CN111070951A

CN111070951A - Shaft part processor

Info

Publication number: CN111070951A
Application number: CN201911272116.XA
Authority: CN
Inventors: 潘剑波
Original assignee: Ningbo Zhenhai Yongding Fastener Co ltd
Current assignee: Ningbo Zhenhai Yongding Fastener Co ltd
Priority date: 2019-12-12
Filing date: 2019-12-12
Publication date: 2020-04-28

Abstract

The invention discloses a shaft part processor which comprises a machine base, a conveying system and a processing system, wherein the conveying system conveys a workpiece to a station vertical plate for processing, and conveys the processed workpiece out; the processing system processes the workpiece on the station vertical plate; a first station and a second station are arranged on the station vertical plate, and the processing system is provided with a chamfer processing mechanism and a marking working mechanism; the chamfering processing mechanism is correspondingly arranged at the first station or the second station, and the marking working mechanism is arranged at the other station. The chamfering machine provided by the invention can rapidly perform chamfering work on two ends of parts such as shafts and the like, can also rapidly complete marking work, and can perform the two works synchronously, so that the working time is greatly shortened, and the efficiency of an enterprise is improved; and can adjust according to the diameter size of the product of being processed, application scope is wide.

Description

Shaft part processor

Technical Field

The invention relates to a shaft part processor.

Background

The chamfering machine is a small-sized precision machine tool which is specially used for manufacturing dies, hardware machinery, machine tool, hydraulic parts, valves and the like, chamfering of textile machinery, milling, planing and the like. The trend in the mechanical industry is to use rapid machine chamfering. Overcomes the processing defects of the existing mechanical and electric tools, has the advantages of convenience, rapidness and accuracy, and is the best choice for chamfering and cutting the metal objects at present. The chamfering method comprises the steps of straight chamfering and curved chamfering according to the requirements of chamfering.

The chamfering machine is a special tool for chamfering the bevel on the front end face of a pipeline or a flat plate before welding, overcomes the defects of irregular angle, rough slope surface, high working noise and the like of operation processes such as flame cutting, grinding by a polishing machine and the like, has the advantages of simple and convenient operation, standard angle, smooth surface and the like, and has the advantages of light weight, high bevel probability, durability, convenient operation and the like. Is very suitable for: the welding manufacturing field of steel structure, boiler, pressure vessel, equipment manufacturing industry, shipbuilding, electric power, mould, chemical engineering, petroleum engineering, metallurgy, end socket, iron tower, aerospace and the like.

The existing chamfering machine is low in working efficiency and cannot meet the requirements of current enterprise development.

With the development of economy and the improvement of living standard of people, other related information such as production date and quality guarantee period and the like needs to be noted for each circulated commodity, the package is an information carrier, and the labeling of the commodity is a realization way. The marking machine is a machine for adding labels on packages or products, not only has the effect of beauty, but also can realize the tracking and management of product sales. Marking machines are an indispensable component of modern packaging.

For enterprises producing pipe shafts, enterprise information needs to be engraved on the products. The existing marking machine has low working efficiency.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the shaft part processor, which can quickly perform chamfering work on two ends of a shaft part and the like, can also quickly complete marking work, and can synchronously perform the two works, thereby greatly shortening the working time and improving the efficiency of enterprises; and can adjust according to the diameter size of the product of being processed, application scope is wide.

In order to solve the technical problem, the invention is solved by the following technical scheme: a shaft part processor comprises a base, a conveying system and a processing system, wherein the conveying system conveys a workpiece to a station vertical plate for processing, and conveys the processed workpiece out; the processing system is used for processing the workpiece on the station vertical plate; the station vertical plate is provided with a first station and a second station, and the processing system is provided with a chamfer processing mechanism and a marking working mechanism; the chamfering mechanism is correspondingly arranged at the first station or the second station, and the marking working mechanism is arranged at the other station.

The machine base is provided with two working tables, and each working table is provided with a set of conveying system and a set of processing system; the two working tables are matched to finish machining the two end parts of the shaft part at one time.

The conveying system comprises a feeding bin, a discharging bin and a feeding supporting plate positioned between the feeding bin and the discharging bin, the feeding bin is arranged on the same side of the base relatively, and the discharging bin is arranged on the other side of the base relatively; the feeding supporting plate conveys the workpiece from the feeding bin to the station vertical plate for processing, and meanwhile, the processed workpiece is conveyed to the discharging bin, and the workpiece leaves from the same position.

