CN111086846A - Intelligent refrigerator box body foaming conveying line and production method thereof - Google Patents

Intelligent refrigerator box body foaming conveying line and production method thereof Download PDF

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Publication number
CN111086846A
CN111086846A CN201911319960.3A CN201911319960A CN111086846A CN 111086846 A CN111086846 A CN 111086846A CN 201911319960 A CN201911319960 A CN 201911319960A CN 111086846 A CN111086846 A CN 111086846A
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China
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conveying line
box
foaming
box body
line
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CN201911319960.3A
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CN111086846B (en
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蒋友明
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Shenzhen Weixing Industrial Equipment Co Ltd
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Shenzhen Weixing Industrial Equipment Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged

Abstract

The invention discloses an intelligent refrigerator box body foaming conveying line and a production method thereof, wherein the intelligent refrigerator box body foaming conveying line comprises more than one foaming production line, and each foaming production line comprises: a plurality of foaming anchor clamps, first transition transfer chain, the second transition transfer chain, first advances delivery box transfer chain, the second business turn over delivery box transfer chain, total case transfer chain of advancing, total case transfer chain of going out, first weighing device, the second weighing device, first bar code scanner, the second bar code scanner, the drying tunnel, temperature controller and master controller, be equipped with jacking mechanism in first business turn over delivery box transfer chain and second business turn over delivery box transfer chain complex one end, the master controller respectively with the foaming anchor clamps, first weighing device, the second weighing device, first bar code scanner, the second bar code scanner, temperature controller, first business turn over delivery box transfer chain, second business turn over delivery box transfer chain, first transition transfer chain, the second transition transfer chain, total case transfer chain of advancing and total case transfer chain of going out carry out the electricity and connect. The invention improves the working efficiency and the foaming efficiency.

Description

Intelligent refrigerator box body foaming conveying line and production method thereof
Technical Field
The invention relates to the technical field of foaming, in particular to an intelligent refrigerator body foaming conveying line and a production method thereof.
Background
Along with the development of refrigerators, large-volume refrigerators are more and more popular, the refrigerator body of the same large-volume refrigerator is larger, the foaming difficulty of the large refrigerator body is larger, the quality of the product directly influences the heat preservation effect of a final product, at present, whether final foaming is qualified or not is generally controlled by calculating and controlling foaming pressure in the early stage, in case that the final foaming effect is easily influenced on the premise that the foaming equipment and the pressure are not well controlled, most of the existing large-volume refrigerators are still manually detected in the processing process, the processing efficiency is low, and the processing cost is further improved due to high labor cost.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provide the intelligent refrigerator box body foaming conveying line and the production method thereof, wherein the intelligent refrigerator box body foaming conveying line has a simple structure, is convenient to operate, reduces the processing cost, improves the working efficiency, automatically monitors and feeds back the foaming process before and after foaming, and further improves the foaming yield.
In order to achieve the purpose, the invention designs an intelligent refrigerator box body foaming conveying line which comprises more than one foaming production line, wherein each foaming production line comprises the following devices:
more than one foaming clamp which does not use the specification and can be replaced;
the first transition conveying line is communicated with each foaming clamp;
the second transition conveying line is connected with the first transition conveying line;
the material injection gun head walking trolley can convey the foaming material to a box body on the foaming fixture;
the first transition conveying line is provided with a first input and output box conveying line which has the same number as the foaming clamps and corresponds to the foaming clamps one by one;
the first transition conveying line is provided with second in-out conveying lines which have the same number as the first in-out conveying lines and correspond to one end of the first in-out conveying lines one by one;
the main box inlet conveying line is arranged on one side of the second transition conveying line;
the main box outlet conveying line is arranged on one side of the first transition conveying line;
the first weighing device is arranged between the main box feeding conveying line and the second transition conveying line;
the second weighing device is arranged between the total box outlet conveying line and the first transition conveying line;
the first bar code scanner is arranged at the inlet of the second transition conveying line;
the second bar code scanner is arranged at the outlet of the first transition conveying line;
the drying tunnel is arranged at the inlet of the second transition conveying line and is positioned at the rear end of the first bar code scanner, and a temperature controller is arranged on the drying tunnel;
a master controller;
the main controller is electrically connected with the foaming clamp, the first weighing device, the second weighing device, the first bar code scanner, the second bar code scanner, the temperature controller, the first input and output box conveying line, the second input and output box conveying line, the first transition conveying line, the second transition conveying line, the total input box conveying line and the total output box conveying line respectively.
Further, the drying tunnel air exhausting device comprises an air exhausting mechanism for exhausting air to the drying tunnel.
