Cable connector termination
Technical Field
The invention relates to the technical field of cable wiring equipment, in particular to a cable head wiring device.
Background
Cables are generally rope-like cables made by stranding several or groups of conductors (at least two in each group), each group being insulated from each other and often twisted around a center, the entire outer surface being coated with a highly insulating coating. The cable has the characteristics of internal electrification and external insulation. The cable includes power cable, control cable, compensation cable, shielding cable, high-temperature cable, computer cable, signal cable, coaxial cable, fire-resistant cable, marine cable, mining cable, aluminum alloy cable and the like. The cable is composed of single-stranded or multi-stranded wires and insulating layers and used for connecting circuits, electric appliances and the like, along with the development of times, the use of the cable is more and more popular, the design and processing requirements of the cable are higher and higher, the cable needs to be connected according to the using length in the reuse process, the wire ends at two ends of the cable are connected, the existing cable wire end connection is generally manually welded, a large amount of working time and efficiency can be wasted in the welding process, and workers are easily accidentally injured in the welding process.
Disclosure of Invention
The invention aims to provide a cable head wiring device, which aims to solve the problems that the existing cable head wiring in the background art is generally performed by manual welding operation, a large amount of working time and efficiency are wasted in the welding process, and workers are easily injured by mistake in the welding process.
The invention provides a cable head wiring device which comprises a workbench, two groups of guide pressing assemblies, two groups of clamping conveying assemblies and a wiring mechanism, wherein the workbench is arranged on the ground, the guide pressing assemblies and the clamping conveying assemblies are respectively provided with two groups, the two groups of guide pressing assemblies are identical in structure, the two groups of guide pressing assemblies are symmetrically and fixedly arranged on two sides of the workbench, the two groups of clamping conveying assemblies are symmetrically arranged on the workbench, the two groups of clamping conveying assemblies are respectively positioned at the sides of one group of guide pressing assemblies, the wiring mechanism comprises a moving assembly, a lifting assembly, a pushing assembly, an adjusting assembly and a welding machine, the moving assembly is fixedly arranged on one side of the workbench, the lifting assembly is fixedly arranged on the moving assembly, the moving assembly can drive the lifting assembly to move, the pushing assembly is fixedly arranged on a lifting end of the lifting assembly, the adjusting assembly is fixedly arranged on the pushing assembly, the welding machine is fixedly arranged on the adjusting assembly, and the adjusting assembly can drive the welding machine to adjust the angle.
Further, each group of guide compressing assemblies comprises a guide frame, a guide rotating roller, a compressing rotating roller and an adjusting part, the guide frame is of a U-shaped structure, the guide frame is fixedly arranged on the workbench, two adjusting grooves are symmetrically formed in two sides of the guide frame, the guide rotating roller is rotatably arranged on the lower side position of the guide frame, the adjusting parts are arranged in two groups, the two groups of adjusting parts are identical in structure and symmetrically arranged on two sides above the guide frame, the compressing rotating roller is arranged in the two adjusting grooves of the guide frame through the two groups of adjusting parts, each group of adjusting parts comprises an adjusting plate, an adjusting cylinder and an adjusting seat, the adjusting plate is fixedly arranged at the top of the guide frame, the adjusting cylinder is fixedly arranged on the adjusting plate, and the output end of the adjusting cylinder is arranged downwards, the output of adjust cylinder runs through the regulating plate and extend to the regulating plate below, adjust the fixed setting of seat on the output of adjust cylinder, the both ends that compress tightly the live-rollers rotate respectively and install two on the regulation seat in the regulating part.
