CN111115371A - Automatic hanging wall device of cable - Google Patents
Automatic hanging wall device of cable Download PDFInfo
- Publication number
- CN111115371A CN111115371A CN201911282390.5A CN201911282390A CN111115371A CN 111115371 A CN111115371 A CN 111115371A CN 201911282390 A CN201911282390 A CN 201911282390A CN 111115371 A CN111115371 A CN 111115371A
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- China
- Prior art keywords
- automatic
- moving platform
- disc
- cable
- pay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
- B65H67/064—Supplying or transporting cross-wound packages, also combined with transporting the empty core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/34—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables
- B65H75/38—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks specially adapted or mounted for storing and repeatedly paying-out and re-storing lengths of material provided for particular purposes, e.g. anchored hoses, power cables involving the use of a core or former internal to, and supporting, a stored package of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses an automatic cable hanging device which comprises an automatic transfer cart, a ground rail moving platform and automatic take-up and pay-off equipment, wherein a corresponding dish tool is found in a warehouse by autonomously calculating a walking path and is forked; the ground rail moving platform is in a standby state at a cable feeding starting position, the automatic conveying vehicle returns according to a set position planning path and stably places the disc on the ground rail moving platform, the correlation sensor detects that light is shielded by an object, the programmable logic controller judges that the disc is placed in place, and the disc is stably moved to a feeding ending position; automatic receive and release line equipment and pass through the accurate unwrapping wire of servo control, on trading decline dish utensil to moving platform automatically, moving platform gets back to material loading initial position fork and gets a dish utensil in order to steadily moving a dish utensil to material loading initial position to send to warehouse assigned position, whole conveyer constitutes large-scale dish utensil automatic feeding system, acquires and the communication, realizes closed-loop control, realizes full-automatic automation and gets the cable and detect.
Description
Technical Field
The invention relates to a cable detection technology, in particular to an automatic cable feeding device for realizing full-automatic cable taking detection.
Background
At present, traditional cable detection belongs to detection equipment. The detection production line depends on manpower to complete detection, and has the characteristics of low use frequency, more occupied hands, relatively non-standard operation, high added value and the like from cable taking to detection.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic loading and unloading system for loading and unloading cable drums and transportation, which realizes closed-loop control and automatic cable drum loading device of the full-automatic loading and unloading system under unmanned or single-person control by acquiring and communicating information between equipment and sensors.
In order to solve the technical problem, the invention provides an automatic cable feeding device which comprises an automatic transfer cart, a ground rail moving platform and automatic wire winding and unwinding equipment, wherein the automatic transfer cart is arranged on the ground rail moving platform;
the automatic transfer cart is used for automatically transferring the cable coil to be tested to a designated position, the transfer cart adopts two fork arms and a distance measuring device arranged on the two fork arms to scoop the cable to be tested and stably transfer the cable, the automatic transfer cart is an automatic unmanned transfer robot forklift device, a cable transfer route is arranged on the ground, an internal storage record is found from a standby position after the automatic transfer cart receives a control command, and a corresponding disc is found in a warehouse and is forked by automatically calculating a walking path;
the automatic transfer cart returns according to a set position planning path and stably places the disc on the ground rail moving platform, the ground rail moving platform is provided with a correlation sensor, whether the disc is placed in place or not is judged by a programmable logic controller when the correlation sensor detects that light is shielded by an object, and the correlation sensor is connected with the programmable logic controller;
the automatic take-up and pay-off equipment is used for taking up and paying off a cable to the detection equipment and comprises a feeding rack, a moving platform, a private clothes driving motor, a feeding gear and a feeding rack, wherein the feeding rack is vertically and fixedly connected with the moving platform, the private clothes driving motor drives the feeding gear and the feeding rack to rotate to convey the cable, the automatic transfer cart is withdrawn from the automatic production line and returns to a standby position, the private clothes driving motor is matched with the feeding gear and the feeding rack to drive the moving platform to move on the rail, the moving platform stably moves a disc to a feeding termination position at the speed of 1-2.5m/min, and the feeding termination position is positioned below the automatic take-up and pay-off equipment; the automatic take-up and pay-off equipment is provided with a clamping mechanism for controlling the accurate pay-off action of the automatic take-up and pay-off equipment, one end of the clamping mechanism is provided with a sensor and a clamping part, the equipment feeds back with the sensor through a preset program after detecting that a disc is in place, the clamping part in the clamping mechanism descends, the disc is clamped and lifted, a weighing sensor is further arranged on the ground rail moving platform, the weighing sensor detects weight change to confirm successful clamping, and the automatic take-up and pay-off equipment controls accurate pay-off through a servo system and works in cooperation with subsequent processes;
