too little liquid is taken out inaccurately, so that the test result is inaccurate or not strict. Meanwhile, by adopting an injection method, the liquid taking amount is different due to the visual error of naked eyes among people, so that the concentration of gas in the box body is different, and the response value of the test among different detection people under the same concentration is different.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a gas distribution method for testing a gas sensor, which controls the flow of gas through a flowmeter, can test the ppb-level gas concentration, and ensures that the gas enters a test box through a Reynolds pipe to be in a uniformly mixed gas state, thereby avoiding the process from liquid to gas and the difference of sampling errors of operators, and further ensuring more accurate and precise test.
In order to achieve the purpose, the invention provides the following technical scheme:
a gas distribution method for testing a gas sensor comprises the following steps:
s100, taking at least two gas cylinders with different gases, and controlling the output of the gases through a flowmeter;
s200, introducing various different gases into a Reynolds tube for mixing, wherein the gases are in a turbulent flow state in the tube;
and S300, injecting the mixed gas in the Reynolds pipe into the test box through the flowmeter.
Further, in step S100, the gas includes air and toxic and harmful gas.
Further, in step S200, air may be mixed with one or more toxic and harmful gases, or a plurality of toxic and harmful gases may be mixed.
Further, the toxic and harmful gases include acetone, hydrogen sulfide, ammonia gas, formaldehyde, alcohol and triethylamine.
In conclusion, the invention has the following beneficial effects:
1. the Reynolds tube is used as a gas mixing device, and because the Reynolds coefficients of different gases are similar, the gases are in a turbulent flow state in the tube according to the types and the flow rate of the gases, so that the gases are mixed more uniformly;
2. the flow meter is adopted to control the outflow of the gas, so that the low concentration test is more accurate, the errors caused by different people are avoided, and the errors of the same person in different tests are also avoided;
3. the flow of the gas is controlled by a flowmeter before entering the Reynolds tube, so that the concentration mixing ratio of two or more gases is controlled, and the two or more gases with different proportions can be tested;
4. the gas state that the entering test box was mixed evenly can save the heating process, makes the test more accurate and rigorous.
Detailed Description
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Example 1:
a gas distribution method for testing a gas sensor comprises the following steps:
s100, opening a compressed air cylinder, adjusting a pressure gauge on the air cylinder to 0.5-10Mpa, enabling air to enter a flow meter through an air outlet pipe of the air cylinder, adjusting the flow rate of the air to 0.1-300sccm, and enabling the air to enter a Reynolds pipe through an air outlet pipe of the flow meter.
S200, opening an acetone gas cylinder, adjusting a pressure gauge on the gas cylinder to 0.1-5Mpa, enabling acetone gas to enter a flowmeter through a gas cylinder gas outlet pipe, enabling the flow rate of an adjuster to be 0.01-100sccm, and enabling the acetone gas to enter a Reynolds pipe through a gas outlet pipe of the flowmeter.
S300, air and acetone gas are in a turbulent flow state in the Reynolds tube and are fully mixed, the mixed acetone gas from the Reynolds tube enters a flow meter, and the flow rate of the flow meter is adjusted to be 0.1-300 sccm; and the mixed acetone gas enters the test box through the gas outlet pipe of the flowmeter, and the time for the gas to enter the test box is adjusted to be 1-300s to control the concentration of the acetone gas entering the test box.
Wherein, the concentration of acetone at ppb or ppt level is tested, the flow rate of a flow meter of an air cylinder is adjusted to be 1-300sccm, the flow rate of a flow meter of the acetone is adjusted to be 0.01-50sccm, the ratio of the two is 3000:1, 100:1 or 50:1, and the like, and the concentration of the acetone is enabled to reach the ppb or ppt level.
S400, replacing the air cylinder of the acetone with an air cylinder of toxic and harmful gases such as ammonia gas, formaldehyde, alcohol or triethylamine and the like, and detecting the concentration of the single gas from ppm to ppt.
Example 2:
a gas distribution method for testing a gas sensor comprises the following steps:
s100, opening an acetone gas cylinder, adjusting a pressure gauge on the gas cylinder to 0.5-10Mpa, enabling the acetone to enter a flow meter through a gas outlet pipe of the gas cylinder, adjusting the flow rate of the acetone to 0.01-100sccm, and enabling the acetone to enter a Reynolds pipe through a gas outlet pipe of the flow meter.
S200, opening an ammonia gas cylinder, adjusting a pressure gauge on the gas cylinder to 0.1-5Mpa, enabling the ammonia gas to enter a flow meter through a gas cylinder gas outlet pipe, enabling the flow rate of a regulator to be 0.01-100sccm, and enabling the ammonia gas to enter a Reynolds pipe through a gas outlet pipe of the flow meter.
S300, enabling the acetone and the ammonia gas to be in a turbulent flow state in the Reynolds tube, fully mixing the acetone and the ammonia gas, enabling the mixed acetone and ammonia gas to enter a flow meter from the Reynolds tube, and adjusting the flow rate of the flow meter to be 0.1-300 sccm; and the mixed acetone and ammonia gas enter the test box through an air outlet pipe of the flowmeter, and the time for the gas to enter the test box is adjusted to be 1-300s to control the concentration of the mixed gas entering the test box.
Wherein, the acetone and the ammonia gas with different concentration ratios are tested, and the flow rate ratio of the acetone to the ammonia gas before entering the Reynolds tube is adjusted to be 200:3 or 1:200, and the like.
Testing mixed gas of ppb or ppt level, injecting air, acetone and ammonia gas into a Reynolds tube, and adjusting the flow rate ratio of the air, the acetone and the ammonia gas to 3000:1:3, 200:2:1 or 100:2:3, so that the concentration of the mixed gas reaches the ppb or ppt level.
S400, the acetone and the ammonia gas are changed into acetone and triethylamine or other toxic and harmful gases such as hydrogen sulfide, formaldehyde and alcohol, and different mixed gases are detected.

