CN111071566A - Control method and control system for plastic uptake box packer - Google Patents
Control method and control system for plastic uptake box packer Download PDFInfo
- Publication number
- CN111071566A CN111071566A CN201911348708.5A CN201911348708A CN111071566A CN 111071566 A CN111071566 A CN 111071566A CN 201911348708 A CN201911348708 A CN 201911348708A CN 111071566 A CN111071566 A CN 111071566A
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- China
- Prior art keywords
- plastic uptake
- control
- parameters
- control parameters
- blister pack
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
Abstract
The invention provides a control method of a plastic uptake box packer, which is characterized by comprising the following steps: setting a PLC control program and an operation interface on the plastic suction box packer, and selecting an operation mode on the operation interface; starting the PLC control program to control each component of the plastic uptake box packer to operate according to the set control parameters; in the operation process, the real-time working condition of the plastic box packaging machine is displayed through the operation interface; when the PLC control system finds a fault, the operation interface displays fault information according to an alarm prompt; and after the PLC control program controls the production of each process of the plastic uptake box packer to be completed, the control parameters of different product models are classified and stored. The invention aims to realize automatic packing of plastic uptake boxes at high speed, high efficiency and high quality, and solves the problems that the existing manual packing plastic uptake box has low efficiency and large error, and can not meet the packing accuracy of plastic uptake boxes of different types.
Description
Technical Field
The invention relates to the technical field of plastic-sucking box packing machines, in particular to a control method and a control system of a plastic-sucking box packing machine.
Background
After the digital product is produced, the plastic uptake box is required to be used for packaging and protecting the product for direct sale, the plastic uptake box has the effects of being convenient for storage and storage, being convenient for transportation, reducing damage and the like, in order to prevent the goods from being scattered when reaching a point of sale and ensure the integrity of the goods better, the electronic product generally can be packaged by the plastic uptake box, and the effective package can also be better delivered to a destination.
The plastic uptake box can be repeatedly used, but must clean intact, and it is good to wash the packing again to use up every time, therefore the task of artifical repeated packing every day is heavier, and packs every time and needs two people's cooperations just to accomplish, leads to the human consumption big, inefficiency. For the plastic uptake boxes with different sizes and models, the packing process is different, the error of manual packing on the plastic uptake boxes with different lengths and different widths is larger, and the requirement of the packing accuracy of the modern plastic uptake box can not be met.
Disclosure of Invention
The invention provides a control method and a control system for a plastic uptake box packer, and aims to solve the problems that the existing manual plastic uptake box packing machine is low in efficiency and large in error and cannot meet the packing accuracy requirements of plastic uptake boxes of different types.
A control method of a plastic uptake box packer is characterized by comprising the following steps:
setting a PLC control program and an operation interface on the plastic suction box packer, and selecting an operation mode on the operation interface;
starting the PLC control program to control each component of the plastic uptake box packer to operate according to the set control parameters;
in the operation process, the real-time working condition of the plastic box packaging machine is displayed through the operation interface;
when the PLC control system finds a fault, the operation interface displays fault information according to an alarm prompt;
and after the PLC control program controls the production of each process of the plastic uptake box packer to be completed, the control parameters of different product models are classified and stored.
Further, the operation mode can be selected as a manual operation mode, when the manual operation mode is operated, manual operation is executed, the control parameters of the packaging process of the plastic suction box packaging machine are set, and the corresponding control parameters are stored.
Further, the operation mode can be selected to be an automatic operation mode, and when the automatic mode is executed, the plastic-sucking box packer can directly call out prestored control parameters.
Further, after the production of each process is controlled by the PLC control program, the control parameters of different product models are classified and stored to obtain parameter information which is used as the prestored control parameters when the plastic uptake box packer is started next time to select the automatic mode.
Further, the control parameters comprise process parameters and product parameters, and the product parameters comprise length parameters and width parameters of the blister box.
In order to achieve the above object, according to another aspect of the present invention, there is provided a blister box packer control system including:
the PLC control program module is used for positioning the servo motor and controlling each part of the plastic uptake box packer to operate according to set control parameters;
the operation interface is used for selecting an operation mode and displaying real-time working conditions and fault information of the plastic box packaging machine;
the alarm module comprises an alarm information program and is used for prompting fault information;
the safety circuit module comprises an anti-collision protection circuit of each station movement mechanism of the plastic uptake box packaging machine;
and the data storage module is used for storing the control parameters corresponding to the product models and storing the control parameters according to the product models in a classified manner.