Further, still include the retooling dolly that changes the die carrier on the foaming anchor clamps.
Furthermore, a detection sensor which enables the box body and the foaming clamp to be positioned on the same central line is arranged on the foaming clamp.
Further, the first weigher is arranged on the second transition conveying line, and a first weighing jacking device is arranged on the second transition conveying line.
Furthermore, the second weigher is arranged on the total box output conveying line, and a second weighing jacking device is arranged on the total box output conveying line.
The invention also discloses a production method for foaming the intelligent refrigerator body, which comprises the following steps:
s1, firstly, placing the box body into a main box feeding conveying line, and conveying the main box feeding conveying line to a second transition conveying line;
s2, weighing the conveyed product by using a first weighing device; weighing to obtain a weight value;
s3, preheating through a drying tunnel;
s4, continuously conveying the bar codes scanned by the first bar code scanner through a second transition conveying line;
s5, then sending the bar code and the weight value of each box body to a master controller for recording;
s6, according to the bar code, the main controller can obtain the specification information of the box body through the bar code scanner; then the box body is conveyed to a foaming clamp with a corresponding specification, the box body is firstly conveyed to a second in-out output box conveying line corresponding to the foaming clamp on the way at the moment, the box body is conveyed to the other end through the second in-out output box conveying line, at the moment, the box body is obtained by a jacking mechanism on the first in-out output box conveying line and conveyed into the foaming clamp for foaming treatment, the foaming treatment is carried out, the box body is conveyed to a first transition conveying line after the foaming treatment is finished, a controller firstly judges whether the next first in-out box conveying line enters or exits the box when the box body is discharged, if the box body is entering or exiting the box body, the controller waits on the first transition conveying line until the front process is finished;
s7, conveying the box bodies to the other end of the first transition conveying line, weighing the box bodies for the second time by using a second weighing device, reading the bar codes and the weight values of the box bodies again when the box bodies are delivered out of the warehouse, finding out the weight values of the box bodies stored before and after the box bodies are delivered through the bar codes, calculating the weight difference value before and after the box bodies are delivered, comparing the weight difference value with a preset range, and when the weight difference value is smaller than or equal to the preset value, determining that the weight difference value meets the requirements and directly sending; when the weight difference is larger than the preset value, the requirement is not met, and the line can be stopped and the alarm prompt is given.
Furthermore, the preheating temperature range of the drying tunnel is 30-70 ℃ and the operation can be adjusted.
Further, the preheating time of the drying tunnel needs to be more than 3 min.
Furthermore, two sections of roller conveying lines with different speeds are arranged in the drying tunnel, the speed of the first section of roller is 12 m/min, and the speed of the second section of roller is 30 m/min.
The invention obtains a foamed conveying line of intelligent refrigerator body and its preparation method, put the body into the case conveying line of the total case, the case conveying line of the total case carries on conveying to the second transition conveying line; then, weighing the conveyed product by using a first weighing device; weighing to obtain a weight value; then preheating treatment is carried out through a drying tunnel; continuously conveying the bar code of the scanning box body through the first bar code scanner by using a second transition conveying line; then the bar code and the weight value of each box body are sent to a master controller to be recorded; according to the bar code, the main controller can acquire the specification information of the box body through a bar code scanner; then the box body is conveyed to a foaming clamp with a corresponding specification, the box body is firstly conveyed to a second in-out output box conveying line corresponding to the foaming clamp on the way at the moment, the box body is conveyed to the other end through the second in-out output box conveying line, at the moment, the box body is obtained by a jacking mechanism on the first in-out output box conveying line and conveyed into the foaming clamp for foaming treatment, the foaming treatment is carried out, the box body is conveyed to a first transition conveying line after the foaming treatment is finished, a controller firstly judges whether the next first in-out box conveying line enters or exits the box when the box body is discharged, if the box body is entering or exiting the box body, the controller waits on the first transition conveying line until the front process is finished; the box is conveyed to the other end of the first transition conveying line, a second weighing device is used for weighing the box for the second time, the bar code and the weight value of the box are read again when the box is delivered out of the warehouse, the weight value of the box is stored before the box is found through the bar code, the weight difference value before and after the box is delivered is calculated, the comparison with the preset range is carried out, when the weight difference value is smaller than or equal to the preset value, the requirement is met, and the box is directly sent to the main box delivery conveying line; when the weight difference is larger than the preset value, the requirement is considered not to be met, the line can be stopped, the alarm prompt can be given out, automatic control is achieved through the structure, a plurality of workers are not needed, the labor cost is finally reduced, and the finished product rate of foaming is improved by detecting the quality before and after foaming in real time.
