CN111118406B - A kind of manufacturing method of high-strength bolts resistant to marine atmospheric corrosion - Google Patents
A kind of manufacturing method of high-strength bolts resistant to marine atmospheric corrosion Download PDFInfo
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- 238000005260 corrosion Methods 0.000 title claims abstract description 54
- 230000007797 corrosion Effects 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 28
- 238000005496 tempering Methods 0.000 claims description 51
- 239000010949 copper Substances 0.000 claims description 40
- 239000002245 particle Substances 0.000 claims description 40
- 238000010791 quenching Methods 0.000 claims description 33
- 230000000171 quenching effect Effects 0.000 claims description 33
- 229910052757 nitrogen Inorganic materials 0.000 claims description 32
- 238000001816 cooling Methods 0.000 claims description 31
- 238000001556 precipitation Methods 0.000 claims description 30
- 150000001247 metal acetylides Chemical class 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 16
- 229910052802 copper Inorganic materials 0.000 claims description 15
- 229910052721 tungsten Inorganic materials 0.000 claims description 15
- 239000011159 matrix material Substances 0.000 claims description 14
- 229910052719 titanium Inorganic materials 0.000 claims description 14
- 229910052720 vanadium Inorganic materials 0.000 claims description 14
- 229910052758 niobium Inorganic materials 0.000 claims description 13
- 238000004321 preservation Methods 0.000 claims description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 238000005242 forging Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000000137 annealing Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 description 24
- 239000010959 steel Substances 0.000 description 24
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 10
- 238000012360 testing method Methods 0.000 description 9
- 239000011572 manganese Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 6
- 239000000956 alloy Substances 0.000 description 5
- 229910052761 rare earth metal Inorganic materials 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 4
- 238000005275 alloying Methods 0.000 description 3
- 229910001566 austenite Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910000734 martensite Inorganic materials 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000840 electrochemical analysis Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- CADICXFYUNYKGD-UHFFFAOYSA-N sulfanylidenemanganese Chemical compound [Mn]=S CADICXFYUNYKGD-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910000870 Weathering steel Inorganic materials 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- ZOMNIUBKTOKEHS-UHFFFAOYSA-L dimercury dichloride Chemical group Cl[Hg][Hg]Cl ZOMNIUBKTOKEHS-UHFFFAOYSA-L 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 239000012085 test solution Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910006540 α-FeOOH Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
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Abstract
Description
技术领域technical field
本发明涉及一种耐海洋大气腐蚀高强度螺栓及其制造方法,属于合金材料技术领域。The invention relates to a marine atmospheric corrosion-resistant high-strength bolt and a manufacturing method thereof, belonging to the technical field of alloy materials.
背景技术Background technique
随着沿海地区的不断发展,对各类紧固件(如螺栓、螺钉、螺母等)使用的材料提出了愈来愈高的要求,如螺栓高强化,耐海洋大气腐蚀性能等。与一般的大气环境相比,海洋大气环境中的氯离子浓度较高,环境更为复杂,对我国向海洋领域的发展造成了一定的阻力,恶劣的环境因素进一步加快了金属材料的腐蚀速率。每年沿海地区的金属腐蚀都会直接或间接给国家带来严重的经济损失,而且传统42CrMo、42CrMo4螺栓钢耐海洋大气腐蚀性能差,不能满足沿海长期使用要求,因此最有效的方式便是提高金属材料的耐海洋大气的腐蚀性能。With the continuous development of coastal areas, higher and higher requirements are put forward for the materials used in various fasteners (such as bolts, screws, nuts, etc.), such as high bolt reinforcement, resistance to marine atmospheric corrosion, etc. Compared with the general atmospheric environment, the chloride ion concentration in the marine atmospheric environment is higher, and the environment is more complex, which has caused a certain resistance to the development of my country to the marine field. The harsh environmental factors further accelerate the corrosion rate of metal materials. Every year, metal corrosion in coastal areas will directly or indirectly bring serious economic losses to the country, and traditional 42CrMo and 42CrMo4 bolt steels have poor resistance to marine atmospheric corrosion and cannot meet the requirements of long-term coastal use. Therefore, the most effective way is to improve metal materials. The corrosion resistance of marine atmosphere.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是,本发明提供一种耐海洋大气腐蚀高强度螺栓及其制造方法。The technical problem to be solved by the present invention is that the present invention provides a marine atmospheric corrosion resistant high-strength bolt and a manufacturing method thereof.