Furthermore, each group of clamping and conveying assemblies comprises a conveying part and a clamping part, the clamping part is fixedly arranged on the conveying part, the conveying part can drive the clamping part to move and adjust, the conveying part comprises a conveying motor, two driving bevel gears, two driving seats, a conveying screw rod, an auxiliary conveying rod, a conveying table and a linkage bevel gear, the conveying motor is fixedly arranged on the working table, the driving bevel gears are fixedly arranged on an output shaft of the conveying motor, the two driving seats are symmetrically and fixedly arranged on the working table, the conveying screw rod is rotatably arranged on the two driving seats, the auxiliary conveying rod is fixedly arranged on the two driving seats, the auxiliary conveying rod is positioned beside the conveying screw rod, the conveying table is arranged on the conveying screw rod and the auxiliary conveying rod, the linkage bevel gear is fixedly arranged at one end of the conveying screw rod, the driving bevel gear is meshed with the linkage bevel gear.
Further, the clamping part comprises a clamping seat, a U-shaped frame, two clamping cylinders and two clamping plates, the clamping seat is vertically and fixedly arranged on the conveying table, the U-shaped frame is fixedly arranged at the top of the clamping seat, the two clamping cylinders are symmetrically arranged on two sides of the U-shaped frame, the output ends of the two clamping cylinders respectively penetrate through two side walls of the U-shaped frame and extend into the U-shaped frame, the two clamping plates are respectively fixed at the output ends of the two clamping cylinders, and a rubber pad is attached to each clamping plate.
Further, the removal subassembly includes the removal slide rail, removes the slip table, removes frame, moving motor and removal gear, the removal slide rail is fixed to be set up on the workstation, one side interval on the removal slide rail is fixed and is provided with a plurality of and removes the tooth, it sets up on removing the slide rail to remove the slip table, remove the slip table with sliding fit between the removal slide rail, it is the L type to remove the frame, the one end of removing the frame is fixed to be set up on removing the slip table, the moving motor is fixed to be set up on removing the slip table, the fixed setting of moving gear is on moving motor's output shaft, moving gear with a plurality of on the removal slide rail removes the tooth meshing.
Further, the lifting component comprises a first electric push rod, an auxiliary push rod and a lifting plate, wherein the first electric push rod is fixedly arranged on the moving frame, the output end of the first electric push rod is arranged upwards, the auxiliary push rod is provided with two sets of auxiliary push rods which are fixedly arranged on the moving frame, the auxiliary push rods are arranged on two sides of the first electric push rod respectively and are arranged upwards, the output ends of the auxiliary push rods are arranged upwards, and the lifting plate is fixedly arranged on the output end of the first electric push rod and the output ends of the auxiliary push rods.
Further, the pushing assembly comprises a fixing rod, a pushing rod, two second electric push rods and two pushing blocks, the fixing rod is fixedly arranged on the lifting plate, the fixing rod is of a hollow structure, the pushing rod is arranged in the fixing rod, the pushing rod is in sliding fit with the fixing rod, the two second electric push rods are symmetrically and fixedly arranged on two sides outside the fixing rod, one ends of the two pushing blocks are respectively and fixedly arranged on the output end of each second electric push rod, and the other ends of the two pushing blocks are fixedly connected with the pushing rod.
Further, the adjusting part includes adjusting motor, adjusting belt, mount pad, regulating spindle and regulating block, adjusting motor is fixed to be set up on the catch bar, the mount pad is equipped with two, two the mount pad symmetry sets up the both sides on the catch bar, the regulating spindle rotates to be installed two on the mount pad, adjusting belt cover is established and is served at one of output shaft and regulating spindle of adjusting motor, the fixed setting of regulating block is on the middle section position of regulating spindle, the welding machine is fixed to be set up on the regulating block.
Compared with the prior art, the invention has the beneficial effects that:
firstly, when two ends of two cables need to be connected, firstly, two groups of guiding and pressing components on a workbench work to respectively press and align the two cables for guiding, then two groups of clamping and conveying components work to respectively clamp the two ends of the two cables and then relatively move to slowly approach and butt joint the two cables, at the moment, a connecting mechanism works to weld and fix the two cable ends butted together, a moving component in the connecting mechanism is used for driving a welding machine to move and adjust on the workbench, a lifting component is arranged for driving the welding machine to adjust the height, a pushing component is arranged for driving the welding machine to push forwards, and an adjusting component is arranged for adjusting the angle position of the welding machine. The practicability is higher.