Drawings
In order to more clearly illustrate the implementation of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
Fig. 1 is a schematic structural diagram of a foaming line in a foaming conveyor line for an intelligent refrigerator body in embodiment 1;
fig. 2 is a schematic structural diagram of a foaming line in the intelligent refrigerator box body foaming conveyor line in embodiment 2;
fig. 3 is a schematic structural view of a foaming line in the intelligent refrigerator box body foaming conveyor line in embodiment 3;
fig. 4 is a schematic structural diagram of a foaming line in the intelligent refrigerator box foaming conveyor line in embodiment 4.
In the reference symbols: a foaming line 1; a foaming jig 2; a first transition conveyor line 3; a second transition conveyor line 4; a material injection gun head walking trolley 5; a first in-out box conveying line 6; a second in-out output box conveyor line 7; the main box-entering conveying line 8; a main box discharging conveying line 9; a first scale 10; a second weigher 11; a first bar code scanner 12; a second barcode scanner 13; a drying tunnel 14; a temperature controller 15; a master controller 16; a jacking mechanism 17; an air exhaust mechanism 18; a die change trolley 19; a detection sensor 2; a first weighing jacking device 21; and a second weighing jacking device 22.
Detailed Description
The invention will be further described with reference to the following examples.
Example 1:
the intelligence freezer box foaming transfer chain that this embodiment provided, refer to fig. 1, include more than one foaming assembly line 1, each foaming assembly line 1 all includes following equipment:
more than one foaming clamp 2 which does not use the specification and can be replaced;
a first transition conveying line 3 communicated with each foaming clamp 2;
the second transition conveying line 4 is connected with the first transition conveying line 3;
a material injection gun head walking trolley 5 which can convey the foaming material to the box body on the foaming clamp 2;
the first transition conveying line 3 is provided with first input and output box conveying lines 6 which are the same in number as the foaming clamps 2 and correspond to the foaming clamps 2 one by one;
the first transition conveying line 4 is provided with second in-out conveying line 7 which has the same number as the first in-out conveying line 6 and corresponds to one end of the first in-out conveying line 6 one by one;
the main box inlet conveying line 8 is arranged on one side of the second transition conveying line 4;
the main box outlet conveying line 9 is arranged on one side of the first transition conveying line 3;
the first weighing device 10 is arranged between the main box feeding conveying line 8 and the second transition conveying line 4;
the second weighing device 11 is arranged between the total box outlet conveying line 9 and the first transition conveying line 3;
the first bar code scanner 12 is arranged at the inlet of the second transition conveying line 4;
the second bar code scanner 13 is arranged at the outlet of the first transition conveying line 3;
a drying tunnel 14 arranged at the inlet of the second transition conveying line 4 and positioned at the rear end of the first bar code scanner 12, wherein a temperature controller 15 is arranged on the drying tunnel 14;
a master controller 16;
the main controller 16 is electrically connected with the foaming fixture 2, the first weighing device 10, the second weighing device 11, the first bar code scanner 12, the second bar code scanner 13, the temperature controller 15, the first input and output box conveyor line 6, the second input and output box conveyor line 7, the first transition conveyor line 3, the second transition conveyor line 4, the total input box conveyor line 8 and the total output box conveyor line 9 respectively.
Further, the first weighing device 10 is arranged on the main box-feeding conveying line 8, and a first weighing jacking device 21 is arranged on the main box-feeding conveying line 8.
Further, the second weigher 11 is arranged on the total box output conveying line 9, and a second weighing jacking device 22 is arranged on the total box output conveying line 9.
The embodiment also discloses a production method for foaming the intelligent refrigerator body, which specifically comprises the following steps:
s1, firstly, placing the box body into a main box feeding conveying line 8, and conveying the main box feeding conveying line 8 to a second transition conveying line 4;
s2, weighing the conveyed products by using the first weighing device 10; weighing to obtain a weight value;
s3, preheating through the drying tunnel 14;
s4, continuously conveying the bar codes scanned by the first bar code scanner 12 through the second transition conveying line 4;
s5, then sending the bar code and the weight value of each box to the master controller 16 for recording;
s6, according to the bar code, the main controller 16 can obtain the specification information of the box body through the bar code scanner; then the box body is conveyed to a foaming clamp 2 with a corresponding specification, the box body is firstly conveyed to a second in-out output box conveying line 7 corresponding to the foaming clamp 2 on the way at the moment, the box body is conveyed to the other end through the second in-out output box conveying line 7, the box body is obtained by a jacking mechanism 17 on a first in-out box conveying line 6 and conveyed into the foaming clamp 2 for foaming treatment, the foaming treatment is carried out, the box body is conveyed to a first transition conveying line 3 after the foaming is finished, a controller judges whether the next first in-out box conveying line 6 enters or exits the box or not when the box body is discharged, if the box body is entering or exiting, the controller waits on the first transition conveying line 3 at the moment until the front process is finished, and the box body;
s7, the box is conveyed to the other end of the first transition conveying line 3, the box is weighed for the second time by the second weighing device 11, the bar code and the weight value of the box are read again when the box is delivered out of the warehouse, the weight value of the box is stored before the box is found through the bar code, the weight difference value before and after the box is delivered is calculated, the weight difference value is compared with a preset range, when the weight difference value is smaller than or equal to the preset value, the box is considered to be in accordance with the requirement, and the box is directly conveyed to the; when the weight difference is larger than the preset value, the requirement is not met, and the line can be stopped and the alarm prompt is given.