为解决上述技术问题,本发明采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10~0.40;Si:0.10~0.60;Mn:0.30~1.20;P≤0.025;S≤0.01;Ni:3.0~3.5;Cu:0.20~0.70;Mo:0.10~0.65;V:≤0.10;Ti:0.02~0.10:B:0.001~0.003;Nb:0.04~0.10;Als≥0.015;N:0.009~0.018;W:0.1~0.8;Zr:0.015~0.045;Re:0.01~0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10-0.40; Si: 0.10-0.60; Mn: 0.30-1.20; P≤0.025; S≤0.01; Ni: 3.0- 3.5; Cu: 0.20~0.70; Mo: 0.10~0.65; V: ≤0.10; Ti: 0.02~0.10: B: 0.001~0.003; Nb: 0.04~0.10; Als≥0.015; N: 0.009~0.018; W: 0.1 ~0.8; Zr: 0.015~0.045; Re: 0.01~0.045, the gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
本发明的螺栓组分中加入Zr和Re两种稀土元素,可进一步提高螺栓的抗拉强度和耐蚀性。Two rare earth elements, Zr and Re, are added to the bolt component of the present invention, which can further improve the tensile strength and corrosion resistance of the bolt.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1100~1250℃下加热保温45~60min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: the bolts formed by S01 are heated and kept at 1100 to 1250 ° C for 45 to 60 minutes, and then air-cooled quickly after the end of the heat preservation, so that the fine second phase particles are fully and uniformly dispersed and precipitation distributed on the tissue matrix of the bolt;
S03,高温淬火:在析出相调整处理后采用高温淬火,在960~1000℃下加热使奥氏体化,保温45~60min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 960 ~ 1000 ℃ to austenitize, and oil quenching after holding for 45 ~ 60min;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu),在第一阶段回火结束后不经冷却,继续升温到560~610℃后,保温60~100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated. After the first-stage tempering is completed, it continues without cooling After heating to 560~610℃, keep the temperature for 60~100min, that is, the second stage of tempering, at this stage, the fine second phase special carbides formed by V, Nb, Ti, W and other elements are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述热锻成型可由球化退火冷镦成型替换。The hot forging can be replaced by spheroidizing annealing cold heading.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为1.5~4℃/s。The cooling rate of the rapid air cooling is 1.5-4°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
本发明提供一种析出相调整处理、高温淬火、两阶段回火的第一段回火处理工艺流程,经此工艺流程后回火组织中可充分弥散析出富铜相(ε-Cu)以及Ti(C、N)、V(C、N)、Nb(C、N)和W2C等细小第二相颗粒充分析出,使得螺栓在达到1040MPa强度级别时,仍具有较高的耐海洋大气腐蚀性能以及良好的塑韧性。The invention provides a first-stage tempering treatment process flow of precipitation phase adjustment treatment, high temperature quenching and two-stage tempering. After the process flow, copper-rich phase (ε-Cu) and Ti can be fully dispersed and precipitated in the tempered structure. (C, N), V(C, N), Nb(C, N) and W 2 C and other fine second phase particles are fully analyzed, so that the bolt still has high resistance to marine atmospheric corrosion when it reaches the strength level of 1040MPa performance and good plasticity.
析出相调整处理,是根据钢中V、Nb、Ti、W等合金元素的碳化物或碳、氮化合物溶解温度高的特点,在1100~1250℃下加热保温45~60min,使钢中W、V、Nb、Ti等合金元素充分溶入奥氏体中,在保温结束快速空冷至室温的过程中,细小的第二相颗粒如Ti(C、N)、V(C、N)、Nb(C、N)等充分均匀弥散析出分布在组织基体上,细小弥散分布的第二相颗粒在重新加热高温淬火保温过程中可起到钉扎晶界的作用,能有效地阻碍奥氏体晶粒的长大,同时可以改善原始带状组织及提高组织均匀性。The precipitation adjustment treatment is based on the characteristics of high dissolution temperature of carbides or carbon and nitrogen compounds of alloying elements such as V, Nb, Ti, and W in the steel. V, Nb, Ti and other alloy elements are fully dissolved in the austenite. During the process of rapid air cooling to room temperature after the heat preservation, the fine second phase particles such as Ti (C, N), V (C, N), Nb ( C, N) and so on are fully and uniformly dispersed and precipitated on the microstructure matrix, and the finely dispersed second-phase particles can play a role in pinning the grain boundaries during the reheating and high-temperature quenching and heat preservation process, and can effectively hinder the austenite grains. At the same time, it can improve the original band-like tissue and improve the uniformity of the tissue.