Claims (4)

1. A gas distribution method for testing a gas sensor is characterized by comprising the following steps:
s100, taking at least two gas cylinders with different gases, and controlling the output of the gases through a flowmeter;
s200, introducing various different gases into a Reynolds tube for mixing, wherein the gases are in a turbulent flow state in the tube;
and S300, injecting the mixed gas in the Reynolds pipe into the test box through the flowmeter.
2. The method of claim 1 for distributing a gas for a gas sensor test, comprising: in step S100, the gas includes air and toxic and harmful gas.
3. A method of distributing a gas for a gas sensor test as claimed in claim 2 wherein: in step S200, the air may be mixed with one or more toxic and harmful gases, or a plurality of toxic and harmful gases may be mixed.
4. A method of distributing a gas for a gas sensor test as claimed in claim 2 wherein: the toxic and harmful gases comprise acetone, hydrogen sulfide, ammonia gas, formaldehyde, alcohol and triethylamine.
CN201911285639.8A 2019-12-13 2019-12-13 Gas distribution method for gas sensor test Pending CN111122776A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911285639.8A CN111122776A (en) 2019-12-13 2019-12-13 Gas distribution method for gas sensor test

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911285639.8A CN111122776A (en) 2019-12-13 2019-12-13 Gas distribution method for gas sensor test

Publications (1)

Publication Number Publication Date
CN111122776A true CN111122776A (en) 2020-05-08

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Family Applications (1)

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CN201911285639.8A Pending CN111122776A (en) 2019-12-13 2019-12-13 Gas distribution method for gas sensor test

Country Status (1)

Country Link
CN (1) CN111122776A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105115696A (en) * 2015-09-06 2015-12-02 武汉工程大学 Multi-functional fluid mechanics experimental apparatus
CN205508220U (en) * 2015-12-29 2016-08-24 山东科技大学 Novel reynolds experiment platform

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105115696A (en) * 2015-09-06 2015-12-02 武汉工程大学 Multi-functional fluid mechanics experimental apparatus
CN205508220U (en) * 2015-12-29 2016-08-24 山东科技大学 Novel reynolds experiment platform

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
于涤尘 等: "《超变函数论基础》", 30 June 2017 *
马宏伟等: "高精度气敏特性动态测试装置的设计与实现", 《自动化仪表》 *

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Inventor after: Chen Honglin

Inventor after: Gu Wen

Inventor after: Jing Hua

Inventor before: Chen Honglin

Inventor before: Gu Wen

Inventor before: Jing Hua

Inventor before: Zhang Ting

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Application publication date: 20200508

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