Further, the preheating temperature range of the drying tunnel 14 is adjustable between 30 ℃ and 70 ℃.
Further, the preheating time of the drying tunnel 14 needs to be more than 3 min.
Further, two sections of roller conveying lines with different speeds are arranged in the drying tunnel 14, the speed of the first section of roller is 12 m/min, and the speed of the second section of roller is 30 m/min.
When in work: firstly, placing the box body into a main box feeding conveying line 8, and conveying the main box feeding conveying line 8 to a second transition conveying line 4; then the conveyed product is weighed by the first weigher 10; weighing to obtain a weight value; then preheating treatment is carried out through a drying tunnel 14; continuously conveying the bar code of the box body scanned by the first bar code scanner 12 by using the second transition conveying line 4; then the bar code and the weight value of each box body are sent to the main controller 16 to be recorded; according to the bar code, the main controller 16 can acquire the specification information of the box body through a bar code scanner; then the box body is conveyed to a foaming clamp 2 with a corresponding specification, the box body is firstly conveyed to a second in-out output box conveying line 7 corresponding to the foaming clamp 2 on the way at the moment, the box body is conveyed to the other end through the second in-out output box conveying line 7, the box body is obtained by a jacking mechanism 17 on a first in-out box conveying line 6 and conveyed into the foaming clamp 2 for foaming treatment, the foaming treatment is carried out, the box body is conveyed to a first transition conveying line 3 after the foaming is finished, a controller judges whether the next first in-out box conveying line 6 enters or exits the box or not when the box body is discharged, if the box body is entering or exiting, the controller waits on the first transition conveying line 3 at the moment until the front process is finished, and the box body; the box is conveyed to the other end of the first transition conveying line 3, the second weighing device 11 is used for weighing the box for the second time, the bar code and the weight value of the box are read again when the box is delivered out of the warehouse, the weight value of the box is stored before the box is found through the bar code, the weight difference value before and after the box is delivered is calculated, the weight difference value is compared with the preset range, when the weight difference value is smaller than or equal to the preset value, the box is considered to be in accordance with the requirement, and the box is directly conveyed to; when the weight difference is larger than the preset value, the requirement is considered not to be met, the line can be stopped, the alarm prompt can be given out, automatic control is achieved through the structure, a plurality of workers are not needed, the labor cost is finally reduced, and the finished product rate of foaming is improved by detecting the quality before and after foaming in real time.
Example 2:
the intelligent refrigerator box foaming conveyor line that this embodiment provided, refer to fig. 2, further, still include the mechanism 18 of airing exhaust that airs exhaust to drying tunnel 14.
Example 3:
the intelligence freezer box foaming transfer chain that this embodiment provided, refer to fig. 3, further, still include the retooling dolly 19 that carries out the change to the die carrier on the foaming anchor clamps 2.