在析出相调整处理结束快速空冷到室温后进行高温淬火,在960~1000℃下加热奥氏体化,其目的是使钢中Ni、Mo、Cu、V、Ti、W等合金元素完全或部分溶入奥氏体中,淬火冷却后得到含上述合金含量较高的马氏体。After the precipitation adjustment treatment is completed, it is rapidly air-cooled to room temperature and then quenched at high temperature, and heated at 960 to 1000 ° C for austenitization. The purpose is to make the alloy elements such as Ni, Mo, Cu, V, Ti, W in the steel completely or partially It is dissolved into austenite, and after quenching and cooling, martensite with a high content of the above alloy is obtained.
在淬火冷却到室温后,进行两阶段回火,选择第一阶段回火温度为350~450℃,保温30~50min,其目的是在350~450℃回火加热过程中可析出富铜相(ε-Cu),同时在Cu元素沉淀析出以及Cu元素偏聚时可诱导W、V、Nb、Ti等元素碳化物的析出,在第一阶段回火结束后,不降温继续加热到560~610℃进行高温回火,保温60~100min(第二阶段回火)。在560~610℃高温回火是为了使V、Nb、Ti、W等元素形成细小的第二相特殊碳化物以起到沉淀强化作用(二次硬化),提高钢的强度。After quenching and cooling to room temperature, two-stage tempering is performed, and the first-stage tempering temperature is selected to be 350-450 °C, and the temperature is kept for 30-50 min. The purpose is to precipitate a copper-rich phase ( ε-Cu), while the precipitation of Cu element and the segregation of Cu element can induce the precipitation of W, V, Nb, Ti and other element carbides, after the first stage of tempering, continue to heat to 560 ~ 610 without cooling ℃ for high temperature tempering, and heat preservation for 60 to 100 minutes (second stage tempering). Tempering at a high temperature of 560-610 °C is to make V, Nb, Ti, W and other elements form fine second-phase special carbides to play a role in precipitation strengthening (secondary hardening) and improve the strength of the steel.
第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
W元素作为强碳化物形成元素,与碳的结合力比Mo元素强,高温淬火时溶入基体中的钨元素,在560~610℃回火时,主要析出W2C,并使得Mo元素更多的保留在基体组织中,使基体组织保持较高的耐蚀性能,同时回火形成的钨的碳化物在高温回火时不易聚集长大,其弥散分布在马氏体基体上,可与其他元素的碳化物一起提高螺栓的力学性能,引起二次硬化效果。As a strong carbide forming element, W element has stronger bonding force with carbon than Mo element. The tungsten element dissolved into the matrix during high temperature quenching mainly precipitates W 2 C when tempering at 560-610 ℃, and makes Mo element more Most of them are retained in the matrix structure, so that the matrix structure maintains high corrosion resistance. At the same time, the carbides of tungsten formed by tempering are not easy to aggregate and grow during high temperature tempering. They are dispersed on the martensite matrix and can be combined with Carbides of other elements together improve the mechanical properties of the bolt, causing a secondary hardening effect.
螺栓中加入较高的Ni元素、适量的Mo和Cu元素可在螺栓钢材表面形成钝化膜,减少电化学腐蚀,提高螺栓钢材的耐海洋大气腐蚀性能。鉴于所采用的析出相调整处理、高温淬火、两阶段回火等工艺,使得相应的合金元素充分发挥了协同作用,达到细晶强化、沉淀强化、促进钝化膜形成等效果,在两阶段回火结束后最终形成回火马氏体组织,提高了螺栓的强度、韧塑性、耐海洋大气的腐蚀性能。The addition of high Ni element, appropriate amount of Mo and Cu elements to the bolt can form a passive film on the surface of the bolt steel, reduce electrochemical corrosion, and improve the marine atmospheric corrosion resistance of the bolt steel. In view of the adopted processes such as precipitation adjustment treatment, high temperature quenching, and two-stage tempering, the corresponding alloy elements have fully exerted their synergistic effects to achieve the effects of grain refinement strengthening, precipitation strengthening, and promoting the formation of passivation films. After the fire, a tempered martensite structure is finally formed, which improves the strength, toughness and plasticity of the bolt, and the corrosion resistance of the marine atmosphere.
