Isolating membrane puncture detection device
Technical Field
The invention relates to the field of lithium batteries, in particular to a device for detecting puncture of an isolating membrane.
Background
Currently, lithium battery enterprises worldwide are mainly concentrated in korea, china and japan. Japan monopolized the global battery industry for the interior of the vehicle before the 21 st century, and its main product was a secondary lithium battery. Later, a certain market is gradually occupied in the world with research and development of lithium battery production technology in korea and china. The foreign famous manufacturers of lithium batteries include Sanyo, Boshi, Samsung, Song, Sony, Toshiba, Ford, general, Benz, etc. These manufacturers typically have a complete lithium battery production line that includes lithium battery winding equipment and tab welding equipment, which are typically provided by specialized equipment manufacturers. According to investigation statistics, the scale of the lithium battery cell equipment in 2016 is 75 hundred million yuan, and the comparable increase exceeds 100%. The domestic equipment accounts for 55 billion yuan, and the domestic proportion is expected to be improved in the future. The capacity and performance of the conventional power battery can not meet the newly increased requirements of a terminal electric vehicle and an energy storage market, and the lithium battery equipment is increased at a high speed for 3-5 years in the future. The power battery is influenced by large-scale expansion of the power battery, the capacity of the single power battery is large, and the production efficiency and the performance of the lamination process are excellent. Many domestic leading cell manufacturers have production expansion plans for square aluminum shell batteries, and the demand for lamination process equipment is increased over 2016. In the lithium battery lamination machine equipment industry in China, the situation of cutting data in the past green forest and sanden is changed to the situation of cutting data in the present. Because the power battery has higher performance requirement and strict requirements on equipment stability, fineness, high speed and the like, high-performance equipment is preferentially considered in purchasing of enterprises, so that the market of acceleration equipment is centralized to a full-strength equipment enterprise, the competition of the low-end market equipment enterprise is increased, and small enterprises force the price reduction to take a path of thin profit and more sales for survival. The power lithium battery mainly comprises four parts, namely an isolating membrane, a cathode, an anode and electrolyte, and is mainly divided into three parts according to a forming process: sliced lithium batteries, laminated lithium batteries, and wound lithium batteries. In the sliced lithium battery, the isolation film is very soft, so that the alignment degree of the isolation film is difficult to ensure in the processing process, and the quality of the battery is reduced, so that the scheme is rarely used in the industry. The laminated lithium battery is structurally simpler in processing technology than a lithium battery processed by a slicing technology, because the isolation film is continuous in the whole lithium battery and the performance of the isolation film is almost the same as that of the sliced lithium battery, and the laminated lithium battery is commonly used in the industry to replace the sliced lithium battery. The square winding lithium battery has only one cathode pole piece and one anode pole piece in the whole battery, and the processing technology is simpler, so the winding lithium battery is widely applied at present.
The square winding lithium battery is almost used before the laminated lithium battery does not appear, but along with continuous research in the industry, along with the gradual increase of the energy density requirement of the battery, a battery core enterprise tends to make the battery larger and larger, and the single battery core has the main problems of safety, production efficiency, control of winding or overlapping of a pole piece and a diaphragm, production line collective efficiency and the like. The excellent performance of the laminated lithium battery is slowly presented, the popularization of the laminated lithium battery is a great trend in the future, the problem of the processing efficiency of the laminated lithium battery is a necessary way for popularizing the laminated lithium battery, and the laminating process can still be a mainstream trend along with the continuous innovation and progress of domestic laminated equipment enterprises and the transverse extension of large lithium battery equipment enterprises. GGII data of a high-industrial lithium battery research institute show that the soft-package battery loading capacity of China is about 3.99GWH in 1-10 months in 2019, the specified GWH is reduced by 10% on a same scale, and only accounts for 8.6% of the total loading capacity and accounts for 13.4% of the total loading capacity in the last year. The square battery has the machine loading of about 39.12GWH, is increased by 49 percent in the same ratio and accounts for 84.35 percent of the total machine loading.
The lamination process is a key process in the manufacturing process of the soft package battery, and the procedures of tab cutting, pole piece film covering, barrier film piercing detection and barrier film cutting are required to be carried out before lamination, so that the sheet-shaped film-covered pole piece is finally formed. The following technical difficulties need to be solved in the automatic design process of the barrier film piercing detection and barrier film cutting process: after the isolating film covers the surface of the pole piece, whether the isolating film is pierced or not in the transmission processing process needs to be detected, so that an isolating film piercing detection device needs to be designed for automatically detecting the piercing of the isolating film.
