CN111119704A - Thin lightweight energy-saving passive window and profile - Google Patents
Thin lightweight energy-saving passive window and profile Download PDFInfo
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- CN111119704A CN111119704A CN202010004634.XA CN202010004634A CN111119704A CN 111119704 A CN111119704 A CN 111119704A CN 202010004634 A CN202010004634 A CN 202010004634A CN 111119704 A CN111119704 A CN 111119704A
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- E—FIXED CONSTRUCTIONS
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Special Wing (AREA)
Abstract
The invention provides a thin lightweight energy-saving passive window profile, which comprises an inner layer of a basalt fiber-carbon fiber mixed fabric, a middle layer of a continuous fiber reinforced polyurethane composite material and an outer layer of a shell-like material, wherein the continuous fiber is one or two of basalt fiber and glass fiber and is arranged in a longitudinal and transverse alternate arrangement mode in a layered manner, and the shell-like inorganic material is a mixture of shell powder and silicon-aluminum alloy, is pressed into a sheet shape in a powder metallurgy mode and then is pressed into a whole with the middle layer; still provide the passive window that this section bar was made, outer layer material possesses the advantage of high strength, high tenacity and high rigidity, and middle level material plays the thermal-insulated function of heat preservation, and the inlayer provides the structure basis of high strength as the basic unit, possesses thermal-insulated ability simultaneously, and outmost fire prevention paint that sets up prevents the inside transmission of flame after the burning, and the while protection is outer, middle level structure is not burnt, adopts this kind of material, can also be with the enough thin and possess enough excellent heat preservation and sound insulation performance of passive window design.
Description
Technical Field
The invention relates to a door and window profile and a door and window, in particular to a thin light energy-saving passive window.
Background
Passive windows are windows with high thermal insulation properties used in passive buildings, the purpose of which is to prevent rapid loss of heat.
The passive window common section bar in the existing market is for forms such as wood package aluminium, aluminium package wood, polyurethane or plastic steel, though thermal insulation performance is higher than ordinary window greatly, but compare in ordinary window too thick and heavy, have high requirement to the hardware, also increased the load of building, whole cost is higher, opens and close in the daily life and operates also comparatively difficultly, and user experience is not good.
Although the glass polyurethane window is relatively low in manufacturing cost, polyurethane is a non-combustible material, a large amount of harmful gas can be generated in the combustion process, a large amount of glue is required in the application process of organic materials such as wood, a large amount of harmful gas can be generated after combustion, and the glass polyurethane window has the defects in the aspects of environmental protection, safety and the like.
In order to solve the above problems, people are always seeking an ideal technical solution.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a thin lightweight energy-saving passive window which is high in strength, light, thin, excellent in fire-resistant and heat-insulating properties, environment-friendly and pollution-free.
In order to achieve the purpose, the invention adopts the technical scheme that: a thin lightweight energy-saving passive window section comprises an inner layer of basalt fiber fabric or basalt fiber-carbon fiber mixed fabric, a middle layer of continuous fiber reinforced polyurethane composite material and an outer layer of shell-like material.
Basically, the continuous fibers are one or two of basalt fibers and glass fibers and are arranged in a layered mode according to a longitudinal and transverse alternate arrangement mode.
The shell-like inorganic material is a mixture of shell powder and silicon-aluminum alloy, and is pressed into a sheet shape in a powder metallurgy mode and then is pressed into a whole with the middle layer.
Basically, the shell-like material is a ceramic-based layered composite material with silicon-aluminum alloy as a soft phase, and is pressed with the middle layer into a whole.
The inner layer is a profile matrix which is formed by pressing and processing basalt fiber and/or carbon fiber mixed fabric into a rectangular thin-wall cavity array through an inorganic forming machine, and the inner layer and the middle layer are bonded into a whole through an inorganic adhesive.
Basically, the outer layer is externally provided with a fireproof paint surface layer.