Cu元素加入钢中可在其表面形成二次析出产物,作为阴极使钢铁表面产生阳极纯化,Cu在耐候钢中以CuO形式在内锈层中富集,能很好的隔离腐蚀性介质,减轻Cl离子对腐蚀的促进作用,并增大钢的极化电阻,导致锈层的保护性增强,从而提高钢的海洋大气腐蚀性能,同时添加Cu和Ni合金元素可加速锈层的阴极还原,抑制阳极溶解,提高钢的耐腐蚀性能。稀土元素Re的加入可净化钢液,脱氧脱硫,使钢中的带状硫化锰夹杂物逐渐变质为球状弥散分布的稀土夹杂,细化组织,提高力学性能,稀土元素主要通过使锈层致密及增强锈层与钢基体的附着力来提高钢的耐大气腐蚀性能。Mo元素的作用:提高锈层的致密性和附着力,促进非晶态氧化膜的形成以改善锈层性质,有效抑制Cl离子的侵入,提高试验钢的耐腐蚀性能。钢中Ni的存在,能使其自腐蚀电位正移,从而增加其稳定性,促进了内锈层中颗粒尺寸小于15nm、超顺磁性的α-FeOOH相的形成,因此增加了内锈层的致密性,从而提高了抵御海洋大气腐蚀的能力。The addition of Cu element to steel can form secondary precipitation products on its surface. As a cathode, the surface of steel can be purified by anode. Cu is enriched in the inner rust layer in the form of CuO in weathering steel, which can well isolate corrosive media and reduce energy consumption. Cl ions promote corrosion and increase the polarization resistance of the steel, resulting in enhanced protection of the rust layer, thereby improving the marine atmospheric corrosion performance of the steel. At the same time, the addition of Cu and Ni alloying elements can accelerate the cathodic reduction of the rust layer and inhibit the The anode dissolves and improves the corrosion resistance of steel. The addition of rare earth element Re can purify molten steel, deoxidize and desulfurize, and gradually transform the banded manganese sulfide inclusions in the steel into spherical and dispersed rare earth inclusions, refine the structure, and improve mechanical properties. Enhance the adhesion between the rust layer and the steel substrate to improve the atmospheric corrosion resistance of the steel. The role of Mo element: improve the compactness and adhesion of the rust layer, promote the formation of an amorphous oxide film to improve the properties of the rust layer, effectively inhibit the intrusion of Cl ions, and improve the corrosion resistance of the test steel. The presence of Ni in the steel can positively shift its self-corrosion potential, thereby increasing its stability and promoting the formation of superparamagnetic α-FeOOH phase with a particle size of less than 15 nm in the inner rust layer, thus increasing the corrosion resistance of the inner rust layer. Density, thereby improving resistance to marine atmospheric corrosion.