The side wall of the feeding bin is sequentially provided with a feeding baffle and a bin fixing seat at intervals from bottom to top, the bin fixing seat is connected with a bin adjusting screw rod, the bottom end of the bin adjusting screw rod is connected with an adjusting baffle and can adjust the distance between the adjusting baffle and the feeding baffle, and a channel for a processed workpiece to pass through is arranged between the adjusting baffle and the feeding baffle; the top of the screw rod is provided with a rotating wheel, the adjusting baffle is connected with a guide shaft, and the top of the guide shaft penetrates through the stock bin fixing seat, so that the movement of the adjusting baffle generates a guiding effect and the rotation of the adjusting baffle is blocked.

The workbench is fixedly provided with the station vertical plate, the side wall of the station vertical plate is provided with a vertical plate slide rail, the vertical plate slide rail is controllably provided with a feeding cylinder in a sliding manner, and the feeding supporting plate is arranged on the feeding cylinder and can be lifted and moved downwards by the feeding cylinder; the feeding supporting plate is provided with three placing grooves, and the distance between the placing grooves is equal to the distance between the first station and the second station.

A pressing air cylinder fixing seat is fixedly arranged on the machine base, two pressing air cylinders are arranged on the pressing air cylinder fixing seat, the pressing air cylinders drive an upper pressing block to move up and down, and the upper pressing block is respectively positioned right above the first station and the second station; the upper pressing block is provided with a pressing groove, and the pressing groove is matched with the first station and the second station to work so as to fix a workpiece.

A bottom plate sliding rail is arranged on the workbench, a sliding bottom plate is arranged on the bottom plate sliding rail in a sliding manner, and the sliding bottom plate is controlled by a servo motor to move; the chamfering machine is characterized in that a chamfering vertical plate is arranged on the sliding bottom plate, a chamfering motor set is movably arranged on the chamfering vertical plate, a chamfering tool is arranged at the end part of the chamfering motor set, and the chamfering tool is used for chamfering the end part of a workpiece.

The stamping device is characterized in that a marking vertical plate is fixedly arranged on the workbench, a punch assembly is movably arranged on the marking vertical plate, an impact head is arranged at the end part of the punch assembly, and the impact head marks the end part of a workpiece.

The chamfering vertical plate and the marking vertical plate are both provided with lifting cylinders, and the lifting cylinders control the chamfering motor group and the punch assembly to move up and down.

The machine base is provided with workbench slide rails, one or two workbenches are arranged on the workbench slide rails in a sliding mode, the machine base is further provided with a workbench driving motor, and the workbench driving motor drives the workbench to move.

The chamfering machine provided by the invention can rapidly perform chamfering work on two ends of parts such as shafts and the like, can also rapidly complete marking work, and can perform the two works synchronously, so that the working time is greatly shortened, and the efficiency of an enterprise is improved; and can adjust according to the diameter size of the product of being processed, application scope is wide.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be discussed below, it is obvious that the technical solutions described in conjunction with the drawings are only some embodiments of the present invention, and for those skilled in the art, other embodiments and drawings can be obtained according to the embodiments shown in the drawings without creative efforts.

FIG. 1 is a schematic diagram of the present invention.

Fig. 2 is a schematic diagram of the structure of the conveying system of the present invention.

Fig. 3 is a schematic structural diagram of a station vertical plate of the invention.

Fig. 4 is a schematic structural view of the feeding pallet of the present invention.

FIG. 5 is a schematic diagram of the structure of the upper compact of the present invention.

Fig. 6 is a schematic diagram of a processing system of the present invention.

Fig. 7 is a schematic view of the feed bin structure of the present invention.

Fig. 8 is a schematic view of the discharge bin structure of the present invention.

Detailed Description

The technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments described herein without the need for inventive work, are within the scope of the present invention.

As shown in fig. 1 to 8, a shaft part processor comprises a machine base 1, a conveying system and a processing system, wherein the conveying system conveys a workpiece to a station vertical plate 11 for processing, and conveys the processed workpiece out; the processing system processes the workpiece on the station vertical plate 11; a first station 111 and a second station 112 are arranged on the station vertical plate 11, and the processing system is provided with a chamfer processing mechanism and a marking working mechanism; the chamfering mechanism is correspondingly arranged at the first station 111 or the second station 112, and the marking working mechanism is arranged at the other station.