Further, the operation mode can be selected as a manual operation mode, when the manual operation mode is operated, manual operation is executed, the control parameter setting of the packaging process of the plastic uptake box packaging machine is carried out, and the corresponding control parameters are stored.
Further, the operation mode can be selected to be an automatic operation mode, and when the automatic mode is executed, the plastic-sucking box packer can directly call out prestored control parameters.
Further, after the production of each process is controlled by the PLC control program module, the obtained parameter information is classified and stored for the control parameters of different product models and is used as the prestored control parameters when the plastic uptake box packaging machine is started next time to select the automatic mode.
Further, the operation interface is a touch screen.
By the control method and the control system for the plastic uptake box packer, a manual mode or an automatic mode can be selected on an operation interface, each part of the plastic uptake box packer is controlled to run according to set control parameters through a PLC control program, and the plastic uptake box packer has the advantages of convenience in installation, easiness in programming and high reliability; meanwhile, in the running process, the real-time working condition can be displayed through the operation interface, when the PLC control program system finds a fault, the operation interface displays fault information, and a user can conveniently monitor the real-time working condition and the fault condition of the plastic suction box packer in real time; after production of all procedures of the plastic uptake box packer is completed, control parameters of different product models are stored in a classified mode, and the stored parameter information can be directly used as prestored control parameters when an automatic mode is selected for packing products of the same model next time, so that the control parameters can be directly called. The invention aims to realize automatic packing of plastic uptake boxes at high speed, high efficiency and high quality, for plastic uptake boxes with different sizes, different parameters can be called to realize a packing function only by changing the length and the width of the plastic uptake box through an operation interface, and the problems that the existing manual packing plastic uptake box has low efficiency and large error and can not meet the packing accuracy of the plastic uptake boxes with different models are solved.
Drawings
FIG. 1 is a block diagram of the blister pack baler control system of the present invention;
FIG. 2 is a flow chart of the blister pack baler control method of the present invention;
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1, according to an embodiment of the present invention, a blister box packaging machine control system of the present invention is composed of a PLC control program and an operation interface program. The PLC control program comprises an automatic operation program, a manual operation program and an alarm information program; the touch screen program comprises an initial interface, a main interface, a manual interface, a parameter interface, an I/O monitoring interface (input/output monitoring interface) and a historical alarm interface.
Referring to fig. 2, according to the embodiment of the present invention, when the blister pack packaging machine is operated, a PLC control program is set in the machine set, and the PLC control program is started to control each component of the machine set to operate according to the set control parameters; secondly, selecting an operation mode (a manual operation mode or an automatic operation mode) on an operation interface, and acquiring control parameters by the unit in different modes according to different operation modes; in the operation process, the touch screen can display various interfaces (including a parameter interface, an I/O monitoring interface and a historical alarm interface) in real time through operation; after the final process is finished, the machine set can store the control parameters of different product models in a classified mode, and the machine set finishes one-time plastic uptake box processing operation.
The power system of the plastic uptake box packer is driven by a servo motor, a PLC control program is set on the plastic uptake box packer, and the PLC control program is started to control the positioning of the servo motor, so that each part of the plastic uptake box packer is controlled to operate according to the set control parameters. The PLC control program is adopted, and the device has the advantages of convenience in installation, easiness in programming, high reliability and high running speed. The power system is driven by the servo motor, and has the advantages of quick start response, accurate positioning and low energy consumption.
The operation interface is a touch screen, and the operability is good. The operation mode can be selected on the operation interface, the operation mode comprises a manual operation mode and an automatic operation mode, the manual operation mode and the automatic operation mode respectively correspond to a manual operation program and an automatic operation program in the PLC control program, after the operation mode is selected, all parts of the plastic box packaging machine run according to set control parameters, and the system is used for controlling, so that labor is saved.
The initial interface of the touch screen is a screen locking interface, and the operation with the corresponding authority can be performed only by inputting the corresponding password, so that the misoperation of an operator is prevented.