通过本发明制造的1040MPa级别高强度螺栓的抗拉强度在1075MPa~1200MPa之间,断后伸长率≥12.5%,断面收缩率在50%~60%,-20℃冲击功大于41KV2/J,并且具有优异的耐海洋大气腐蚀作用。The tensile strength of the 1040MPa grade high-strength bolts manufactured by the invention is between 1075MPa and 1200MPa, the elongation after fracture is ≥12.5%, the section shrinkage rate is 50% to 60%, and the impact energy at -20°C is greater than 41KV 2 /J, And has excellent resistance to marine atmospheric corrosion.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清晰,以下结合实施例对本发明进行进一步详细说明。此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments. The specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
实施例1Example 1
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10;Si:0.10;Mn:0.30;P:0.025;S:0.01;Ni:3.0;Cu:0.20;Mo:0.10;V:0.10;Ti:0.02:B:0.001;Nb:0.04;Als:0.015;N:0.009;W:0.1;Zr:0.015;Re:0.01,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10; Si: 0.10; Mn: 0.30; P: 0.025; S: 0.01; Ni: 3.0; Cu: 0.20; Mo: 0.10; V: 0.10; Ti: 0.02: B: 0.001; Nb: 0.04; Als: 0.015; N: 0.009; W: 0.1; Zr: 0.015; Re: 0.01, gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1100℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: The bolts formed by S01 are heated and kept at 1100°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在960℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 960 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到570℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 570°C, hold the temperature for 100min, that is, the second stage of tempering, at this stage, the fine second-phase special carbides formed by V, Nb, Ti, W and other elements are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为2℃/s。The cooling rate of the rapid air cooling is 2°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1089MPa,断面收缩率为56.2%,-20℃冲击功大于77.8KV2/J。After the above process, the tensile strength of the bolt is 1089MPa, the area shrinkage rate is 56.2%, and the impact energy at -20°C is greater than 77.8KV 2 /J.
本实施例中Cu元素加入钢中可在其表面形成二次析出产物,作为阴极使钢材表面产生阳极纯化,Cu富集在耐候钢的内锈层中进一步降低了Cl-1对钢的腐蚀的加速作用,较低浓度的Ni可提高抗HSO3 -1的腐蚀,同时添加Cu和Ni合金元素可加速锈层的阴极还原,抑制阳极溶解,提高钢的耐腐蚀性能。稀土元素Re的加入可净化钢液,脱氧脱硫,使钢中的带状硫化锰夹杂物逐渐变质为球状弥散分布的稀土夹杂,细化组织提高力学性能,稀土元素主要通过使锈层致密及增强锈层与钢基体的附着力来提高钢的耐大气腐蚀性能。In this example, adding Cu element to the steel can form secondary precipitation products on its surface, which acts as a cathode to produce anode purification on the surface of the steel. Acceleration, lower concentration of Ni can improve the corrosion resistance of HSO 3 -1 , while adding Cu and Ni alloying elements can accelerate the cathodic reduction of the rust layer, inhibit the anodic dissolution, and improve the corrosion resistance of the steel. The addition of rare earth element Re can purify molten steel, deoxidize and desulfurize, and gradually transform the banded manganese sulfide inclusions in the steel into spherical and dispersed rare earth inclusions, refine the structure and improve mechanical properties. The adhesion between the rust layer and the steel substrate can improve the atmospheric corrosion resistance of the steel.
耐海洋大气腐蚀试验按照《人造气氛腐蚀试验盐雾试验》(GB/T 10125-2012/ISO9227:2006)进行实施操作,主要试验条件包含:均匀喷洒浓度为50g·L-1±5g·L-1的氯化钠溶液,pH值为6.5~7.2,试验箱内温度保持在35℃±2℃,盐雾在80cm2的水平面积上的平均沉降率为1.5mL·h-1±0.5mL·h-1,试验周期设为2、4、8、12、18、25天。在试验周期设为18和25天时,厚度损失控制为60~90μm。The marine atmospheric corrosion resistance test is carried out in accordance with the "Salt Spray Test of Artificial Atmosphere Corrosion Test" (GB/T 10125-2012/ISO9227:2006). The main test conditions include: uniform spray concentration of 50g·L -1 ±5g·L - 1 sodium chloride solution, the pH value is 6.5~7.2, the temperature in the test chamber is kept at 35℃±2℃, and the average sedimentation rate of the salt spray on the horizontal area of 80cm 2 is 1.5mL·h -1 ±0.5mL· h -1 , and the test period is set to 2, 4, 8, 12, 18, and 25 days. When the test period was set to 18 and 25 days, the thickness loss was controlled to be 60-90 μm.
采用电化学测试方法进行开路电位测定(自腐蚀电位):电化学试验装置采用三电极体系,工作电极(即研究电极)为待测试样,工作面积为1cm2;参比电极为饱和甘汞电极;辅助电极为铂片或铂丝网。试验溶液为浓度(3.50±0.05)%的NaCl溶液。试验温度为室温。自腐蚀电位控制为-0.605V~-0.630V。The open circuit potential (self-corrosion potential) was measured by the electrochemical test method: the electrochemical test device adopts a three-electrode system, the working electrode (ie the research electrode) is the sample to be tested, and the working area is 1 cm 2 ; the reference electrode is saturated calomel Electrode; the auxiliary electrode is platinum sheet or platinum wire mesh. The test solution was a NaCl solution with a concentration of (3.50±0.05)%. The test temperature is room temperature. The self-corrosion potential is controlled to be -0.605V to -0.630V.