after paying off, the automatic take-up and pay-off equipment takes up wires according to system control, the descending disc is automatically replaced and moved to the moving platform after fixing is completed, the moving platform confirms that the placing is successful through the weighing sensor, then the clamping top of the automatic take-up and pay-off equipment is loosened, the moving platform stably moves the disc to the feeding initial position at the fastest speed of 1-1.5m/min, the sensor receives a signal and sends the signal to the automatic transfer cart, the automatic transfer cart is started, the automatic transfer cart returns to the feeding initial position to fork and take the disc, the disc is conveyed to the designated position of the warehouse, and the automatic transfer cart returns to the.
Preferably, the automatic transfer cart is an automatic unmanned transfer robot forklift.
Preferably, the automated transport vehicle travel path is an axial or longitudinal path.
Preferably, the disc has a diameter in the range of 2-3 m.
Preferably, the ground rail moving platform and the automatic take-up and pay-off device are arranged in a disc structure, and the conveying direction is in the forward direction.
Preferably, the rotating conveying speed of the ground rail moving platform and the automatic take-up and pay-off equipment is 2-5 m/min.
After adopting the structure, the invention has the advantages that:
an automatic cable feeding device comprises an automatic transfer cart, a ground rail moving platform and automatic wire winding and unwinding equipment, wherein the automatic transfer cart is provided with a guide rail;
the automatic conveying vehicle is used for automatically conveying the cable coil to be detected to a designated position, and automatically calculating a walking path to find a corresponding disc in the warehouse and forking the disc; the device comprises a ground rail moving platform, a rod frame disc structure for middle-section cable conveying, wherein the ground rail moving platform is in a cable feeding initial position for standby, an automatic conveying vehicle returns according to a set position planning path and stably places a disc on the ground rail moving platform, an opposite sensor is arranged on the ground rail moving platform, whether the disc is placed in place or not is judged by a programmable logic controller when the opposite sensor detects that light is shielded by an object, automatic take-up and pay-off equipment is used for taking up and paying off the cable to the detection equipment, a personal clothing driving motor is matched with a feeding gear and a feeding rack to drive the moving platform to move on a track, the moving platform stably moves the disc to a feeding termination position at the speed of 1-2.5m/min, and the feeding termination position is positioned below the automatic take-up and pay-off equipment; the automatic take-up and pay-off equipment is provided with a clamping mechanism for controlling the accurate pay-off action of the automatic take-up and pay-off equipment, one end of the clamping mechanism is provided with a sensor and a clamping part, the equipment feeds back with the sensor through a preset program after detecting that the disc is in place, the weighing sensor detects weight change to confirm successful clamping, and the automatic take-up and pay-off equipment controls accurate pay-off through a servo system and works in cooperation with subsequent processes; after paying off, the automatic wire take-up and pay-off equipment takes up wires according to system control, after fixing is completed, a descending disc is automatically replaced and moved onto a moving platform, the moving platform confirms that the placing is successful through a weighing sensor, then the clamping top of the automatic wire take-up and pay-off equipment is loosened, the moving platform stably moves the disc to a feeding initial position at the fastest speed of 1-1.5m/min, a sensor receives a signal to an automatic transfer cart, the automatic transfer cart starts, returns to the feeding initial position to fork the disc and sends the disc to a warehouse designated position, the automatic transfer cart returns to the original position, the whole conveying device forms a large disc automatic feeding system to realize full-automatic cable take-up detection, a production line needs a full-automatic cable take-up and pay-off system for cable take-up and conveying, closed-loop control is realized through acquisition and communication of information between the equipment and the sensor, and a series of processes of 3m diameter disc from take-up → conveying → feeding → recycling → conveying → And further realize the full-automatic loading and unloading system which is controlled by no person or only one person.