The machine base 1 is provided with two working tables 2, and each working table is provided with a set of conveying system and a set of processing system; the two working tables are matched to finish machining the two end parts of the shaft part at one time.

The conveying system comprises a feeding bin 3, a discharging bin 15 and a feeding supporting plate 12 positioned between the feeding bin and the discharging bin, wherein the feeding bin 3 is arranged on the same side of the machine base 1 relatively, and the discharging bin 15 is arranged on the other side of the machine base 1 relatively; the feeding supporting plate 12 transports the workpiece from the feeding bin 3 to the station vertical plate 11 for processing, and meanwhile, the processed workpiece is transported to the discharging bin 15, and the workpiece leaves from the same place.

The side wall of the feeding bin 3 is sequentially provided with a feeding baffle 30 and a bin fixing seat 31 at intervals from bottom to top, the bin fixing seat 31 is connected with a bin adjusting screw rod 33, the bottom end of the bin adjusting screw rod 33 is connected with an adjusting baffle 32 and can adjust the distance between the adjusting baffle 32 and the feeding baffle 30, and a channel for a processed workpiece to pass through is arranged between the adjusting baffle 32 and the feeding baffle 30; the top of the screw rod 33 is provided with a rotating wheel 34, the adjusting baffle 32 is connected with a guide shaft 35, and the top of the guide shaft penetrates through the bin fixing seat 31 so as to generate a guiding effect for the movement of the adjusting baffle 32 and block the rotation of the adjusting baffle 32.

The workbench 2 is fixedly provided with the station vertical plate 11, the side wall of the station vertical plate 11 is provided with a vertical plate slide rail 14, the vertical plate slide rail 14 is controllably provided with a feeding cylinder 13 in a sliding manner, and the feeding supporting plate 12 is arranged on the feeding cylinder 13 and can be lifted and moved downwards by the feeding cylinder 13; three placing grooves 121 are formed in the feeding pallet 12, and the distance between the placing grooves 121 is equal to the distance between the first station 111 and the second station 112.

A material pressing cylinder fixing seat 4 is fixedly arranged on the machine base 1, two material pressing cylinders 41 are arranged on the material pressing cylinder fixing seat 4, the material pressing cylinders 41 drive an upper pressing block 42 to move upwards and downwards, and the upper pressing block 42 is respectively positioned right above the first station 111 and the second station 112; the upper pressing block 42 is provided with a pressing groove 421, and the pressing groove 421 cooperates with the first station 111 and the second station 112 to work so as to fix the workpiece.

A bottom plate slide rail 82 is arranged on the workbench 2, a sliding bottom plate 81 is arranged on the bottom plate slide rail 82 in a sliding manner, and the sliding bottom plate 81 is controlled by the servo motor 8 to move; the chamfering device is characterized in that a chamfering vertical plate 5 is arranged on the sliding bottom plate 81, a chamfering motor set 51 is movably arranged on the chamfering vertical plate 5, a chamfering tool 52 is arranged at the end part of the chamfering motor set 51, and the chamfering tool 52 performs chamfering treatment on the end part of a workpiece.

The marking vertical plate 6 is fixedly arranged on the workbench 2, the punching head component 61 is movably arranged on the marking vertical plate 6, the end part of the punching head component 61 is provided with an impact head 62, and the impact head 62 marks the end part of a workpiece.

The chamfering vertical plate 5 and the marking vertical plate 6 are both provided with lifting cylinders 7, and the lifting cylinders 7 control the chamfering motor set 51 and the punch assembly 61 to move up and down.

The automatic welding machine is characterized in that a workbench sliding rail 16 is arranged on the machine base 1, one or two workbenches 2 are arranged on the workbench sliding rail 16 in a sliding mode, a workbench driving motor 17 is further arranged on the machine base 1, and the workbench driving motor 17 drives the workbench 2 to move.

Two working tables 2 are arranged on a machine base 1 of the device, and in order to be suitable for shaft parts with different lengths, one of the two working tables can move or the two working tables 2 can move together. The two tables are moved toward and away from each other by a table driving motor 17 for driving the table 2 to move along the slide rail 16. And each workbench is provided with one set of conveying system and processing system which are used for processing two ends of shaft parts respectively, so that the working efficiency is accelerated.

