CN111097267A - 煤化工含硫废气的处理方法 - Google Patents

煤化工含硫废气的处理方法 Download PDF

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CN111097267A
CN111097267A CN201811250187.5A CN201811250187A CN111097267A CN 111097267 A CN111097267 A CN 111097267A CN 201811250187 A CN201811250187 A CN 201811250187A CN 111097267 A CN111097267 A CN 111097267A
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周秋成
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Yulin Coal Chemical Industry Promotion Center
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    • C02F9/00Multistage treatment of water, waste water or sewage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract

本发明属于涉及一种煤化工含硫废气的处理方法,包括以下步骤:来自煤化工的含硫气体进入酸气燃烧炉内燃烧,调节空气比例进行燃烧;从燃烧炉出来的混合气体经两级冷却温度降至90℃以下,析出液硫,液硫用于生产固体硫磺;降温后分离出硫的混合气体进入脱硫塔中,煤化工废水经调节池均质后也进入脱硫塔内,废水中的碱性物与含硫气体中和反应,气体脱硫净化达标后排放,烟尘混入水中经脱硫塔出水口流入灰水分离器,经沉淀分离后的水流入吸附过滤池,经吸附过滤达标后回用。本发明的含硫气体可达标排放,而反应后的废水及滤料回用,达到了以废治废的目的,不但大大节约了企业的费用支出,也减少了环境污染。

Description

煤化工含硫废气的处理方法
技术领域
本发明属于废气处理技术领域,涉及含硫废气的处理方法,特别涉及一种煤化工含硫废气的处理方法。
背景技术
目前,我国煤化工行业中废气中的含硫气体排放量较大,处理起来费工费时,造价昂贵,有的将废气不作处理直接排放,增加企业排污费,不仅企业经济受损,而且污染环境。
随着环境治理的加强,新的污染物排放标准《石油化学工业污染物排放标准GB31571-2015》的颁布,要求排放废气中二氧化硫浓度小于100mg/m3,特殊地区二氧化硫排放浓度小50mg/m3。传统的硫回收工艺,不能满足流的排放要求,如氨法脱硫、碱法脱硫等。因此,需要研发新的技术可以解决含硫废气的处理,使其达标排放,不会对环境产生污染。
发明内容
为了解决背景技术中提出的技术问题,本发明提出一种煤化工含硫废气的处理方法,将煤化工产生的废水与含硫气体中和反应,含硫气体反应后达标排放,而反应后的水及滤料回用,达到了以废治废的目的,不但大大节约了企业的费用支出,也减少了环境污染。
本发明采用的技术方案:
一种煤化工含硫废气处理工艺,其特征在于:所述煤化工含硫废气处理工艺包括以下步骤:
(1)来自煤化工的含硫酸性气体,进入酸气燃烧炉内燃烧,调节空气比例,使酸性气流量与空气流量比例在0.5-1.0之间调节;燃烧后的混合气体中含有SO2,硫蒸汽和残留H2S,气体温度350℃~500℃之间;
(2)从燃烧炉出来的混合气体经两级冷却温度降至90℃以下,析出液硫,液硫用于生产固体硫磺;
(3)降温后分离出硫的混合气体从下部进口进入脱硫塔中,煤化工废水经调节池均质后,用污水泵将废水从上部进口进入脱硫塔内,废水中的碱性物与含硫气体中和反应,气体脱硫净化达标后从脱硫塔出气口排放,烟尘混入水中,灰水经脱硫塔出水口流入灰水分离器,经沉淀分离后的水流入吸附过滤池,经吸附过滤达标后回用。
本发明产生的有益效果:
本发明采用传统的克劳斯硫回收工艺与中和脱硫相结合的处理方法,可以有效的废气中的硫进行回收处理;且同时将废水引入脱硫塔中用来中和经过传统的克劳斯硫回收工艺后的含硫气体,达到以废治废的目的,同时中和后的废水可以回用,实现水资源的循环利用;减少环境污染的同时为企业节省了运行成本。
具体实施方式
现结合实施例随本发明的具体实施做详细的说明。
煤化工含硫废气处理工艺包括以下步骤:
(1)来自煤化工的含硫酸性气体,进入酸气燃烧炉内燃烧,调节空气比例,使酸性气流量与空气流量比例在0.5-1.0之间调节;燃烧后的混合气体中含有SO2,硫蒸汽和残留H2S,气体温度350℃~500℃之间;(2)从燃烧炉出来的混合气体经两级冷却温度降至90℃以下,析出液硫,液硫用于生产固体硫磺;(3)降温后分离出硫的混合气体从下部进口进入脱硫塔中,煤化工废水经调节池均质后,用污水泵将废水从上部进口进入脱硫塔内,废水中的碱性物与含硫气体中和反应,气体脱硫净化达标后从脱硫塔出气口排放,烟尘混入水中,灰水经脱硫塔出水口流入灰水分离器,经沉淀分离后的水流入吸附过滤池,经吸附过滤达标后回用。
实施例
1、来自煤化工的含硫气体进入酸性气燃烧炉,按照比例配入空气进行燃烧;炉内发生氧化反应,一部分H2S燃烧转化成SO2,生成的SO2再与剩下的H2S发生克劳斯反应生成单质硫;炉内发生的化学反应如下:
2H2S+3O2=2SO2+2H2O+Q1
2H2S+SO2=3S+2H2O+Q2
含硫的气体流量与空气流量比例0.8,温度为450℃,燃烧后的混合气含有SO2、硫蒸汽、残留的H2S气体以及其他气体等,
2、反应后的气体温度较高,混合气回收热量后,经过两级冷却装置冷凝后混合气体的温度降至80℃,这时硫蒸汽以液硫的形式分离出来,生产固体硫磺;
3、煤化工产生的废水为碱性废水,含有铵离子以及氢氧根离子,中和反应生成亚硫酸铵、硫代硫酸钠、亚硫酸钠或亚硫酸氢钠等物质;生成的液体经过氧化浓缩结晶可以得到相应的固体颗粒,得到副产物;煤灰进入废水中,经过灰水分离器后,废水循环回用;废气中的硫含量达到国家排放标准直接排放,这种含硫气体的处理方法,实现废物资源的综合利用,为企业节省处理处理费用,达到环境保护的目的。

Claims (1)

1.一种煤化工含硫废气处理工艺,其特征在于:所述煤化工含硫废气处理工艺包括以下步骤:
(1)来自煤化工的含硫的酸性气体,进入酸气燃烧炉内燃烧,调节空气比例,使酸性气流量与空气流量比例在0.5-1.0之间调节;燃烧后的混合气体中含有SO2,硫蒸汽和残留H2S,气体温度350℃~500℃之间;
(2)从燃烧炉出来的混合气体经两级冷却温度降至90℃以下,析出液硫,液硫用于生产固体硫磺;
(3)降温后分离出硫的混合气体从下部进口进入脱硫塔中,煤化工废水经调节池均质后,用污水泵将废水从上部进口进入脱硫塔内,废水中的碱性物与含硫气体中和反应,气体脱硫净化达标后从脱硫塔出气口排放,烟尘混入水中,灰水经脱硫塔出水口流入灰水分离器,经沉淀分离后的水流入吸附过滤池,经吸附过滤达标后回用。
CN201811250187.5A 2018-10-25 2018-10-25 煤化工含硫废气的处理方法 Pending CN111097267A (zh)

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