Drawings
Fig. 1 is a schematic structural diagram of an automatic cable reeling device according to the present invention.
Fig. 2 is a flow chart of the automatic cable reeling device according to the present invention.
Detailed Description
The invention is described in detail below with reference to the drawings and the detailed description, which should not be construed as limiting the invention;
as shown in fig. 1-2, an automatic cable feeding device comprises an automatic transfer cart, a ground rail moving platform and an automatic take-up and pay-off device, wherein the automatic transfer cart is provided with a plurality of guide rails;
the automatic transfer cart 1 is used for automatically transferring a cable coil to be tested to a designated position, the transfer cart adopts two fork arms and a distance measuring device arranged on the two fork arms to scoop up and stably transfer the cable to be tested, the automatic transfer cart is an automatic unmanned transfer robot forklift device, a cable transfer route is arranged on the ground, an internal storage record is searched from a standby position after the automatic transfer cart receives a control command, and a corresponding disc is found in a warehouse and is forked by automatically calculating a walking route;
the ground track moving platform 2 is used for a rod frame disc structure for conveying cables in the middle section, the ground track moving platform is in a cable feeding starting position for standby, the automatic conveying vehicle returns according to a set position planning path and stably places the disc on the ground track moving platform, the ground track moving platform is provided with a correlation sensor, whether the disc is placed in place or not is judged by a programmable logic controller according to the condition that light is shielded by an object through the correlation sensor, and the correlation sensor 201 is connected with the programmable logic controller 202;
the automatic take-up and pay-off equipment 3 is used for taking up and paying off cables to the detection equipment, the automatic take-up and pay-off equipment 3 comprises a feeding rack 301, a moving platform 302, a private clothes driving motor 303, a feeding gear 304 and a feeding rack 305, the feeding rack 301 is vertically and fixedly connected with the moving platform 302, the private clothes driving motor 303 drives the feeding gear 304 and the feeding rack 305 to rotate to convey the cables, the automatic transfer cart 1 is withdrawn from the automatic production line and returns to a standby position, the private clothes driving motor 303 drives the moving platform to move on the rail in a matching mode with the feeding gear 304 and the feeding rack 305, the moving platform stably moves the disc to a feeding termination position 306 at the speed of 1-2.5m/min, and the feeding termination position 306 is located below the automatic take-up and pay-off equipment 3; the automatic take-up and pay-off equipment 3 is provided with a clamping mechanism 4 for controlling the accurate pay-off action of the automatic take-up and pay-off equipment 3, one end of the clamping mechanism 4 is provided with a sensor 401 and a clamping part 402, the equipment feeds back with the sensor 401 through a preset program after detecting that a disc is in place, the clamping part 402 in the clamping mechanism 4 descends, the disc is clamped and lifted, the ground rail moving platform 2 is also provided with a weighing sensor 203, the weighing sensor 203 detects weight change to confirm successful clamping, and the automatic take-up and pay-off equipment 3 controls accurate pay-off through a servo system to work in cooperation with subsequent processes;
after paying off, the automatic take-up and pay-off equipment 3 takes up wires according to system control, after fixing is completed, the descending disc is automatically changed to the moving platform 302, the moving platform 302 confirms that the placing is successful through the weighing sensor 203, then the clamping top of the automatic take-up and pay-off equipment 3 is loosened, the moving platform 302 stably moves the disc to a feeding initial position at the fastest speed of 1-1.5m/min, the sensor 401 receives a signal to the automatic transfer cart 1, the automatic transfer cart 1 is started, the disc is picked up by the fork when the disc returns to the feeding initial position and is sent to a warehouse designated position, and the automatic transfer cart 1 returns to the original position. The automatic transfer cart 1 is an automatic unmanned transfer robot forklift. The traveling route of the automatic conveying vehicle 1 is an axial or longitudinal route. The diameter of the disc is in the range of 2-3 m. The ground rail moving platform 2 and the automatic take-up and pay-off equipment 3 are arranged to be of a disc structure, and the conveying direction is forward. The ground rail moving platform 2 and the automatic take-up and pay-off equipment 3 rotate at a conveying speed of 2-5 m/min.