实施例2Example 2
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.40;Si:0.60;Mn:1.20;P:0.020;S:0.005;Ni:3.5;Cu:0.70;Mo:0.65;V:0.05;Ti:0.10:B:0.003;Nb:0.10;Als:0.02;N:0.018;W:0.8;Zr:0.045;Re:0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A marine atmospheric corrosion resistant high-strength bolt, comprising the following components, in terms of mass percentage, C: 0.40; Si: 0.60; Mn: 1.20; P: 0.020; S: 0.005; Ni: 3.5; Cu: 0.70; Mo: 0.65; V: 0.05; Ti: 0.10: B: 0.003; Nb: 0.10; Als: 0.02; N: 0.018; W: 0.8; Zr: 0.045; [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,球化退火冷镦成型;S01, spheroidizing annealing cold heading forming;
S02,析出相调整处理:对S01成型的螺栓在1100℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: The bolts formed by S01 are heated and kept at 1100°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在960℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 960 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到580℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 580°C, hold for 100min, that is, the second stage of tempering, in this stage, the fine second-phase special carbides formed by elements such as V, Nb, Ti, and W are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为4℃/s。The cooling rate of the rapid air cooling is 4°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1045MPa,断面收缩率为58.3%,-20℃冲击功大于82.1KV2/J。After the above process, the tensile strength of the bolt is 1045MPa, the area shrinkage rate is 58.3%, and the impact energy at -20°C is greater than 82.1KV 2 /J.
实施例3Example 3
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.20;Si:0.30;Mn:0.80;P:0.01;S:0.001;Ni:3.3;Cu:0.50;Mo:0.35;V:0.010;Ti:0.09:B:0.002;Nb:0.08;Als:0.03;N:0.015;W:0.5;Zr:0.03;Re:0.03,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.20; Si: 0.30; Mn: 0.80; P: 0.01; S: 0.001; Ni: 3.3; Cu: 0.50; Mo: 0.35; V: 0.010; Ti: 0.09: B: 0.002; Nb: 0.08; Als: 0.03; N: 0.015; W: 0.5; Zr: 0.03; [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1150℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: the bolts formed by S01 are heated and kept at 1150°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second-phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在980℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 980 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到570℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 570°C, hold the temperature for 100min, that is, the second stage of tempering, at this stage, the fine second-phase special carbides formed by V, Nb, Ti, W and other elements are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为3℃/s。The cooling rate of the rapid air cooling is 3°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1070MPa,断面收缩率为58.3%,-20℃冲击功大于46.7KV2/J。After the above process, the tensile strength of the bolt is 1070MPa, the area shrinkage rate is 58.3%, and the impact energy at -20°C is greater than 46.7KV 2 /J.
实施例4Example 4
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10~0.40;Si:0.10~0.60;Mn:0.30~1.20;P≤0.025;S≤0.01;Ni:3.0~3.5;Cu:0.20~0.70;Mo:0.10~0.65;V:≤0.10;Ti:0.02~0.10:B:0.001~0.003;Nb:0.04~0.10;Als≥0.015;N:0.009~0.018;W:0.1~0.8;Zr:0.015~0.045;Re:0.01~0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10-0.40; Si: 0.10-0.60; Mn: 0.30-1.20; P≤0.025; S≤0.01; Ni: 3.0- 3.5; Cu: 0.20~0.70; Mo: 0.10~0.65; V: ≤0.10; Ti: 0.02~0.10: B: 0.001~0.003; Nb: 0.04~0.10; Als≥0.015; N: 0.009~0.018; W: 0.1 ~0.8; Zr: 0.015~0.045; Re: 0.01~0.045, the gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1150℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: the bolts formed by S01 are heated and kept at 1150°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second-phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在960℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 960 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到570℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 570°C, hold the temperature for 100min, that is, the second stage of tempering, at this stage, the fine second-phase special carbides formed by V, Nb, Ti, W and other elements are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为1.5~4℃/s。The cooling rate of the rapid air cooling is 1.5-4°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1082MPa,断面收缩率为57.5%,-20℃冲击功大于54.6KV2/J。After the above process, the tensile strength of the bolt is 1082MPa, the area shrinkage rate is 57.5%, and the impact energy at -20°C is greater than 54.6KV 2 /J.
