CN111087824A - Environment-resistant electromagnetic protection composite conductive rubber and preparation method thereof - Google Patents

Environment-resistant electromagnetic protection composite conductive rubber and preparation method thereof Download PDF

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Publication number
CN111087824A
CN111087824A CN202010013600.7A CN202010013600A CN111087824A CN 111087824 A CN111087824 A CN 111087824A CN 202010013600 A CN202010013600 A CN 202010013600A CN 111087824 A CN111087824 A CN 111087824A
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parts
conductive
conductive rubber
rubber
environment
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任圣平
王月祥
王胜利
李彦奎
张小刚
赵维富
刘帆
李东
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CETC 33 Research Institute
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • C08L83/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0806Silver
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0812Aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Conductive Materials (AREA)

Abstract

The invention relates to the technical field of functional composite rubber in electronic materials, in particular to environment-resistant electromagnetic protection composite conductive rubber and a preparation method thereof. The composite conductive rubber is integrally vulcanized and molded by a conductive part and a non-conductive part, the basic performance of the prepared composite rubber completely meets the relevant standard of a conductive rubber gasket, and the fluorosilicone conductive rubber is used as base rubber and has stable performance in an oil seal environment, namely, oil corrosion resistance; the mildew-proof property and the flexibility of the composite strip are enhanced through the carbon nano tube reinforcing agent; the salt spray corrosion resistance of the aluminum-silver composite conductive rubber is enhanced through the graphene oxide; the glass beads enhance the thermal stability of the composite strip in the high-temperature forming process; the main function of the non-conducting part of the composite conductive rubber strip prepared by the invention is environmental sealing, and the main function of the conducting part is electromagnetic sealing. The special environment-resistant requirement of equipment for operation in an extreme environment on the electromagnetic protection sealing strip is met.