Disclosure of Invention
The invention aims to solve the technical problem of providing an isolating membrane puncture detection device which realizes the automatic detection of the puncture of a pole piece isolating membrane aiming at the defects of the prior art.
The technical scheme adopted by the invention is as follows: an isolation film puncture detection device comprises a detection linear assembly, a detection base, a cam driving assembly, a detection support, a detection carrier and a detection pressure base, wherein the detection linear assembly is arranged on a support; the detection base is horizontally connected to the output end of the detection linear assembly and is driven by the detection linear assembly to move linearly; the cam driving assembly is arranged on the detection base; the detection supports are arranged above the detection base in parallel at intervals, and the cam driving assembly drives the detection supports to move up and down; the detection carrier is horizontally arranged on the detection support, the detection carrier comprises a horizontally arranged plane connecting part and an end connecting part arranged at one end of the plane connecting part, the film-coated pole piece is placed on the detection carrier, the film-coated part of the film-coated pole piece is attached to the horizontal connecting part, and the tab of the film-coated pole piece is attached to the end connecting part; the detection pressure base is horizontally arranged above the detection support at intervals, a silica gel pressure plate is arranged at the bottom of the detection pressure base corresponding to the detection carrying platform, the bottom of the silica gel pressure plate is a horizontal plane, and when the detection support drives the detection carrying platform to ascend, the silica gel pressure plate presses the film coating portion and the lug on the horizontal connecting portion and the end connecting portion.
Preferably, the linear detection assembly comprises a linear detection module; the detection base is horizontally arranged on the output end of the detection linear module; the detection linear module drives the detection base to move linearly so as to adjust the detection position.
Preferably, the detection base is vertically provided with at least two guide rods, and the upper ends of the guide rods are horizontally provided with a detection top plate.
Preferably, at least two detection pressure springs are vertically arranged on the detection top plate; the detection pressure spring vertically extends to the lower part of the detection top plate; the detection support and the detection pressure seat freely slide along the direction of the guide rod and are guided and limited by the guide rod.
Preferably, the cam driving assembly comprises a cam motor, a cam and a detection driving wheel, wherein the cam motor is arranged on the detection base, and the output end of the cam motor is horizontally arranged; the cam is arranged on the output end of the cam motor; the cam motor drives the cam to rotate.
Preferably, the detection driving wheel is rotatably arranged on the transmission seat at the bottom of the detection support, and corresponds to the cam vertically, and when the cam rotates, the detection driving wheel is upwards pushed, and the detection driving wheel drives the detection support to move up and down.
The invention has the beneficial effects that:
aiming at the defects and shortcomings in the prior art, the invention designs a linear isolating membrane puncture detection device with the functions of isolating membrane puncture detection, auxiliary traction and transmission of a membrane-covered pole piece, high-speed automatic cutting and cutting transmission of the membrane-covered pole piece and material distribution and tensioning of the membrane-covered pole piece. Specifically, the method comprises the following steps: the detection base integrally drives the detection support and the detection pressure seat to move linearly, so that the distance is adjusted; the detection support and the detection pressure base are slidably sleeved on a guide rod vertically arranged on the detection base along the vertical direction, the detection carrier is horizontally arranged at the upper part of the detection support, the film-coated pole piece with detection is placed on the detection carrier, the horizontal connecting part of the detection support supports the film-coated part of the film-coated pole piece, and the end connecting part supports the pole lug of the film-coated pole piece and is electrically communicated with the pole lug. The lower part of the detection pressing seat is horizontally provided with a silica gel pressing plate, when the cam driving assembly drives the detection support to ascend through driving the cam to rotate, the silica gel pressing plate of the detection pressing seat presses the film-coated pole piece on the detection carrying platform, so that the film-coated part and the pole ear are respectively tightly attached to the horizontal connecting part and the end connecting part; when the film is not pierced, the tab, the end connecting part, the horizontal connecting part and the film covering part are not conducted; when the isolating membrane at the membrane covering part is punctured, the pole piece at the puncturing part conducts the horizontal connecting part, so that the lug, the end connecting part, the horizontal connecting part and the membrane covering part form a complete electric loop, and the puncture of the membrane covering is detected. The detection pressure seat is pressed down through a detection spring vertically arranged on the detection top plate, and buffering force is provided through the detection spring.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the second embodiment of the present invention.
Fig. 3 is a third schematic perspective view of the present invention.
FIG. 4 is a fourth schematic view of the three-dimensional structure of the present invention.
Fig. 5 is a schematic perspective view of the detecting support according to the present invention.
Fig. 6 is a schematic perspective view of a second detecting support according to the present invention.
Fig. 7 is a schematic perspective view of a detecting press seat according to one embodiment of the present invention.