The device is provided with a material pressing cylinder fixing seat 4 on a workbench 2, and two material pressing cylinders 41 are arranged on the device. The upper pressing block 42 is driven by the pressing cylinder 41 to move up and down, so that the workpiece can be pressed on the first station 111 or the second station 112 by the pressing groove 421. The two material pressing cylinders 41 may also be replaced by one material pressing cylinder 41, and if one material pressing cylinder 41 is adopted, an upper pressing block 42 with a long length is required to be adopted, and two pressing grooves 421 are required to be arranged on the upper pressing block 42 and respectively matched with the first station 111 and the second station 112.

When the device works, a workpiece enters the feeding bin, and rolls to the junction of the feeding baffle 30 and the station vertical plate 11. The feeding cylinder 13 drives the feeding supporting plate 12 to move upwards, and the first workpiece at the junction is lifted by the placing groove 121 at the first position. Then, the feeding cylinder 13 slides along the vertical plate slide rail 14, and the feeding support plate 12 conveys the workpiece to the first station 111. The feed cylinder 13 then lowers the feed pallet 12 so that it is not lifting the workpiece, and the feed cylinder 13 again slides along the slide rail 14, returning to its original position.

The workpiece smoothly falls into the first station 111, the material pressing cylinder 41 is driven to work, and the upper pressing block 42 moves downwards, so that the pressing groove 421 is matched with the first station 111 to clamp the workpiece. Then, the lifting cylinder 7 at the position of the chamfering vertical plate 5 is started to work, and the chamfering motor set 51 is moved to a working position. Then the servo motor 8 controls the sliding base plate 81 to move, so that the chamfering motor set 51 moves relative to the workpiece, and simultaneously the chamfering tool 52 rotates rapidly to match with the feeding motion, thereby chamfering the end of the workpiece.

After the chamfering process is completed, the slide base 81 is moved back, and the chamfering tool 52 stops rotating. Then, the feeding air cylinder 13 drives the feeding support plate 12 to move upwards, the placing groove 121 at the first position is used for supporting the second workpiece at the boundary, and the placing groove 121 at the second position is used for supporting the first workpiece at the first station 111. The feeder pallet 12 simultaneously transports the first workpiece at the first station 111 over the second station 112 as it moves the new workpiece supply interface over the first station 111. The feed cylinder 13 then lowers the feed pallet 12 so that it is not lifting the workpiece, and the feed cylinder 13 again slides along the slide rail 14, returning to its original position.

The new workpiece falls into the first station 111 and is chamfered. And the first workpiece falls into the second station, and marking is carried out.

After the press groove 421 cooperates with the second station 112 to clamp the first workpiece, the lifting cylinder 7 at the marking vertical plate 6 is started to work, and the punch assembly 61 is moved to a working position. After the punch is aligned with the end of the workpiece, the punch assembly 61 is turned on, and the punch 62 is punched towards the end of the workpiece, thereby completing the marking operation. Because both ends are marking at the same time, the two punches 62 interact so that the workpiece does not move.

After the chamfering processing of the new workpiece and the marking processing of the first workpiece are completed, the feeding cylinder 13 drives the feeding supporting plate 12 to move upwards, the placing groove 121 at the first position is used for supporting the third workpiece at the junction, the placing groove 121 at the second position is used for supporting the second workpiece at the first station 111, and the placing groove 121 at the third position is used for supporting the first workpiece at the second station 112. The first workpiece is transported to the discharging bin 15, the second workpiece is transported to the second station 112 to be processed up to the standard, and the third workpiece is transported to the first station to participate in chamfering. And repeating the subsequent work until the chamfering and standard-reaching treatment of all the workpieces is finished.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive. The scope of the invention is indicated by the appended claims, rather than the foregoing description, and all changes that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an axle type parts processor which characterized in that: the automatic workpiece conveying device comprises a machine base (1), a conveying system and a processing system, wherein the conveying system conveys workpieces to a station vertical plate (11) for processing and conveys the processed workpieces out; the processing system processes the workpiece on the station vertical plate (11); a first station (111) and a second station (112) are arranged on the station vertical plate (11), and the processing system is provided with a chamfer processing mechanism and a marking working mechanism; the chamfering mechanism is correspondingly arranged at a first station (111) or a second station (112), and the marking working mechanism is arranged at the other station.