Secondly, the two cables are respectively pressed and aligned by the two groups of guide pressing components to be guided, when the guide pressing components work, the adjusting parts on the guide frame work to drive the pressing rotating rollers to move downwards, the adjusting cylinders on the adjusting plates work to drive the adjusting seats to adjust downwards, the adjusting seats drive the pressing rotating rollers to adjust downwards to complete pressing operation, the pressing rotating rollers and the guide rotating rollers are slowly close to each other, when the cables are adjusted to a certain degree, the cables are pressed and fixed between the pressing rotating rollers and the guide rotating rollers, when the clamping conveying components work, the guide rotating rollers can guide and convey the cables, and cable conveying deviation cannot occur no matter how the cables are guided and conveyed, and cable wiring operation cannot be influenced.
Thirdly, the invention is used for clamping two ends of two cables respectively through the work of two groups of clamping and conveying assemblies and then moving relatively to be slowly close to and butted together, the conveying components in the clamping and conveying assemblies are used for conveying the cables, the arrangement of the clamping components is used for clamping and fixing the cables, when the conveying part works, the conveying motor works to drive the driving bevel gear to rotate, the driving bevel gear drives the linkage bevel gear meshed with the driving bevel gear to rotate, the linkage bevel gear drives the conveying screw rods fixedly connected with the linkage bevel gear to rotate, the conveying screw rods rotate on the two driving seats to drive the conveying table to perform the operation of moving and conveying, and the auxiliary conveying rod plays a role of auxiliary conveying, when the clamping part works, the two clamping cylinders on the U-shaped frame work and move relatively to drive the two clamping plates to move relatively to clamp and fix the cable, and the rubber pads on the clamping plates are used for preventing the cable from being abraded.
Fourthly, the two butted cable ends are welded and fixed through the work of the wiring mechanism, the moving assembly in the wiring mechanism is used for driving the welding machine to move and adjust on the workbench, the lifting assembly is arranged for driving the welding machine to adjust the height, the pushing assembly is arranged for driving the welding machine to push forward, the adjusting assembly is arranged for adjusting the angle position of the welding machine, when the moving assembly works, the moving motor works to drive the moving gear to rotate, the moving gear moves on a plurality of moving teeth meshed with the moving gear, the moving motor drives the moving sliding table and the moving frame to move synchronously, the moving sliding table moves and adjusts on the moving slide rail, when the lifting assembly works, the first electric push rod on the moving frame works to drive the lifting plate to lift, and the auxiliary push rod plays a role in assisting lifting, when the push assembly works, two second electric push rods work to drive two push blocks respectively to work, the two push blocks drive the push rods to slide on the fixing rods, the push operation is completed, when the adjusting assembly works, the adjusting motor works to drive the adjusting belt to rotate, the adjusting belt drives the adjusting shaft to rotate, the adjusting shaft rotates on the two mounting seats to drive the adjusting blocks fixedly connected with the adjusting shaft to rotate, and the angle adjustment is completed.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a perspective view of the guide compression assembly of the present invention;
FIG. 4 is a perspective view of a delivery member of the present invention;
FIG. 5 is a schematic perspective view of a clamping member according to the present invention;
FIG. 6 is a first schematic perspective view of the wiring mechanism of the present invention;
fig. 7 is a schematic perspective view of the wiring mechanism of the present invention.