Fig. 8 is a schematic perspective view of a second detecting press seat according to the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
as shown in fig. 1 to 8, the technical solution adopted by the present invention is as follows: an isolation film puncture detection device comprises a detection linear assembly, a detection base 32, a cam driving assembly, a detection support 36, a detection carrier and a detection pressure base 310, wherein the detection linear assembly is arranged on the support; the detection base 32 is horizontally connected to the output end of the detection linear assembly and is driven by the detection linear assembly to move linearly; the cam driving assembly is arranged on the detection base 32; the detection support 36 is arranged above the detection base 32 in parallel at intervals, and the cam driving assembly drives the detection support 36 to move up and down; the detection carrier is horizontally arranged on the detection support 36, the detection carrier comprises a horizontal plane connecting part 37 and an end connecting part 314 arranged at one end of the plane connecting part 37, the film-coated pole piece is placed on the detection carrier, a film-coated part A of the film-coated pole piece is attached to the horizontal connecting part 37, and a tab B of the film-coated pole piece is attached to the end connecting part 314; the detection pressure base 310 is horizontally arranged above the detection support 36 at intervals, the bottom of the detection pressure base 310 is provided with a silica gel pressure plate 311 corresponding to the detection carrier, the bottom of the silica gel pressure plate 311 is a horizontal plane, and when the detection carrier is driven by the detection support 36 to ascend, the silica gel pressure plate 311 presses the film coating portion a and the tab B to the horizontal connecting portion 37 and the end connecting portion 314.
The straight line detection assembly comprises a straight line detection module 31; the detection base 32 is horizontally arranged on the output end of the detection straight line module 31; the detection straight line module 31 drives the detection base 32 to move linearly so as to adjust the detection position.
At least two guide rods 33 are vertically arranged on the detection base 32, and the upper ends of the guide rods 33 are horizontally provided with a detection top plate 312.
At least two detection pressure springs 313 are vertically arranged on the detection top plate 312; the detection pressure spring 313 vertically extends to the lower part of the detection top plate 312; the detection support 36 and the detection pressure base 310 freely slide along the direction of the guide rod 33, and are guided and limited by the guide rod 33.
The cam driving component comprises a cam motor 34, a cam 35 and a detection driving wheel 39, wherein the cam motor 34 is arranged on the detection base 32, and the output end of the cam motor is horizontally arranged; the cam 35 is provided at an output end of the cam motor 34; the cam motor 34 drives the cam 35 to rotate.
The detection driving wheel 39 is rotatably arranged on the driving seat 38 at the bottom of the detection support 36 and is arranged corresponding to the cam 35 up and down, when the cam 35 rotates, the detection driving wheel 39 is pushed upwards, and the detection driving wheel 39 drives the detection support 36 to move up and down.
Further, the invention designs a linear isolation film piercing detection device with functions of isolation film piercing detection, auxiliary traction and transmission of the film-coated pole piece, high-speed automatic cutting and cutting transmission of the film-coated pole piece and material distribution and tensioning of the film-coated pole piece. Specifically, the method comprises the following steps: the detection base integrally drives the detection support and the detection pressure seat to move linearly, so that the distance is adjusted; the detection support and the detection pressure base are slidably sleeved on a guide rod vertically arranged on the detection base along the vertical direction, the detection carrier is horizontally arranged at the upper part of the detection support, the film-coated pole piece with detection is placed on the detection carrier, the horizontal connecting part of the detection support supports the film-coated part of the film-coated pole piece, and the end connecting part supports the pole lug of the film-coated pole piece and is electrically communicated with the pole lug. The lower part of the detection pressing seat is horizontally provided with a silica gel pressing plate, when the cam driving assembly drives the detection support to ascend through driving the cam to rotate, the silica gel pressing plate of the detection pressing seat presses the film-coated pole piece on the detection carrying platform, so that the film-coated part and the pole ear are respectively tightly attached to the horizontal connecting part and the end connecting part; when the film is not pierced, the tab, the end connecting part, the horizontal connecting part and the film covering part are not conducted; when the isolating membrane at the membrane covering part is punctured, the pole piece at the puncturing part conducts the horizontal connecting part, so that the lug, the end connecting part, the horizontal connecting part and the membrane covering part form a complete electric loop, and the puncture of the membrane covering is detected. The detection pressure seat is pressed down through a detection spring vertically arranged on the detection top plate, and buffering force is provided through the detection spring.
The embodiments of the present invention are merely illustrative of specific embodiments thereof, and are not intended to limit the scope thereof. Since the present invention can be modified by a person skilled in the art, the present invention is not limited to the embodiments described above.