2. The processor of claim 1, wherein: two working tables (2) are arranged on the machine base (1), and each working table is provided with a set of conveying system and a set of processing system; the two working tables are matched to finish machining the two end parts of the shaft part at one time.

3. The processor of claim 2, wherein: the conveying system comprises a feeding bin (3), a discharging bin (15) and a feeding supporting plate (12) positioned between the feeding bin and the discharging bin, the feeding bin (3) is arranged on the same side of the machine base (1) relatively, and the discharging bin (15) is arranged on the other side of the machine base (1) relatively; the feeding supporting plate (12) conveys the workpiece from the feeding bin (3) to the station vertical plate (11) for processing, and simultaneously conveys the processed workpiece to the discharging bin (15), and the workpiece leaves from the position.

4. The processor of claim 3, wherein: a feeding baffle plate (30) and a bin fixing seat (31) are sequentially arranged on the side wall of the feeding bin (3) from bottom to top at intervals, the bin fixing seat (31) is connected with a bin adjusting screw rod (33), the bottom end of the bin adjusting screw rod (33) is connected with an adjusting baffle plate (32) and can adjust the distance between the adjusting baffle plate and the feeding baffle plate (30), and a channel for a processed workpiece to pass through is arranged between the adjusting baffle plate (32) and the feeding baffle plate (30); the top of the screw rod (33) is provided with a rotating wheel (34), the adjusting baffle (32) is connected with a guide shaft (35), and the top of the guide shaft penetrates through the stock bin fixing seat (31) to generate a guide effect for the movement of the adjusting baffle (32) and block the rotation of the adjusting baffle (32).

5. The processor of claim 3, wherein: the workbench (2) is fixedly provided with the station vertical plate (11), the side wall of the station vertical plate (11) is provided with a vertical plate slide rail (14), the vertical plate slide rail (14) is controllably provided with a feeding cylinder (13) in a sliding manner, and the feeding supporting plate (12) is arranged on the feeding cylinder (13) and can be lifted and moved downwards by the feeding cylinder (13); the feeding support plate (12) is provided with three placing grooves (121), and the distance between the placing grooves (121) is equal to the distance between the first station (111) and the second station (112).

6. The processor of claim 5, wherein: a material pressing cylinder fixing seat (4) is fixedly arranged on the machine base (1), two material pressing cylinders (41) are arranged on the material pressing cylinder fixing seat (4), the material pressing cylinders (41) drive an upper pressing block (42) to move up and down, and the upper pressing block (42) is respectively positioned right above the first station (111) and the second station (112); the upper pressing block (42) is provided with a pressing groove (421), and the pressing groove (421) is matched with the first station (111) and the second station (112) to work so as to fix a workpiece.

7. The processor of claim 2, wherein: a bottom plate sliding rail (82) is arranged on the workbench (2), a sliding bottom plate (81) is arranged on the bottom plate sliding rail (82) in a sliding manner, and the sliding bottom plate (81) is controlled by a servo motor (8) to move; be provided with chamfer riser (5) on sliding bottom board (81), the activity is provided with chamfer motor group (51) on chamfer riser (5), chamfer motor group (51) tip is provided with chamfer cutter (52), chamfer cutter (52) carry out the chamfer to the work piece tip and handle.

8. The handler of claim 7, wherein: the marking device is characterized in that a marking vertical plate (6) is fixedly arranged on the workbench (2), a punch head assembly (61) is movably arranged on the marking vertical plate (6), an impact head (62) is arranged at the end part of the punch head assembly (61), and the impact head (62) marks the end part of a workpiece.

9. The processor of claim 8, wherein: chamfer riser (5) with all be provided with lifting cylinder (7) on beating mark riser (6), lifting cylinder (7) control chamfer motor group (51) with reciprocating of drift subassembly (61).

10. The processor of claim 2, wherein: be provided with workstation slide rail (16) on frame (1), one of them or two workstation (2) slide set up in on workstation slide rail (16), still be provided with workstation driving motor (17) on frame (1), workstation driving motor (17) drive workstation (2) remove.