Basically, aerogel or aerogel strips are filled and packaged in the rectangular thin-wall cavity.
Basically, the rectangular thin-wall cavity is divided into a large cavity and a small cavity surrounding the large cavity, the small cavity is filled with aerogel or aerogel strips, and the large cavity is filled with a vacuum insulation board or aerogel strips.
The thin lightweight energy-saving passive window comprises a window frame and a window sash, wherein the thin lightweight energy-saving passive window section is adopted by the section bars of the window frame and the window sash.
Basically, at least one large chamber is arranged in the profile base body along the thickness direction, a circle of small chamber is wound on the periphery of each large chamber, and the adjacent large chambers share the same small chamber; the closing surface of the window frame and the window sash is provided with at least two steps, and a plurality of groups of sealing structures are arranged on the closing surface and the steps.
The invention has outstanding substantive characteristics and obvious progress compared with the prior art, and particularly, the invention adopts basalt fiber or mixed fabric of the basalt fiber and the carbon fiber as a base material, and uses an inorganic forming machine for shaping to be used as the base material of the section material, thereby ensuring the heat preservation performance and the structural strength of the window body, and the excellent performance of the two materials directly determines the light weight and the thin performance of the section material The gas and various materials with different properties are mutually combined and applied, so that the characteristics of high strength, lightness, thinness, excellent fire resistance and heat insulation performance, environmental protection and no pollution are achieved.
The fireproof insulation board has the advantages of high strength, light weight, excellent fireproof and heat insulation performance, good sound insulation performance, environmental protection and no pollution.
Drawings
Fig. 1 is a schematic structural view of a thin, lightweight, energy-saving passive window according to the present invention.
Fig. 2 is a second schematic structural view of the thin, lightweight, energy-saving passive window of the present invention.
Fig. 3 is a third schematic structural view of the thin, lightweight, energy-saving passive window of the present invention.
Fig. 4 and 5 are partial structural schematic views of the thin, lightweight and energy-saving passive window profile of the present invention.
In the figure: 1. an outer layer; 2. a middle layer; 3. an inner layer; 4. a large chamber; 5. a small chamber; 6. a window frame; 7. a window sash; 8. an aerogel; 9. a vacuum insulation board; 10. a fireproof paint surface layer.
Detailed Description
The technical solution of the present invention is further described in detail by the following embodiments.
Example 1
As shown in fig. 4 and 5, the thin, light and energy-saving passive window profile comprises an inner layer 3 made of basalt fiber fabric or basalt fiber-carbon fiber mixed fabric, a middle layer 2 made of continuous fiber reinforced polyurethane composite material and an outer layer 1 made of shell-like material, wherein a fireproof paint surface layer 10 (not shown in fig. 1-3) is arranged outside the outer layer 1.
The manufacturing process comprises the following steps:
firstly, manufacturing a middle layer 2, arranging one or two of continuous basalt fibers or glass fibers according to a longitudinal-transverse alternate multilayer structure, and forming a middle layer structure by matching with a polyurethane material; then an outer layer 1 is manufactured, a mixture of shell powder and silicon-aluminum alloy is pressed into a sheet material in a powder metallurgy mode, then the sheet material is laminated into a whole in a middle layer, and the sheet material is bent into the external profile shape required by the sheet material; the inner layer 3 is a prefabricated layer, and is processed into a profile matrix with rectangular thin-wall cavities by an inorganic forming machine through basalt fiber fabric or basalt fiber-carbon fiber mixed fabric; finally, the inner layer is placed in the middle layer, and the section bar shells are bonded into a whole by using an inorganic adhesive.
The rectangular thin-wall cavity is divided into a large cavity 4 and a small cavity 5 surrounding the large cavity 4, aerogel 8 or aerogel strips are filled and packaged in the small cavity 5, and a vacuum insulation board 9 or aerogel 8 or aerogel strips are filled and packaged in the large cavity 4.