The main interface of the touch screen can always display the real-time working condition of the plastic-sucking box packaging machine in the operation process of the plastic-sucking box packaging machine. The PLC control program module executes corresponding result output (such as air cylinder, motor, alarm display and the like) according to program instructions according to external sensor signals (such as photoelectric switches, proximity switches, air cylinder magnetic switches and the like), and the operation interface and the PLC control program module are communicated through a serial port, so that the operation interface is displayed, and input and output signals of the PLC are monitored in real time.
The parameter interface of the touch screen can display the size and the number of the products and the parameters of the servo motor, and the parameter values of the products can be changed in real time on the parameter interface so as to change the processing technology of the products; the operation parameters of the servo motor can be set at any time on the operation interface, so that the effect of controlling the positioning of the servo motor in real time is achieved.
The touch screen can also display an I/O monitoring interface in real time, and corresponding input and output signals of the plastic box packaging machine can be viewed on the interface.
Through operation, the touch screen can also select to view a historical alarm interface, system alarm records within 100 days recently can be viewed on the historical alarm interface, and a user can carry out corresponding maintenance according to the alarm records.
Be equipped with alarm module in the plastic uptake box baling press, alarm module includes various alarm information programs, and when PLC control system found the unit trouble, alarm information program response, alarm module can indicate the fault information of plastic uptake box baling press promptly. And the operation interface displays the fault information on the touch screen according to the alarm prompt of the alarm module. The user or maintenance personnel can directly carry out corresponding maintenance work according to the fault information displayed by the touch screen, the machine does not need to be diagnosed when the machine is stopped, and the labor and time for user maintenance are saved.
In one embodiment of the invention, when the operation mode is selected to be the manual operation mode on the operation interface, the manual operation is performed, namely, the control parameters of the plastic box packaging machine are input on the touch screen interface, wherein the control parameters comprise processing parameters and product parameters. For the plastic uptake boxes with different sizes, corresponding product parameters can be called out for automatic operation only by setting the length and the width of the corresponding plastic uptake box. After the control parameters are set, all parts of the plastic uptake box packaging machine operate according to the set control parameters, meanwhile, the control parameters of user income can be recorded by the data storage module, the recorded parameters can be used as prestored control parameters when the machine set processes products of the same model next time, the parameters do not need to be input repeatedly, and the automatic operation mode can be directly executed.
In another embodiment of the present invention, when the operation mode is selected to be the automatic operation mode on the operation interface, the blister pack packer can directly call the prestored control parameters of the system. The pre-stored control parameters can be input by a user directly before the machining of the machine set and directly called for use in machining, or can be input by the user in the machining process, and after the machining of the whole process is finished, the control parameters are recorded by the data storage module and are used as the control parameters for next machining of products with the same model. When the automatic mode is selected, the system directly carries out processing operation according to the called prestored control parameters without manually inputting any parameters.
The plastic uptake box packer is also provided with a safety circuit module, the safety circuit module is composed of an anti-collision protection circuit of each station movement mechanism, and the station movement mechanisms of the plastic uptake box packer are prevented from colliding with each other.
The plastic uptake box can be repeatedly used, but the work of packing the plastic uptake box at present is mainly accomplished by the manual work, and the task of artifical repeated packing every day is heavier, and the packing at every turn needs two people's cooperations just can accomplish, leads to the human consumption big, and is inefficient.
In order to solve the problem, the control method and the control system of the plastic uptake box packer provided by the invention are composed of a PLC control program and an operation interface program, a user can select a manual mode or an automatic mode on the operation interface, and each part of the plastic uptake box packer is controlled to run according to set control parameters through the PLC control program, so that the plastic uptake box packer is convenient to install, easy to program and high in reliability; meanwhile, in the running process, the real-time working condition can be displayed through the operation interface, when the PLC control program system finds a fault, the operation interface displays fault information, and a user can conveniently monitor the real-time working condition and the fault condition of the plastic suction box packer in real time; after production of all procedures of the plastic uptake box packer is completed, control parameters of different product models are stored in a classified mode, and the stored parameter information can be directly used as prestored control parameters when an automatic mode is selected for packing products of the same model next time, so that the control parameters can be directly called. The invention aims to realize automatic packing of plastic uptake boxes at high speed, high efficiency and high quality, for plastic uptake boxes with different sizes, different parameters can be called to realize a packing function only by changing the length and the width of the plastic uptake box through an operation interface, and the problems that the existing manual packing plastic uptake box has low efficiency and large error and can not meet the packing accuracy of the plastic uptake boxes with different models are solved.