Example 4:
the intelligence freezer box foaming transfer chain that this embodiment provided, refer to fig. 4, further, be equipped with on foaming anchor clamps 2 with box and foaming anchor clamps 2 at the detection sensor 20 of same central line.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides an intelligence freezer box foaming transfer chain which characterized in that: including more than one foaming assembly line, each foaming assembly line all includes following equipment:
more than one foaming clamp which does not use the specification and can be replaced;
the first transition conveying line is communicated with each foaming clamp;
the second transition conveying line is connected with the first transition conveying line;
the material injection gun head walking trolley can convey the foaming material to a box body on the foaming fixture;
the first transition conveying line is provided with a first input and output box conveying line which has the same number as the foaming clamps and corresponds to the foaming clamps one by one;
the first transition conveying line is provided with second in-out conveying lines which have the same number as the first in-out conveying lines and correspond to one end of the first in-out conveying lines one by one;
the main box inlet conveying line is arranged on one side of the second transition conveying line;
the main box outlet conveying line is arranged on one side of the first transition conveying line;
the first weighing device is arranged between the main box feeding conveying line and the second transition conveying line;
the second weighing device is arranged between the total box outlet conveying line and the first transition conveying line;
the first bar code scanner is arranged at the inlet of the second transition conveying line;
the second bar code scanner is arranged at the outlet of the first transition conveying line;
the drying tunnel is arranged at the inlet of the second transition conveying line and is positioned at the rear end of the first bar code scanner, and a temperature controller is arranged on the drying tunnel;
a master controller;
the main controller is electrically connected with the foaming clamp, the first weighing device, the second weighing device, the first bar code scanner, the second bar code scanner, the temperature controller, the first input and output box conveying line, the second input and output box conveying line, the first transition conveying line, the second transition conveying line, the total input box conveying line and the total output box conveying line respectively.
2. The foaming conveyor line for the intelligent refrigerator box body as claimed in claim 1, wherein: also comprises an air exhaust mechanism for exhausting air to the drying tunnel.
3. The foaming conveyor line for the intelligent refrigerator box body as claimed in claim 1 or 2, wherein: the foaming fixture further comprises a mold changing trolley for replacing the mold frame on the foaming fixture.
4. The foaming conveyor line for the intelligent refrigerator box body as claimed in claim 1 or 2, wherein: the foaming clamp is provided with a detection sensor which enables the box body and the foaming clamp to be positioned on the same central line.
5. The foaming conveyor line for the intelligent refrigerator box body as claimed in claim 1 or 2, wherein: the first weighing device is arranged on the main box feeding conveying line, and a first weighing jacking device is arranged on the main box feeding conveying line.
6. The foaming conveyor line for the intelligent refrigerator box body as claimed in claim 1 or 2, wherein: the second weighing device is arranged on the total box discharging conveying line, and a second weighing jacking device is arranged on the total box discharging conveying line.
7. A production method for foaming an intelligent refrigerator body is characterized by comprising the following steps:
s1, firstly, placing the box body into a main box feeding conveying line, and conveying the main box feeding conveying line to a second transition conveying line;
s2, weighing the conveyed product by using a first weighing device; weighing to obtain a weight value;
s3, preheating through a drying tunnel;
s4, continuously conveying the bar codes scanned by the first bar code scanner through a second transition conveying line;
s5, then sending the bar code and the weight value of each box body to a master controller for recording;
s6, according to the bar code, the main controller can obtain the specification information of the box body through the bar code scanner; then the box body is conveyed to a foaming clamp with a corresponding specification, the box body is firstly conveyed to a second in-out output box conveying line corresponding to the foaming clamp on the way at the moment, the box body is conveyed to the other end through the second in-out output box conveying line, at the moment, the box body is obtained by a jacking mechanism on the first in-out output box conveying line and conveyed into the foaming clamp for foaming treatment, the foaming treatment is carried out, the box body is conveyed to a first transition conveying line after the foaming treatment is finished, a controller firstly judges whether the next first in-out box conveying line enters or exits the box when the box body is discharged, if the box body is entering or exiting the box body, the controller waits on the first transition conveying line until the front process is finished;
s7, conveying the box bodies to the other end of the first transition conveying line, weighing the box bodies for the second time by using a second weighing device, reading the bar codes and the weight values of the box bodies again when the box bodies are delivered out of the warehouse, finding out the weight values of the box bodies stored before and after the box bodies are delivered through the bar codes, calculating the weight difference value before and after the box bodies are delivered, comparing the weight difference value with a preset range, and when the weight difference value is smaller than or equal to the preset value, determining that the weight difference value meets the requirements and directly sending; when the weight difference is larger than the preset value, the requirement is not met, and the line can be stopped and the alarm prompt is given.
8. The method of claim 7 for producing foamed intelligent refrigerator body, wherein the method comprises the following steps: the preheating temperature range of the drying tunnel is adjustable and operated at 30-70 ℃.
9. The method of claim 7 for producing foamed intelligent refrigerator body, wherein the method comprises the following steps: the preheating time of the drying channel needs to be more than 3 min.
10. The method of claim 7 for producing foamed intelligent refrigerator body, wherein the method comprises the following steps: two sections of roller conveying lines with different speeds are arranged in the drying channel, the speed of the first section of roller is 12 m/min, and the speed of the second section of roller is 30 m/min.
CN201911319960.3A 2019-12-19 2019-12-19 Intelligent refrigerator box body foaming conveying line and production method thereof Active CN111086846B (en)

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