CN111120288B - Compressor online debugging method and tool - Google Patents
Compressor online debugging method and tool Download PDFInfo
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- CN111120288B CN111120288B CN201911256381.9A CN201911256381A CN111120288B CN 111120288 B CN111120288 B CN 111120288B CN 201911256381 A CN201911256381 A CN 201911256381A CN 111120288 B CN111120288 B CN 111120288B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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Abstract
The invention relates to an online debugging method and tool for a compressor. Can debug one of taking the same a plurality of district of prepareeing material of putting and corresponding the same type material, can be applicable to the compressor debugging in other district of prepareeing material to avoid debugging repeated operation, greatly improve debugging efficiency.
Description
Technical Field
The invention relates to the technical field of air conditioners, in particular to an online debugging method and tool for a compressor.
Background
In the process of manufacturing the air conditioner, the on-line debugging project of the compressor can be used for debugging and loading the air conditioner, and information such as position data and visual calibration data of the compressor can be determined through debugging.
Referring to fig. 1, in the prior art, a plurality of compressors are distributed to a plurality of different stock preparation areas for the operation of a robot, and the robot debugs the individual stock preparation areas one by one, and usually, each stock preparation area needs to be matched and debugged before being normally used.
A plurality of compressor supplied materials are put according to the region, however because put the region difference among the prior art, just need carry out the debugging many times to each region respectively, this causes debugging repetitive operation, debugging inefficiency scheduling problem.
Disclosure of Invention
In order to solve the above problem, according to a first aspect of the present invention, there is provided an online debugging method for a compressor, the method including:
establishing a first and a second area coordinate systems for identifying the position of each compressor in the first and the second compressor preparation areas; the first area coordinate system and the second area coordinate system are the same, and the types of the compressors with the same coordinate position in the two material preparation areas are consistent;
debugging the compressor in the first compressor material preparation area based on the first area coordinate system to obtain debugging data of the first material preparation area;
and switching to the second area coordinate system, and applying the debugging data of the first material preparation area to the compressor in the second compressor material preparation area so as to complete the debugging of the compressor in the second compressor material preparation area.
The invention can debug one of the material preparation areas which are placed in the same way and correspond to the same type of materials, and can be suitable for debugging compressors of other material preparation areas, thereby avoiding repeated debugging operation and greatly improving the debugging efficiency.
Further, the method further comprises:
providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
and the first compressor stock area is a layer of compressor stock subregion in the third compressor stock area, and the second compressor stock area is a layer of compressor stock subregion in the fourth compressor stock area.
Further, providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
the first compressor stock area is made a local area of a one-layer compressor stock sub-area in the third compressor stock area, and the second compressor stock area is made a local area of a one-layer compressor stock sub-area in the fourth compressor stock area.
Further, providing a third compressor stock area having a multi-layer compressor stock sub-area and a fourth compressor stock area having a multi-layer compressor stock sub-area;
making the first compressor stock area an adjacent N-layer compressor stock sub-area in the third compressor stock area, and making the second compressor stock area an adjacent N-layer compressor stock sub-area in the fourth compressor stock area; wherein N is an integer greater than 1.
Further, the first compressor material preparation area is provided with a multilayer compressor material preparation sub-area, the coordinate system of the first area is a three-dimensional coordinate system, the horizontal coordinate position of each compressor is determined on the basis of the transverse spacing and the longitudinal spacing between the compressors on the same layer, and the vertical coordinate position of each compressor is determined on the basis of the total layer number and the height between the layers.
Further, the compressors in the first and second compressor stock sections are of the same type.
Furthermore, two or more types of compressors are correspondingly arranged in the first compressor stock area and the second compressor stock area.
Further, the step of establishing the second area coordinate system includes: copying the first area coordinate system to the second compressor preparation area as the second area coordinate system.
In a second aspect of the present invention, an on-line debugging tool for a compressor is provided, where the tool employs the above-mentioned on-line debugging method for a compressor, and the tool includes: the robot is provided with an online debugging operation part and is used for debugging the compressors in the first and second compressor preparation areas.
Further, the tool further comprises a horizontal guiding and positioning device arranged in the material preparation areas of the first compressor and the second compressor, and the horizontal guiding and positioning device is used for guiding the compressors in the material preparation areas to be horizontally, transversely and longitudinally placed and positioned.
Therefore, the invention can debug one of the material preparation areas which adopt the same arrangement and correspond to the materials of the same type, and can be suitable for debugging compressors of other material preparation areas, thereby avoiding repeated debugging operation and greatly improving debugging efficiency.