Reference numerals:
the working table 1, the guiding and pressing component 2, the guiding frame 21, the guiding and rotating roller 22, the pressing and rotating roller 23, the adjusting component 24, the adjusting plate 241, the adjusting cylinder 242, the adjusting seat 243, the clamping and conveying component 3, the conveying component 31, the conveying motor 311, the driving bevel gear 312, the driving seat 313, the conveying screw rod 314, the auxiliary conveying rod 315, the conveying table 316, the linkage bevel gear 317, the clamping component 32, the clamping seat 321, the U-shaped frame 322, the clamping cylinder 323, the clamping plate 324, the wiring mechanism 4, the moving component 41, the moving slide rail 411, the moving slide table 412, the moving frame 413, the moving motor 414, the moving gear 415, the lifting component 42, the first electric push rod 421, the auxiliary push rod 422, the lifting plate 423, the pushing component 43, the fixing rod 431, the pushing rod 432, the second electric push rod 433, the pushing block 434, the adjusting component 44, the adjusting motor 441, the adjusting belt 442, the mounting seat 443, the, adjusting block 445, and welding machine 45.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 7, an embodiment of the present invention provides a cable terminal wiring device, including a workbench 1, a guiding and pressing assembly 2, a clamping and conveying assembly 3, and a wiring mechanism 4, where the workbench 1 is disposed on the ground, two sets of the guiding and pressing assemblies 2 and the clamping and conveying assembly 3 are both provided, the two sets of the guiding and pressing assemblies 2 have the same structure, the two sets of the guiding and pressing assemblies 2 are symmetrically and fixedly disposed on two sides of the workbench 1, the two sets of the clamping and conveying assemblies 3 are symmetrically disposed on the workbench 1, and the two sets of the clamping and conveying assemblies 3 are respectively located beside one set of the guiding and pressing assemblies 2, the wiring mechanism 4 includes a moving assembly 41, a lifting assembly 42, a pushing assembly 43, an adjusting assembly 44, and a welding machine 45, the moving assembly 41 is fixedly disposed on one side of the workbench 1, the lifting assembly 42 is fixedly disposed on the moving assembly 41, the moving assembly 41 can drive the lifting assembly 42 to move, the pushing assembly 43 is fixedly arranged at the lifting end of the lifting assembly 42, the adjusting assembly 44 is fixedly arranged on the pushing assembly 43, the welding machine 45 is fixedly arranged on the adjusting assembly 44, and the adjusting assembly 44 can drive the welding machine 45 to adjust the angle.
Every group the direction compresses tightly subassembly 2 and all includes leading truck 21, direction live-rollers 22, compresses tightly live-rollers 23 and adjusting part 24, leading truck 21 is U type structure, leading truck 21 is fixed to be set up on workstation 1, two adjustment tanks have been seted up to bilateral symmetry on the leading truck 21, direction live-rollers 22 rotates to be installed on the downside position of leading truck 21, adjusting part 24 is equipped with two sets ofly, two sets of adjusting part 24 structure is the same, two sets of adjusting part 24 symmetry sets up the both sides above leading truck 21, it installs through two sets of adjusting part 24 to compress tightly live-rollers 23 in two adjustment tanks on leading truck 21, every group adjusting part 24 all includes regulating plate 241, adjusting cylinder 242 and regulation seat 243, regulating plate 241 is fixed to be set up the top of leading truck 21, adjusting cylinder 242 is fixed to be set up on regulating plate 241, the output end of the adjusting cylinder 242 is arranged downwards, the output end of the adjusting cylinder 242 penetrates through the adjusting plate 241 and extends to the lower side of the adjusting plate 241, the adjusting seat 243 is fixedly arranged at the output end of the adjusting cylinder 242, two ends of the pressing rotating roller 23 are respectively rotatably arranged on the adjusting seats 243 in the two adjusting parts 24, two cables are respectively pressed and aligned through the work of the two groups of guiding pressing components 2 and then guided, when the guiding pressing components 2 work, the adjusting parts 24 on the guide frame 21 work to drive the pressing rotating roller 23 to move downwards, the adjusting cylinder 242 on the adjusting plate 241 works to drive the adjusting seat 243 to adjust downwards, the adjusting seat 243 drives the pressing rotating roller 23 to adjust downwards to complete pressing operation, the pressing rotating roller 23 and the guiding rotating roller 22 are slowly pressed close, and when the adjusting is carried out to a certain degree, the pressing cables are fixed between the two pressing rotating rollers, when the clamping and conveying assembly 3 works, the guide rotating roller 22 can also guide and convey the cables, and the cables cannot deviate in any way during the guide and conveying process, and the cable connection operation cannot be influenced.