Description

Environment-resistant electromagnetic protection composite conductive rubber and preparation method thereof
Technical Field
The invention relates to the technical field of functional composite rubber in electronic materials, in particular to environment-resistant electromagnetic protection composite conductive rubber and a preparation method thereof.
Background
Electromagnetic shielding is a measure for preventing a high-frequency electromagnetic field from propagating in space by using a shielding body, and is an effective means for inhibiting radiation interference; electromagnetic leakage at gaps of assembly surfaces of shielding bodies such as a chassis, a cabinet and the like seriously influences the electromagnetic compatibility of equipment, and the conductive gasket can fill the gaps, improve the electrical continuity of contact surfaces, effectively inhibit leakage at the gaps and is the most widely applied shielding material at present.
The high-conductivity rubber composite material has excellent electromagnetic shielding performance and environmental sealing performance, but in coastal and humid environments, salt solution formed by humid moisture can be attached to the surfaces of electromagnetic shielding rubber and electronic equipment, so that electrochemical corrosion occurs on the local part of the conductive rubber, and the electromagnetic sealing performance and the environmental sealing performance of the conductive rubber sealing strip are influenced. In addition, the common conductive rubber strip is easy to corrode when used in an oil seal environment.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the environment-resistant electromagnetic protection composite conductive rubber with obvious environmental adaptability and the preparation method thereof.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
an environment-resistant electromagnetic protection composite conductive rubber is integrally vulcanized and molded by a conductive part and a non-conductive part; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 260 parts of conductive silver powder 240-260 parts, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
Further, it is composed of a conductive portion and a non-conductive portion; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of fluorosilicone rubber, 260 parts of conductive silver powder, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
Further, the conductive silver powder is glass silver plating powder or aluminum silver plating powder.
Further, the reinforcing agent adopts carbon nano tubes or graphene oxide; the carbon nano tube enhances the mildew-proof property and the flexibility of the composite strip; the salt spray corrosion resistance of the aluminum-silver composite conductive rubber is enhanced by the graphene oxide.
Further, the vulcanizing agent adopts hydrogen-containing silicone oil.
Further, chloroplatinic acid is used as the vulcanization accelerator.
A preparation method of environment-resistant electromagnetic protection composite conductive rubber comprises the following steps:
s1, weighing raw materials of the conductive part and the non-conductive part according to the formula respectively;
s2, adding the conductive rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s3, adding the conductive silver powder and the reinforcing agent into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s4, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a conductive rubber material;
s5, adding the non-conducting rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s6, adding the glass beads into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s7, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a non-conductive rubber material;
s8, respectively filling the conductive rubber compound prepared in the S4 and the non-conductive rubber compound prepared in the S7 into two material cylinders of a double-material extruder for extrusion, and vulcanizing and forming at the high temperature of 300 ℃.
Further, the cross section of the conductive rubber molded in the step S8 is hollow or solid.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an environment-resistant electromagnetic protection composite conductive rubber and a preparation method thereof, the basic performance of the prepared composite conductive rubber strip completely meets the relevant standard of a conductive rubber gasket, and the composite conductive rubber strip has stable performance in an oil-sealed environment by taking fluorosilicone conductive rubber as base rubber, namely is resistant to oil corrosion; the mildew-proof property and the flexibility of the composite strip are enhanced through the carbon nano tube reinforcing agent; the salt spray corrosion resistance of the aluminum-silver composite conductive rubber is enhanced through the graphene oxide; the glass beads enhance the thermal stability of the composite strip in the high-temperature forming process; the main function of the non-conducting part of the composite conductive rubber strip prepared by the invention is environmental sealing, and the main function of the conducting part is electromagnetic sealing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An environment-resistant electromagnetic protection composite conductive rubber is integrally vulcanized and molded by a conductive part and a non-conductive part; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 260 parts of conductive silver powder 240-260 parts, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
Further, it is composed of a conductive portion and a non-conductive portion; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of fluorosilicone rubber, 260 parts of conductive silver powder, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
In the embodiment, the conductive silver powder is glass silver plating powder or aluminum silver plating powder; the reinforcing agent adopts carbon nano tubes or graphene oxide; the carbon nano tube enhances the mildew-proof property and the flexibility of the composite strip; the salt spray corrosion resistance of the aluminum-silver composite conductive rubber is enhanced by the graphene oxide. The vulcanizing agent adopts hydrogen-containing silicone oil. The vulcanization accelerator adopts chloroplatinic acid.
Example 1
S1, weighing raw materials of the conductive part and the non-conductive part according to the formula respectively; wherein the conductive part comprises 100 parts of silicon rubber, 248 parts of glass silver plating powder, 1.0 part of carbon nano tube reinforcing agent, 1.2 parts of silane coupling agent, 0.62 part of hydroxyl silicone oil, 1.31 parts of vulcanizing agent hydrogen-containing silicone oil and 0.62 part of vulcanization accelerator chloroplatinic acid; the non-conducting part is prepared from 100 parts of silicon rubber, 18 parts of glass beads, 0.41 part of hydroxyl silicone oil, 0.58 part of vulcanizing agent hydrogen-containing silicone oil and 0.52 part of vulcanization accelerator chloroplatinic acid;
s2, adding the conductive rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s3, adding the glass silver plating powder and the reinforcing agent into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s4, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a conductive rubber material;
s5, adding the non-conducting rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s6, adding the glass beads into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s7, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a non-conductive rubber material;
s8, respectively filling the conductive rubber compound prepared in the S4 and the non-conductive rubber compound prepared in the S7 into two material cylinders of a double-material extruder for extrusion, and vulcanizing and forming at the high temperature of 300 ℃.
The composite conductive rubber strip prepared according to the process formula has the following performance tests:
Figure DEST_PATH_IMAGE002
example 2
S1, weighing raw materials of the conductive part and the non-conductive part according to the formula respectively; the material formula of the conductive part comprises 100 parts of fluorosilicone rubber, 268 parts of aluminum-plated silver powder, 0.85 part of graphene oxide, 0.56 part of hydroxyl silicone oil, 1.28 parts of vulcanizing agent hydrogen-containing silicone oil and 0.665 part of vulcanization accelerator; the material formula of the non-conducting part comprises 100 parts of fluorosilicone rubber, 16 parts of glass beads, 3.8 parts of silane coupling agent, 0.42 part of hydroxyl silicone oil, 0.58 part of vulcanizing agent hydrogen-containing silicone oil and 0.48 part of vulcanization accelerator;
s2, adding the conductive rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s3, adding the aluminum-plated silver powder and the reinforcing agent into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s4, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a conductive rubber material;
s5, adding the non-conducting rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s6, adding the glass beads into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s7, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a non-conductive rubber material;
s8, respectively filling the conductive rubber compound prepared in the S4 and the non-conductive rubber compound prepared in the S7 into two material cylinders of a double-material extruder for extrusion, and vulcanizing and forming at the high temperature of 300 ℃.
The composite conductive rubber strip prepared according to the process formula has the following performance tests:
Figure DEST_PATH_IMAGE004
the cross section of the conductive rubber molded in the embodiment is hollow or solid.
Although only the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art, and all changes are encompassed in the scope of the present invention.