实施例5Example 5
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10~0.40;Si:0.10~0.60;Mn:0.30~1.20;P≤0.025;S≤0.01;Ni:3.0~3.5;Cu:0.20~0.70;Mo:0.10~0.65;V:≤0.10;Ti:0.02~0.10:B:0.001~0.003;Nb:0.04~0.10;Als≥0.015;N:0.009~0.018;W:0.1~0.8;Zr:0.015~0.045;Re:0.01~0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10-0.40; Si: 0.10-0.60; Mn: 0.30-1.20; P≤0.025; S≤0.01; Ni: 3.0- 3.5; Cu: 0.20~0.70; Mo: 0.10~0.65; V: ≤0.10; Ti: 0.02~0.10: B: 0.001~0.003; Nb: 0.04~0.10; Als≥0.015; N: 0.009~0.018; W: 0.1 ~0.8; Zr: 0.015~0.045; Re: 0.01~0.045, the gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,其特征在于:包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, characterized by comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1150℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: the bolts formed by S01 are heated and kept at 1150°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second-phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在970℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 970 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到580℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 580°C, hold for 100min, that is, the second stage of tempering, in this stage, the fine second-phase special carbides formed by elements such as V, Nb, Ti, and W are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为1.5~4℃/s。The cooling rate of the rapid air cooling is 1.5-4°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1072MPa,断面收缩率为57.7%,-20℃冲击功大于55KV2/J。After the above process, the tensile strength of the bolt is 1072MPa, the section shrinkage rate is 57.7%, and the impact energy at -20°C is greater than 55KV 2 /J.
实施例6Example 6
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10~0.40;Si:0.10~0.60;Mn:0.30~1.20;P≤0.025;S≤0.01;Ni:3.0~3.5;Cu:0.20~0.70;Mo:0.10~0.65;V:≤0.10;Ti:0.02~0.10:B:0.001~0.003;Nb:0.04~0.10;Als≥0.015;N:0.009~0.018;W:0.1~0.8;Zr:0.015~0.045;Re:0.01~0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10-0.40; Si: 0.10-0.60; Mn: 0.30-1.20; P≤0.025; S≤0.01; Ni: 3.0- 3.5; Cu: 0.20~0.70; Mo: 0.10~0.65; V: ≤0.10; Ti: 0.02~0.10: B: 0.001~0.003; Nb: 0.04~0.10; Als≥0.015; N: 0.009~0.018; W: 0.1 ~0.8; Zr: 0.015~0.045; Re: 0.01~0.045, the gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1200℃下加热保温45min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: The bolts formed by S01 are heated and kept at 1200°C for 45 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolts;
S03,高温淬火:在析出相调整处理后采用高温淬火,在960℃下加热使奥氏体化,保温45min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 960 ° C to austenitize, and oil quenching after holding for 45 minutes;
S04,两阶段回火:第一阶段回火的温度350~450℃,保温30~50min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到570℃后,保温100min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350-450 °C, and the temperature is kept for 30-50 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, it is continued without cooling. After heating to 570°C, hold the temperature for 100min, that is, the second stage of tempering, at this stage, the fine second-phase special carbides formed by V, Nb, Ti, W and other elements are mainly precipitated;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为1.5~4℃/s。The cooling rate of the rapid air cooling is 1.5-4°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
在经过上述工艺过程后螺栓的抗拉强度为1093MPa,断面收缩率为56.8%,-20℃冲击功大于71.3KV2/J。After the above process, the tensile strength of the bolt is 1093MPa, the area shrinkage rate is 56.8%, and the impact energy at -20°C is greater than 71.3KV 2 /J.