Each group of the clamping and conveying assemblies 3 comprises a conveying part 31 and a clamping part 32, the clamping part 32 is fixedly arranged on the conveying part 31, the conveying part 31 can drive the clamping part 32 to move and adjust, the conveying part 31 comprises a conveying motor 311, two driving bevel gears 312, two driving seats 313, a conveying screw 314, two auxiliary conveying rods 315, a conveying table 316 and a linkage bevel gear 317, the conveying motor 311 is fixedly arranged on the worktable 1, the driving bevel gears 312 are fixedly arranged on an output shaft of the conveying motor 311, the two driving seats 313 are symmetrically and fixedly arranged on the worktable 1, the conveying screw 314 is rotatably arranged on the two driving seats 313, the auxiliary conveying rods 315 are fixedly arranged on the two driving seats 313, the auxiliary conveying rods 315 are positioned beside the conveying screw 314, the conveying table 316 is arranged on the conveying screw 314 and the auxiliary conveying rods 315, the linkage bevel gear 317 is fixedly arranged at one end of the conveying screw rod 314, the driving bevel gear 312 is meshed with the linkage bevel gear 317, two groups of clamping conveying assemblies 3 work to clamp two ends of two cables respectively and then move relatively to be gradually close to and butted together, the conveying component 31 in each clamping conveying assembly 3 is used for conveying the cables, the clamping component 32 is arranged to clamp and fix the cables, when the conveying component 31 works, the conveying motor 311 works to drive the driving bevel gear 312 to rotate, the driving bevel gear 312 drives the linkage bevel gear 317 meshed with the driving bevel gear 312 to rotate, the linkage bevel gear 317 drives the conveying screw rod 314 fixedly connected with the linkage bevel gear 317 to rotate, the conveying screw rod 314 rotates on the two driving seats 313 to drive the conveying table 316 to perform the operation of moving conveying, and the auxiliary conveying rod 315 plays a role of auxiliary conveying.
The clamping component 32 comprises a clamping seat 321, a U-shaped frame 322, two clamping cylinders 323 and two clamping plates 324, the clamping seat 321 is vertically and fixedly arranged on the conveying table 316, the U-shaped frame 322 is fixedly arranged at the top of the clamping seat 321, the two clamping cylinders 323 are symmetrically arranged on two sides of the U-shaped frame 322, output ends of the two clamping cylinders 323 respectively penetrate through two side walls of the U-shaped frame 322 and extend into the U-shaped frame 322, the two clamping plates 324 are respectively fixed at an output end of one clamping cylinder 323, a rubber pad is attached to each clamping plate 324, when the clamping component 32 works, the two clamping cylinders 323 on the U-shaped frame 322 work relatively to move to drive the two clamping plates 324 to move relatively to clamp and fix the cable, and the rubber pads on the clamping plates 324 are used for preventing abrasion of the cable.
The moving assembly 41 comprises a moving slide rail 411, a moving sliding table 412, a moving rack 413, a moving motor 414 and a moving gear 415, the moving slide rail 411 is fixedly arranged on the working table 1, a plurality of moving teeth are fixedly arranged on one side of the moving slide rail 411 at intervals, the moving sliding table 412 is arranged on the moving slide rail 411, the moving sliding table 412 is in sliding fit with the moving slide rail 411, the moving rack 413 is in an L shape, one end of the moving rack 413 is fixedly arranged on the moving sliding table 412, the moving motor 414 is fixedly arranged on the moving sliding table 412, the moving gear 415 is fixedly arranged on an output shaft of the moving motor 414, the moving gear 415 is engaged with the plurality of moving teeth on the moving slide rail 411, when the moving assembly 41 works, the moving motor 414 works to drive the moving gear 415 to rotate, and the moving gear 415 moves on the plurality of moving teeth engaged with the moving gear 415, the moving motor 414 drives the moving slide table 412 and the moving frame 413 to move synchronously, and the moving slide table 412 performs moving adjustment on the moving slide 411.