And after receiving the control command, the automatic unmanned carrying robot forklift searches for internal storage records from the standby position, and finds and forks the corresponding disk in the warehouse by automatically calculating the path. The ground rail moving platform is in a standby state at the feeding starting position, the automatic unmanned carrying machine returns according to a set position planning path, and the disc is stably placed on the ground rail moving platform. The placing platform is provided with a correlation sensor, the detection light is shielded by an object, and the programmable logic controller judges that the disc is placed successfully.
The automated guided vehicle forklift is then withdrawn from the production line to return to the standby position. A servo motor is matched with a gear rack to drive a moving platform to move on a track, and the moving platform can stably move the disc to a feeding termination position at the fastest speed of 1 m/min. The feeding end position is located right below the automatic take-up and pay-off equipment, and the equipment detects that the disc is in place and feeds back through a preset program and a sensor, so that the clamping mechanism descends, clamps the disc and lifts the disc. A weighing sensor on the moving platform detects weight change to confirm successful clamping, and the automatic take-up and pay-off equipment controls accurate pay-off through a servo system and works in cooperation with subsequent processes.
After the paying-off is finished, the automatic paying-off and taking-up equipment takes up the cable according to the system control and is matched with other equipment to fix the cable. And automatically replacing the descending disc to the moving platform after the fixation is confirmed. The movable platform confirms that the placement is successful through the weighing sensor, then the clamping center of the automatic take-up and pay-off equipment is loosened, the movable platform stably moves the disc to the feeding initial position at the fastest speed of 1m/min, and the sensor receives signals to the automatic unmanned carrying machine. And starting the automatic unmanned carrying machine, returning to the feeding starting position to fork the plate tool, conveying to the designated position of the warehouse, returning the automatic unmanned carrying machine to the original position, and ending the process.
Claims (6)
1. The utility model provides an automatic hanging wall device of cable which characterized in that: the automatic wire winding and unwinding device comprises an automatic transfer cart, a ground rail moving platform and automatic wire winding and unwinding equipment, wherein the automatic transfer cart is connected with the ground rail moving platform;
the automatic transfer cart (1) is used for automatically transferring a cable coil to be tested to a designated position, the transfer cart adopts two fork arms and a distance measuring device arranged on the two fork arms to scoop up and stably transfer the cable to be tested, the automatic transfer cart is an automatic unmanned transfer machine forklift device, a cable transfer route is arranged on the ground, an internal storage record is found from a standby position after the automatic transfer cart receives a control command, and a corresponding disc is found in a warehouse and is forked by automatically calculating a walking route;
the device comprises a ground rail moving platform (2), a rod frame disc structure and a correlation sensor, wherein the ground rail moving platform is in a cable feeding starting position for standby, an automatic conveying vehicle returns according to a set position planning path and stably places a disc on the ground rail moving platform, the correlation sensor is arranged on the ground rail moving platform, the correlation sensor detects that whether the disc is placed in place or not under the condition that light is shielded by an object, and the correlation sensor (201) is connected with a programmable logic controller (202);