Drawings
Fig. 1 is a schematic top view of an online debugging tool for compressors in one-by-one single region in the prior art.
Fig. 2 is a schematic top view of an on-line debugging tool of a multi-zone compressor according to the present invention.
Fig. 3 is a flowchart illustrating a corresponding on-line debugging method for a compressor according to an embodiment of the present invention.
Fig. 4 is a schematic diagram of a multi-stock area configuration according to a second embodiment of the present invention.
Fig. 5 is a schematic diagram of a multi-stock area configuration according to a third embodiment of the present invention.
Fig. 6 is a schematic diagram illustrating a configuration of a multi-stock preparation area according to a fourth embodiment of the present invention.
FIG. 7 is a schematic diagram of the horizontal coordinate position of the compressor in the area coordinate system according to the present invention.
Description of reference numerals:
1-a compressor; 2-a robot; and 3, horizontally guiding and positioning the device.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It should be noted that the terms "first," "second," "third," and the like in this application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
For the purpose of facilitating an understanding of the present application, the technical solutions provided in the present application will be described in detail below with reference to specific embodiments.
The first implementation mode comprises the following steps:
the present embodiment provides an online debugging method for a compressor, please refer to fig. 3.
Specifically, first and second regional coordinate systems are established that identify the location of each compressor within the first and second compressor preparation zones. The first area coordinate system and the second area coordinate system are the same, and the types of the compressors with the same coordinate position in the two stock preparation areas are consistent.
And debugging the compressor in the first compressor material preparation area based on the first area coordinate system to obtain debugging data of the first material preparation area.
And then, switching to a second area coordinate system, and applying the debugging data of the first material preparation area to the compressor in the second compressor material preparation area so as to finish debugging the compressor in the second compressor material preparation area.
Therefore, based on the embodiment, one of the material preparation areas which are placed in the same way and correspond to the same type of materials can be debugged, and the debugging device can be suitable for debugging compressors of other material preparation areas, so that repeated debugging operation is avoided, and debugging efficiency is greatly improved.
Preferably, the step of establishing the second area coordinate system includes: copying the first area coordinate system to the second compressor preparation area as the second area coordinate system. By the method, the forming efficiency of the second area coordinate system can be improved, and the efficiency reduction caused by repeated construction of the coordinate system is avoided.
The second embodiment:
the present embodiment provides an online debugging method for a compressor, and basically the same steps as those in the above embodiments are adopted.
With the difference that, referring to fig. 4, it is further preferred in this embodiment:
providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
let the first compressor stock area be a one-layer compressor stock sub-area in the third compressor stock area (second layer from top to bottom on the left side of fig. 4), and let the second compressor stock area be a one-layer compressor stock sub-area in the fourth compressor stock area (third layer from top to bottom on the right side of fig. 4).
Therefore, based on the implementation mode, the method and the device can be suitable for layer-to-layer debugging and application between material preparation areas with different hierarchical structures, the flexibility of debugging and adaptation is improved, the requirement on the consistency of the hierarchical structures between the material preparation areas is reduced, and the space utilization rate and the placing efficiency of the compressor are improved.
The third embodiment is as follows:
the present embodiment provides an online debugging method for a compressor, and basically the same steps as those in the above embodiments are adopted.
With the difference that, referring to fig. 5, it is further preferred in this embodiment:
providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
let the first compressor stock area be a partial area of a one-layer compressor stock sub-area in the third compressor stock area (left half of the second layer from top to bottom on the left side of FIG. 5), and let the second compressor stock area be a partial area of a one-layer compressor stock sub-area in the fourth compressor stock area (left half of the third layer from top to bottom on the right side of FIG. 5).
Therefore, the method and the device can be suitable for local debugging of layers among material preparation areas with different hierarchical structures, further increase the flexibility of debugging adaptation, and are particularly suitable for the situation of further dividing the material preparation areas in the same layer. And furthermore, the utilization rate of the placing space of the single-layer compressor is further improved, and the requirement on the structural consistency of the single-layer material preparation area is reduced.
The fourth embodiment:
the present embodiment provides an online debugging method for a compressor, and basically the same steps as those in the above embodiments are adopted.