Lifting unit 42 includes first electric putter 421, auxiliary push rod 422 and lifter plate 423, first electric putter 421 is fixed to be set up remove on the frame 413, the output of first electric putter 421 sets up, auxiliary push rod 422 is equipped with two sets ofly, and is two sets of auxiliary push rod 422 is all fixed to be set up remove on the frame 413, and is two sets of auxiliary push rod 422 sets up respectively the both sides of first electric putter 421, and is two sets of auxiliary push rod 422's output all sets up, lifter plate 423 is fixed to be set up the output of first electric putter 421 and two sets of on auxiliary push rod 422's the output, when lifting unit 42 during operation, the work of first electric putter 421 on the removal frame 413 drives lifter plate 423 and goes up and down the operation, and auxiliary push rod 422 plays the effect of supplementary lift.
The pushing assembly 43 comprises a fixing rod 431, a pushing rod 432, two second electric pushing rods 433 and two pushing blocks 434, the fixing rod 431 is fixedly arranged on the lifting plate 423, the fixing rod 431 is of a hollow structure, the push rod 432 is arranged in the fixing rod 431, the push rod 432 is in sliding fit with the fixing rod 431, the two second electric push rods 433 are symmetrically and fixedly arranged at two sides outside the fixing rod 431, one end of each of the two push blocks 434 is fixedly arranged at the output end of one second electric push rod 433, the other end of each of the two push blocks 434 is fixedly connected with the push rod 432, when the pushing assembly 43 works, the two second electric push rods 433 work to respectively drive the two pushing blocks 434 to work, and the two pushing blocks 434 drive the pushing rod 432 to slide on the fixing rod 431, so that the pushing operation is completed.
The adjusting assembly 44 comprises an adjusting motor 441, an adjusting belt 442, a mounting base 443, an adjusting shaft 444 and an adjusting block 445, the adjusting motor 441 is fixedly arranged on the push rod 432, the mounting seats 443 are arranged in two numbers, the two mounting seats 443 are symmetrically arranged on two sides of the push rod 432, the adjusting shaft 444 is rotatably mounted on the two mounting seats 443, the adjusting belt 442 is sleeved on the output shaft of the adjusting motor 441 and one end of the adjusting shaft 444, the adjusting block 445 is fixedly arranged at the middle section of the adjusting shaft 444, the welding machine 45 is fixedly arranged on the adjusting block 445, when the adjusting assembly 44 works, the adjusting motor 441 works to drive the adjusting belt 442 to rotate, the adjusting belt 442 drives the adjusting shaft 444 to rotate, and the adjusting shaft 444 rotates on the two mounting seats 443 to drive the adjusting block 445 fixedly connected with the adjusting shaft to rotate, so that the angle adjustment is completed.
The working principle of the invention is as follows: when the invention needs to carry out wiring operation on the two ends of two cables, firstly, two groups of guiding and pressing components 2 on a workbench 1 work to respectively press and align the two cables for guiding, then two groups of clamping and conveying components 3 work to respectively clamp the two ends of the two cables and then relatively move to slowly approach and butt together, at the moment, a wiring mechanism 4 works to weld and fix the two cable ends butted together, a moving component 41 in the wiring mechanism 4 is used for driving a welding machine 45 to move and adjust on the workbench 1, a lifting component 42 is arranged for driving the welding machine 45 to carry out height adjustment, a pushing component 43 is arranged for driving the welding machine 45 to carry out pushing operation forwards, an adjusting component 44 is arranged for adjusting the angle position of the welding machine 45, the invention realizes the automatic wiring operation between the two cables through the matching of the components, need not traditional artifical manual welding operation, the practicality is higher.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, those skilled in the art will appreciate that; the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.