the automatic take-up and pay-off equipment (3) is used for taking up and paying off a cable to detection equipment, the automatic take-up and pay-off equipment (3) comprises a feeding rack (301), a moving platform (302), a private clothes driving motor (303), a feeding gear (304) and a feeding rack (305), the feeding rack (301) is vertically and fixedly connected with the moving platform (302), the private clothes driving motor (303) drives the feeding gear (304) and the feeding rack (305) to rotate to convey the cable, the automatic transfer cart (1) is evacuated from an automatic production line and returns to a standby position, the private clothes driving motor (303) is matched with the feeding gear (304) and the feeding rack (305) to drive the moving platform to move on a track, the moving platform stably moves a disc to a feeding termination position (306) at the speed of 1-2.5m/min, and the feeding termination position (306) is located below the automatic take-up and pay-off equipment (3); the automatic take-up and pay-off device (3) is provided with a clamping mechanism (4) and used for controlling accurate pay-off action of the automatic take-up and pay-off device (3), one end of the clamping mechanism (4) is provided with a sensor (401) and a clamping part (402), the device feeds back with the sensor (401) through a preset program after detecting that a disc is in place, the clamping part (402) in the clamping mechanism (4) descends, the disc is clamped and lifted, a weighing sensor (203) is further arranged on the ground rail moving platform (2), the weighing sensor (203) detects weight change to confirm successful clamping, and the automatic take-up and pay-off device (3) controls accurate pay-off through a servo system and works in cooperation with subsequent processes;
after paying off, the automatic paying off and take-up equipment (3) takes up wires according to system control, the descending disc is automatically replaced to the moving platform (302) after fixing is completed, the moving platform (302) confirms that the placing is successful through the weighing sensor (203), then the clamping top of the automatic paying off and take-up equipment (3) is loosened, the moving platform (302) stably moves the disc to the feeding initial position at the fastest speed of 1-1.5m/min, the sensor (401) receives a signal to the automatic transfer cart (1), the automatic transfer cart (1) is started, the disc is picked up by the fork at the feeding initial position and is sent to the designated position of a warehouse, and the automatic transfer cart (1) returns to the original position.
2. The automatic cable reeling device of claim 1, wherein: the automatic transfer cart (1) is an automatic unmanned transfer robot forklift.
3. The automatic cable reeling device of claim 1, wherein: the walking route of the automatic transport vehicle (1) is an axial or longitudinal route.
4. The automatic cable reeling device of claim 1, wherein: the diameter of the disc is in the range of 2-3 m.
5. The automatic cable reeling device of claim 1, wherein: the ground rail moving platform (2) and the automatic take-up and pay-off equipment (3) are arranged to be of a disc structure, and the conveying direction is forward.
6. The automatic cable reeling device of claim 1, wherein: the ground rail moving platform (2) and the automatic take-up and pay-off equipment (3) rotate at a conveying speed of 2-5 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911282390.5A CN111115371A (en) | 2019-12-13 | 2019-12-13 | Automatic hanging wall device of cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911282390.5A CN111115371A (en) | 2019-12-13 | 2019-12-13 | Automatic hanging wall device of cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111115371A true CN111115371A (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911282390.5A Pending CN111115371A (en) | 2019-12-13 | 2019-12-13 | Automatic hanging wall device of cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111115371A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974554A (en) * | 2021-03-30 | 2021-06-18 | 鹤山市江磁线缆有限公司 | Prevent copper line wire drawing machine of broken string |
-
2019
- 2019-12-13 CN CN201911282390.5A patent/CN111115371A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112974554A (en) * | 2021-03-30 | 2021-06-18 | 鹤山市江磁线缆有限公司 | Prevent copper line wire drawing machine of broken string |
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Inventor after: Xue Shaojie Inventor after: Ding Wei Inventor after: Cao Maxing Inventor after: Wang Gang Inventor after: Wang Jingwei Inventor before: Xue Shaojie Inventor before: Ding Wei Inventor before: Cao Maxing Inventor before: Wang Gang Inventor before: Wang Jingwei |