With the difference that, referring to fig. 6, it is further preferred in this embodiment:
providing a third compressor stock area having a multi-layer compressor stock sub-area and a fourth compressor stock area having a multi-layer compressor stock sub-area;
the first compressor stock area is an adjacent N-layer compressor stock subarea in a third compressor stock area (such as a first layer and a second layer from top to bottom in the left side of the attached figure 6), and the second compressor stock area is an adjacent N-layer compressor stock subarea in a fourth compressor stock area (such as a second layer and a third layer from top to bottom in the right side of the attached figure 6); wherein N is an integer greater than 1.
Therefore, the method and the device can be suitable for multi-layer and multi-layer debugging among material preparation areas with different hierarchical structures, increase the flexibility of debugging adaptation and improve the coverage range of single debugging, thereby further reducing repeated steps and improving debugging efficiency.
For the purposes of the present invention, it is preferred, on the one hand, to have the compressors in the first and second compressor stock sections of the same type. Therefore, the division of the stock preparation area is not limited by the type of the compressor, and the efficiency of the division of the stock preparation area and the change of the range of the stock preparation area are improved.
Alternatively, it may be preferable to have two or more types of compressors in each of the first and second compressor preparation zones. Therefore, the utilization rate of the placing space in the material preparation area can be improved, and the requirement on the structural consistency of the material preparation area is reduced.
Referring also to fig. 7, a schematic diagram of the horizontal coordinate position of the compressor in the zone coordinate system of the present invention is shown. For the present invention, when the stock preparation area is a single layer, the first and second area coordinate systems can be two-dimensional coordinate systems (or horizontal coordinate systems), as shown in fig. 7. When the stock preparation area is multi-layer, the coordinate systems of the first and second areas can be three-dimensional coordinate systems (including a horizontal coordinate part and a vertical coordinate part), and the horizontal coordinate part is shown in fig. 7.
The following description is given by taking a three-dimensional coordinate system as an example:
the three-dimensional coordinate system determines the horizontal coordinate position of each compressor based on the lateral spacing and the longitudinal spacing between the compressors on the same layer (as shown in fig. 7), and determines the vertical coordinate position of each compressor based on the total layer number and the height between the layers.
Assuming that the first compressor stock section has 3 compressor stock subsections, FIG. 7 shows a horizontal arrangement of one of the tiers. It can be seen that in this layer, each compressor position has the same vertical coordinate, i.e., Z100 (mm). Assuming that the layer heights are all 150MM, the vertical coordinate of the compressor position in each layer can be determined.
Referring to fig. 7, assuming that the compressors in the layer are equally spaced in the transverse and longitudinal directions, and the transverse distance (or X distance) is 100(mm), and the longitudinal distance is 100(mm), the horizontal coordinate (X, Y) of each compressor position in the layer can be determined.
The present invention is not limited to the above-described equidistant arrangement between layers, in the lateral direction and in the longitudinal direction, and may adopt an unequal-pitch arrangement. For the case of unequal spacing, the three-dimensional coordinates of each compressor can be determined by configuring a vision system (e.g., a camera), a positioning system (e.g., a position sensor).
Referring to fig. 2, the present invention further provides an online debugging tool for a compressor, wherein the tool is applied to any one of the first to fourth embodiments, and the tool includes: the robot 2, the robot 2 has an online debugging operation part, which is used for debugging the compressor 1 in the first and second compressor material preparation areas (such as the left material preparation area and the right material preparation area in the attached figure 2).
Preferably, the tooling further comprises a horizontal guiding and positioning device 3 arranged in the material preparation areas of the first compressor and the second compressor, and the horizontal guiding and positioning device is used for guiding the horizontal transverse and longitudinal placing and positioning of the compressor 1 in the material preparation areas. Based on this horizontal direction positioner 3, can help the quick location of compressor to put, be particularly useful for horizontal and vertical equidistant quick location who arranges to improve by a wide margin and put efficiency.
Although the present invention is disclosed above, the present invention is not limited thereto. Various changes and modifications may be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (9)
1. An online debugging method for a compressor is characterized by comprising the following steps:
establishing a first and a second area coordinate systems for identifying the position of each compressor in the first and the second compressor preparation areas; the first area coordinate system and the second area coordinate system are the same, and the types of the compressors with the same coordinate position in the two material preparation areas are consistent;
debugging the compressor in the first compressor material preparation area based on the first area coordinate system to obtain debugging data of the first material preparation area;
and switching to the second area coordinate system, and applying the debugging data of the first material preparation area to the compressor in the second compressor material preparation area so as to complete the debugging of the compressor in the second compressor material preparation area.