In other embodiments, the shell-like material is a ceramic-based layered composite material with silicon-aluminum alloy as a soft phase, and is pressed with the middle layer into a whole.
The structure principle is as follows: the structure of the inner layer 3 is processed into a thin-wall cavity structure by adopting basalt fiber fabric or basalt fiber-carbon fiber mixed fabric and assisting an inorganic forming agent, the two materials have the characteristic of high strength, and the basalt fiber has heat insulation performance, and the combination of the two materials provides strength performance for the section bar.
In the structure of the middle layer 2, the continuous fiber and the polyurethane material are used, on one hand, the polyurethane has excellent heat insulation performance, the continuous fiber provides toughness to ensure the stability of the structure of the middle layer, and the continuous fiber adopts the basalt fiber to further realize the heat insulation performance.
The structure of the outer layer 1 adopts a shell-like material, and the main reason is that the shell is an organic-inorganic composite material with excellent performance existing in nature. The structure characteristics of the material realize the combination of strength, toughness and hardness, and the performance of the material is superior to that of artificially synthesized metal, ceramic and plastic. Researches show that small-scale structural units, a stepped structure on the surface of an inorganic sheet layer and the inorganic sheet layer with a nano structure all contribute to energy dissipation, so that the shell has extremely high toughness. The toughness of the shell nacre reaches 1.244KJ/m2, which is more than 3000 times of calcium carbonate ore.
Researchers adopt a bionic design method to simulate the multi-scale brick mud structure of shells and design various inorganic composite materials and inorganic-organic composite materials with light weight, high strength and high toughness, for example, when the ceramic-based layered composite material is prepared by an ice mold method, the strength is close to aluminum alloy, and the toughness is 10 times of that of pure aluminum oxide ceramic.
The silicon-aluminum alloy is used as the soft phase, so that the strength and toughness of the material can be greatly improved, and the structural performance of the passive window is ensured.
Outermost fire-proof paint, when the conflagration breaing out, fire-proof paint can harden into the hard protective housing of one deck, avoids flame to erode to inside, and the protection is outer and middle level structure is not burnt, and then has avoided the harmful gas that produces in the combustion process, and safety ring protects pollution-free.
More importantly, the inner layer 3, the middle layer 2 and the outer layer 1 can be made into extremely thin materials due to excellent performance, so that enough performance can be ensured, the texture is light, and the aluminum-clad wood-clad aluminum-clad composite material has great advantages compared with the existing aluminum-clad wood or wood-clad aluminum structure.
Example 2
As shown in fig. 1-3, a thin, lightweight and energy-saving passive window comprises a window frame 6 and a window sash 7, wherein the window frame 6 and the window sash 7 are both made of the thin, lightweight and energy-saving passive window profile, at least one large chamber 4 is arranged in a profile base body along the thickness direction, a circle of small chamber 5 is wound around the periphery of each large chamber 4, and the adjacent large chambers 4 share the same small chamber 5; the closing surface of the window frame 6 and the window sash 7 is provided with at least two steps, and a plurality of groups of sealing structures are arranged on the closing surface and the steps.
In fig. 1, only the small chamber is filled with aerogel, in fig. 2, the large chamber is selectively filled with aerogel, and in fig. 3, the large chamber is filled with vacuum insulation board and aerogel respectively.
The passive window has the advantages of lightness, thinness, high strength, non-inflammability, good toughness, good sound insulation performance and excellent heat preservation performance.
Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present invention and not to limit the same; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a thin lightweight energy-conserving passive window section bar which characterized in that: comprises an inner layer of basalt fiber fabric or basalt fiber-carbon fiber mixed fabric, a middle layer of continuous fiber reinforced polyurethane composite material and an outer layer of shell-like material.
2. The thin, lightweight, energy-saving passive window profile according to claim 1, characterized in that: the continuous fibers are one or two of basalt fibers and glass fibers and are arranged in a layered mode according to a longitudinal and transverse alternate arrangement mode.