Claims (8)

1. The environment-resistant electromagnetic protection composite conductive rubber is characterized in that: the conductive part and the non-conductive part are integrally vulcanized and molded; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 260 parts of conductive silver powder 240-260 parts, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
2. The environment-resistant electromagnetic protection composite conductive rubber as claimed in claim 1, wherein: the conductive part and the non-conductive part form the conductive part; the conductive part is prepared from the following raw materials in parts by weight: 100 parts of fluorosilicone rubber, 260 parts of conductive silver powder, 0.8-1.8 parts of silane coupling agent, 0.5-1.5 parts of reinforcing agent, 0.4-0.75 part of hydroxyl silicone oil, 1.2-1.5 parts of vulcanizing agent and 0.6-0.95 part of vulcanization accelerator; the non-conducting part is prepared from the following raw materials in parts by weight: 100 parts of silicon rubber, 15-20 parts of glass beads, 3-5 parts of silane coupling agent, 0.38-0.45 part of hydroxyl silicone oil, 0.4-0.65 part of vulcanizing agent and 0.45-0.55 part of vulcanization accelerator.
3. The environment-resistant electromagnetic protection composite conductive rubber as claimed in claim 1, wherein: the conductive silver powder is glass silver plating powder or aluminum silver plating powder.
4. The environment-resistant electromagnetic protection composite conductive rubber as claimed in claim 1, wherein: the reinforcing agent adopts carbon nano tubes or graphene oxide.
5. The environment-resistant electromagnetic protection composite conductive rubber as claimed in claim 1, wherein: the vulcanizing agent adopts hydrogen-containing silicone oil.
6. The environment-resistant electromagnetic protection composite conductive rubber as claimed in claim 1, wherein: the vulcanization accelerator adopts chloroplatinic acid.
7. A preparation method of environment-resistant electromagnetic protection composite conductive rubber is characterized by comprising the following steps:
s1, weighing raw materials of the conductive part and the non-conductive part according to the formula respectively;
s2, adding the conductive rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s3, adding the conductive silver powder and the reinforcing agent into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s4, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a conductive rubber material;
s5, adding the non-conducting rubber base material, the hydroxyl silicone oil and the silane coupling agent into an internal mixer for mixing for 10-15 minutes;
s6, adding the glass beads into an internal mixer, and continuously mixing for 15-20 minutes, wherein the mixing temperature is controlled below 80 ℃;
s7, adding a vulcanizing agent, mixing for 3-5 minutes, adding a vulcanization accelerator, mixing for 3-5 minutes, and controlling the mixing temperature to be below 35 ℃ to obtain a non-conductive rubber material;
s8, respectively filling the conductive rubber compound prepared in the S4 and the non-conductive rubber compound prepared in the S7 into two material cylinders of a double-material extruder for extrusion, and vulcanizing and forming at the high temperature of 300 ℃.
8. The preparation method of the environment-resistant electromagnetic protection composite conductive rubber according to claim 7, characterized by comprising the following steps: the cross section of the conductive rubber formed in the step S8 is hollow or solid.
CN202010013600.7A 2020-01-07 2020-01-07 Environment-resistant electromagnetic protection composite conductive rubber and preparation method thereof Pending CN111087824A (en)

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CN105504818A (en) * 2015-12-24 2016-04-20 中国电子科技集团公司第三十三研究所 Co-extrusion type water-air sealing composite conductive rubber strip
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