2. The on-line debugging method for the compressor according to claim 1, further comprising:
providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
and the first compressor stock area is a layer of compressor stock subregion in the third compressor stock area, and the second compressor stock area is a layer of compressor stock subregion in the fourth compressor stock area.
3. The on-line debugging method for the compressor according to claim 1, characterized in that:
providing a third compressor stock area having at least one layer of compressor stock sub-area and a fourth compressor stock area having at least one layer of compressor stock sub-area;
the first compressor stock area is made a local area of a one-layer compressor stock sub-area in the third compressor stock area, and the second compressor stock area is made a local area of a one-layer compressor stock sub-area in the fourth compressor stock area.
4. The on-line debugging method for the compressor according to claim 1, characterized in that:
providing a third compressor stock area having a multi-layer compressor stock sub-area and a fourth compressor stock area having a multi-layer compressor stock sub-area;
making the first compressor stock area an adjacent N-layer compressor stock sub-area in the third compressor stock area, and making the second compressor stock area an adjacent N-layer compressor stock sub-area in the fourth compressor stock area; wherein N is an integer greater than 1.
5. The on-line debugging method for the compressor according to claim 1, characterized in that:
the first compressor material preparation area is provided with a multilayer compressor material preparation sub-area, the coordinate system of the first area is a three-dimensional coordinate system, the horizontal coordinate position of each compressor is determined on the basis of the transverse distance and the longitudinal distance between the compressors on the same layer, and the vertical coordinate position of each compressor is determined on the basis of the total layer number and the height between the layers.
6. The on-line debugging method of a compressor according to any one of claims 1 to 5, characterized in that: and more than two types of compressors are correspondingly arranged in the first compressor stock area and the second compressor stock area.
7. The on-line debugging method for the compressor according to any one of claims 1 to 5, wherein the step of establishing the second zone coordinate system comprises: copying the first area coordinate system to the second compressor preparation area as the second area coordinate system.
8. An online debugging tool for a compressor, which is applied to the online debugging method for the compressor according to any one of claims 1 to 7, and comprises: the robot is provided with an online debugging operation part and is used for debugging the compressors in the first and second compressor preparation areas.
9. The on-line debugging tool for the compressor as claimed in claim 8, further comprising a horizontal guiding and positioning device disposed in the material preparation areas of the first and second compressors, for guiding the horizontal transverse and longitudinal placement and positioning of the compressor in the material preparation area.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911256381.9A CN111120288B (en) | 2019-12-09 | 2019-12-09 | Compressor online debugging method and tool |
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| CN201911256381.9A CN111120288B (en) | 2019-12-09 | 2019-12-09 | Compressor online debugging method and tool |
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| CN111120288B true CN111120288B (en) | 2022-03-22 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117875A (en) * | 1997-10-14 | 1999-04-27 | Tokyo Gas Co Ltd | Device for acoustically monitoring compressor |
| CN104103541A (en) * | 2014-08-01 | 2014-10-15 | 上海华力微电子有限公司 | Selective detection method for defect |
| CN107186458A (en) * | 2017-06-30 | 2017-09-22 | 珠海格力智能装备有限公司 | Assemble mechanism and the air conditioner processing unit (plant) with it |
| CN207326454U (en) * | 2017-08-10 | 2018-05-08 | 奥克斯空调股份有限公司 | A kind of miniature workpiece clamping tool |
| CN109002597A (en) * | 2018-06-29 | 2018-12-14 | 河南聚合科技有限公司 | A kind of actual situation combination O&M artificial debugging platform based on digitlization twins' technology |
-
2019
- 2019-12-09 CN CN201911256381.9A patent/CN111120288B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11117875A (en) * | 1997-10-14 | 1999-04-27 | Tokyo Gas Co Ltd | Device for acoustically monitoring compressor |
| CN104103541A (en) * | 2014-08-01 | 2014-10-15 | 上海华力微电子有限公司 | Selective detection method for defect |
| CN107186458A (en) * | 2017-06-30 | 2017-09-22 | 珠海格力智能装备有限公司 | Assemble mechanism and the air conditioner processing unit (plant) with it |
| CN207326454U (en) * | 2017-08-10 | 2018-05-08 | 奥克斯空调股份有限公司 | A kind of miniature workpiece clamping tool |
| CN109002597A (en) * | 2018-06-29 | 2018-12-14 | 河南聚合科技有限公司 | A kind of actual situation combination O&M artificial debugging platform based on digitlization twins' technology |
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| CN111120288A (en) | 2020-05-08 |
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