3. The thin, lightweight, energy-saving passive window profile according to claim 2, characterized in that: the shell-like inorganic material is a mixture of shell powder and silicon-aluminum alloy, and is pressed into a sheet shape in a powder metallurgy mode and then is pressed into a whole with the middle layer.
4. The thin, lightweight, energy-saving passive window profile according to claim 2, characterized in that: the shell-like material is a ceramic-based layered composite material with silicon-aluminum alloy as a soft phase, and is pressed with the middle layer into a whole.
5. The thin, lightweight, energy saving passive window profile of claim 3 or 4, wherein: the inner layer is a profile matrix which is formed by pressing and processing basalt fiber and/or carbon fiber mixed fabric into a rectangular thin-wall cavity array through an inorganic forming machine, and the inner layer and the middle layer are bonded into a whole through an inorganic adhesive.
6. The thin, lightweight, energy-saving passive window profile according to claim 5, wherein: and a fireproof paint surface layer is arranged outside the outer layer.
7. The thin, lightweight, energy-saving passive window profile according to claim 5, wherein: aerogel or aerogel strips are filled and packaged in the rectangular thin-wall cavity.
8. The thin, lightweight, energy-saving passive window profile according to claim 6, characterized in that: the rectangular thin-wall cavity is divided into a large cavity and a small cavity surrounding the large cavity, aerogel or aerogel strips are filled and packaged in the small cavity, and a vacuum heat-insulation board or aerogel strips are filled and packaged in the large cavity.
9. The utility model provides a passive window of slim lightweight energy-conservation, includes window frame and casement, its characterized in that: the section bars of the window frame and the window sash adopt the thin, light and energy-saving passive window section bar as defined in any one of claims 1 to 8.
10. The thin, lightweight, energy efficient passive window of claim 9, wherein: at least one large chamber is arranged in the profile base body along the thickness direction, a circle of small chamber is wound on the periphery of each large chamber, and the adjacent large chambers share the same small chamber; the closing surface of the window frame and the window sash is provided with at least two steps, and a plurality of groups of sealing structures are arranged on the closing surface and the steps.
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CN105885341A (en) * | 2016-04-22 | 2016-08-24 | 四川航天五源复合材料有限公司 | Continuous basalt fiber composite material door and window sectional material |
CN106368563A (en) * | 2016-11-17 | 2017-02-01 | 江苏二十六度节能科技有限公司 | Integral heat preservation and energy saving window frame or window sash frame |
CN206394563U (en) * | 2016-12-23 | 2017-08-11 | 郑州精益达汽车零部件有限公司 | Car door-hinge novel protective Decorative Cover |
CN109162584A (en) * | 2018-10-31 | 2019-01-08 | 浙江德毅隆科技股份有限公司 | A kind of bridge cutoff type window system |
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WO1983000355A1 (en) * | 1981-07-24 | 1983-02-03 | Maizey, Eric, Reginald | Fire-resistant door leaf |
CN201991374U (en) * | 2010-12-25 | 2011-09-28 | 欧创塑料建材(浙江)有限公司 | Combined-type energy-saving window frame or window sash frame |
CN203669620U (en) * | 2014-01-16 | 2014-06-25 | 安徽梦谷纤维材料科技有限公司 | Composite material door and window section |
CN104479240A (en) * | 2014-11-07 | 2015-04-01 | 安徽省三乐门窗幕墙工程有限公司 | Door-window plastic-steel section material added with shell powder and preparation method thereof |
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CN106368563A (en) * | 2016-11-17 | 2017-02-01 | 江苏二十六度节能科技有限公司 | Integral heat preservation and energy saving window frame or window sash frame |
CN206394563U (en) * | 2016-12-23 | 2017-08-11 | 郑州精益达汽车零部件有限公司 | Car door-hinge novel protective Decorative Cover |
CN109162584A (en) * | 2018-10-31 | 2019-01-08 | 浙江德毅隆科技股份有限公司 | A kind of bridge cutoff type window system |
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