Of course, the above is a preferred embodiment of the present invention. It should be noted that, for a person skilled in the art, several modifications and refinements can be made without departing from the basic principle of the invention, and these modifications and refinements are also considered to be within the protective scope of the invention.
Claims (10)
1. A control method of a plastic uptake box packer is characterized by comprising the following steps:
setting a PLC control program and an operation interface on the plastic suction box packer, and selecting an operation mode on the operation interface;
starting the PLC control program to control each component of the plastic uptake box packer to operate according to the set control parameters;
in the operation process, the real-time working condition of the plastic box packaging machine is displayed through the operation interface;
when the PLC control system finds a fault, the operation interface displays fault information according to an alarm prompt;
and after the PLC control program controls the production of each process of the plastic uptake box packer to be completed, the control parameters of different product models are classified and stored.
2. The blister pack baler control method according to claim 1, wherein the operation mode is selectable to a manual operation mode, and when the manual operation mode is operated, manual operation is performed to set the control parameters of the wrapping process of the blister pack baler and store the corresponding control parameters.
3. The blister pack baler control method according to claim 1, wherein the mode of operation is selectable to an automatic mode of operation, and wherein the blister pack baler directly calls out pre-stored control parameters when the automatic mode is executed.
4. The control method for a blister pack baler according to claim 3, wherein the PLC control program controls the pre-stored control parameters when the blister pack baler is next started to select the automatic mode, and classifies and stores the control parameters for different product models after the production of each process is completed.
5. A blister pack baler control method according to any one of claims 1 to 5, characterised in that the control parameters comprise process parameters and product parameters, including length parameters and width parameters of the blister pack.
6. The utility model provides a blister pack baling press control system which characterized in that includes:
the PLC control program module is used for positioning the servo motor and controlling each part of the plastic uptake box packer to operate according to set control parameters;
the operation interface is used for selecting an operation mode and displaying real-time working conditions and fault information of the plastic box packaging machine;
the alarm module comprises an alarm information program and is used for prompting fault information;
the safety circuit module comprises an anti-collision protection circuit of each station movement mechanism of the plastic uptake box packaging machine;
and the data storage module is used for storing the control parameters corresponding to the product models and storing the control parameters according to the product models in a classified manner.
7. The control system of claim 6, wherein the operating mode is selectable to a manual operating mode, and wherein the manual operating mode is executed to perform the setting of the control parameters for the blister pack baler packing process and to store the corresponding control parameters.
8. The blister pack baler control system of claim 6, wherein the mode of operation is selectable to an automatic mode of operation, wherein the blister pack baler directly invokes pre-stored control parameters when the automatic mode is implemented.
9. The control system of claim 8, wherein the PLC control program module classifies and stores the obtained parameter information for the control parameters of different product models after the production of each process is completed, and the parameter information is used as the prestored control parameter when the blister pack packaging machine is started next time to select the automatic mode.
10. The blister pack machine control system according to any one of claims 6 to 9, wherein the operator interface is a touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911348708.5A CN111071566A (en) | 2019-12-24 | 2019-12-24 | Control method and control system for plastic uptake box packer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911348708.5A CN111071566A (en) | 2019-12-24 | 2019-12-24 | Control method and control system for plastic uptake box packer |
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| CN111071566A true CN111071566A (en) | 2020-04-28 |
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| CN201911348708.5A Pending CN111071566A (en) | 2019-12-24 | 2019-12-24 | Control method and control system for plastic uptake box packer |
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2019
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| CN103163821A (en) * | 2013-03-01 | 2013-06-19 | 苏州福德保瑞科技发展有限公司 | Remote control method of reversed loader and device |
| CN103763392A (en) * | 2014-01-29 | 2014-04-30 | 百度在线网络技术（北京）有限公司 | Control method, device and system for equipment |
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Application publication date: 20200428 |
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