实施例7Example 7
一种耐海洋大气腐蚀高强度螺栓,包括以下组分,以质量百分比计,C:0.10~0.40;Si:0.10~0.60;Mn:0.30~1.20;P≤0.025;S≤0.01;Ni:3.0~3.5;Cu:0.20~0.70;Mo:0.10~0.65;V:≤0.10;Ti:0.02~0.10:B:0.001~0.003;Nb:0.04~0.10;Als≥0.015;N:0.009~0.018;W:0.1~0.8;Zr:0.015~0.045;Re:0.01~0.045,螺栓中气体含量:[N]≤0.008%,[H]≤0.0002%,余量为Fe。A high-strength bolt resistant to marine atmospheric corrosion, comprising the following components, in terms of mass percentage, C: 0.10-0.40; Si: 0.10-0.60; Mn: 0.30-1.20; P≤0.025; S≤0.01; Ni: 3.0- 3.5; Cu: 0.20~0.70; Mo: 0.10~0.65; V: ≤0.10; Ti: 0.02~0.10: B: 0.001~0.003; Nb: 0.04~0.10; Als≥0.015; N: 0.009~0.018; W: 0.1 ~0.8; Zr: 0.015~0.045; Re: 0.01~0.045, the gas content in the bolt: [N]≤0.008%, [H]≤0.0002%, and the balance is Fe.
一种耐海洋大气腐蚀高强度螺栓的制造方法,包括以下步骤:A method for manufacturing high-strength bolts resistant to marine atmospheric corrosion, comprising the following steps:
S01,热锻成型;S01, hot forging;
S02,析出相调整处理:对S01成型的螺栓在1250℃下加热保温60min,保温结束后快速空冷,使细小的第二相颗粒充分均匀弥散析出分布在螺栓的组织基体上;S02, precipitation adjustment treatment: the bolts formed by S01 are heated and kept at 1250°C for 60 minutes, and then quickly air-cooled after the end of the heat preservation, so that the fine second-phase particles are fully and uniformly dispersed and distributed on the tissue matrix of the bolt;
S03,高温淬火:在析出相调整处理后采用高温淬火,在1000℃下加热使奥氏体化,保温60min后油淬;S03, high temperature quenching: high temperature quenching is adopted after the precipitation adjustment treatment, heating at 1000 ℃ to austenitize, and oil quenching after holding for 60 minutes;
S04,两阶段回火:第一阶段回火的温度350℃,保温30min,此阶段主要析出富铜相(ε-Cu);在第一阶段回火结束后不经冷却,继续升温到610℃后,保温60min,即第二阶段回火,此阶段主要析出V、Nb、Ti、W等元素形成的细小的第二相特殊碳化物;S04, two-stage tempering: the temperature of the first-stage tempering is 350 °C, and the temperature is kept for 30 minutes. In this stage, the copper-rich phase (ε-Cu) is mainly precipitated; after the first-stage tempering is completed, the temperature is continued to rise to 610 °C without cooling. After 60min of heat preservation, that is, the second stage of tempering, this stage mainly precipitates the fine second-phase special carbides formed by elements such as V, Nb, Ti, W;
S05,机加工、滚丝和表面磷化处理。S05, machining, thread rolling and surface phosphating.
所述第二相颗粒包括Ti(C、N)、V(C、N)、Nb(C、N)和W2C。The second phase particles include Ti(C,N), V(C,N), Nb(C,N) and W2C .
所述快速空冷的降温速率为1.5℃/s。The cooling rate of the rapid air cooling is 1.5°C/s.
所述第二相颗粒的粒径范围在0.5~10nm。The particle size of the second phase particles ranges from 0.5 to 10 nm.
所述第二相特殊碳化物包括TiC、VC、NbC和W2C。The second phase special carbides include TiC, VC, NbC and W2C.
实施例8Example 8
本实施例与实施例7的区别仅在于:The difference between this embodiment and Embodiment 7 is only:
S04,两阶段回火:第一阶段回火的温度450℃,保温50min,在第一阶段回火结束后不经冷却,继续升温到560℃后,保温100min,即第二阶段回火。S04, two-stage tempering: the temperature of the first-stage tempering is 450 °C, and the temperature is kept for 50 minutes. After the first-stage tempering is completed, the temperature is continued to rise to 560 °C without cooling, and the temperature is kept for 100 minutes, that is, the second-stage tempering.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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