CN111070788A - Screen printing method using copper paper and silver card - Google Patents
Screen printing method using copper paper and silver card Download PDFInfo
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- CN111070788A CN111070788A CN201811227094.0A CN201811227094A CN111070788A CN 111070788 A CN111070788 A CN 111070788A CN 201811227094 A CN201811227094 A CN 201811227094A CN 111070788 A CN111070788 A CN 111070788A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/88—Printing; Embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/12—Stencil printing; Silk-screen printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/24—Inking and printing with a printer's forme combined with embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
Abstract
The invention discloses a screen printing method using copper paper and silver card, comprising the following steps: paper cutting operation: cutting the raw material paperboard by using a paper cutter; printing operation: performing reverse glazing operation on the raw materials; and (3) screen printing operation: inputting the semi-finished product into a porous printing machine, transferring the printing ink to the semi-finished product through pores of the porous plate by certain pressure to form images or characters, and embossing: under the action of certain pressure and temperature, the pressure-bearing material is deformed and engraved to form certain patterns; die cutting operation: manufacturing a die cutting knife plate according to a pre-designed pattern and cutting; bonding the surface paper subjected to gluing with a gray board; and (3) assembling a finished product: and assembling to obtain the finished product of the fine mounting gift box. Compared with the prior art, the invention has the advantages of simple structure, low cost and high efficiency. The scrapping cost of the manufacturing process is effectively reduced, the line flow degree is greatly increased, the line stopping and trimming time is reduced, the line balance is improved, and the operation intensity of workers is reduced.
Description
Technical Field
The invention relates to the field of printing, in particular to a screen printing method using copper paper and silver cards.
Background
At present, the yield of the domestic special paper is very low, and the use requirement of the Chinese special paper is far from being met. However, because the application range of the special paper is wide, the performance and the added value are high, the development of the special paper in domestic small and medium-sized paper mills producing the special paper faces a lot of difficulties, such as more capital investment, high equipment requirement, great technical difficulty and the like. With the development of science and technology, the screen printing process is mature day by day. The special paper effect is achieved through screen printing.
The prior art mainly adopts a screen printing process, the prior screen printing process usually needs special paper as a raw material, and the special paper is paper with different fibers made into paper with special functions by a paper machine. The paper has thick lines and uneven gluing. Although the stereo is strong, the requirement on the gold stamping process and the like is high, the processing cost is high, the working efficiency is low, and the balance degree of the whole process flow is low.
Disclosure of Invention
The invention aims to provide a screen printing method using a copper paper silver card, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a screen printing method using copper paper and silver card comprises the following steps:
1) paper cutting operation: cutting the raw material paperboard by using a paper cutter, and finishing the cutting of the base paper according to the size required by a customer to obtain a raw material A;
2) printing operation: putting the raw material A into a printing machine through a material conveying mechanism, and performing reverse glazing operation on the raw material A to obtain a semi-finished product B;
3) and (3) screen printing operation: inputting the semi-finished product B into a porous printing machine, transferring the printing ink to the semi-finished product B through pores of a porous plate by certain pressure to form images or characters, and further obtaining a semi-finished product C;
4) embossing operation: putting the semi-finished product C into an embossing grinding tool, and engraving corresponding concave-convex grains on the grain requirement of the installation design of the embossing grinding tool; deforming the pressure-bearing material under the action of certain pressure and temperature, so that a certain pattern is formed on the surface of the semi-finished product C by engraving, and processing to obtain a semi-finished product D;
5) die cutting operation: inputting the semi-finished product D into a die cutting machine set for processing operation, and making the semi-finished product D into a die cutting knife plate and cutting the die cutting knife plate according to a pre-designed pattern by a die cutting process; combining a die cutting plate by using a die cutter according to a pattern of a product design requirement, and rolling and cutting a printed matter or other platy blanks into a required shape or a cutting mark under the action of pressure to obtain a semi-finished product E;
6) gluing operation: gluing the surface paper of the die-cut semi-finished product E by using a gluing machine, preparing an ash plate, and bonding the surface paper subjected to gluing with the ash plate to obtain a primary finished product F;
7) and (3) assembling a finished product: and assembling the primary finished product F to obtain a finished product of the fine mounting gift box.
2. The screen printing method using the copper paper silver card according to claim 1, wherein the raw material paperboard is double copper paper silver card, and the double copper paper silver card selects Bohui 157g copper plate.
3. The screen printing method using copper paper and silver card as claimed in claim 1, wherein the screen printing operation adopts UV ink of JTC6002 type.
4. The screen printing method using the copper paper and the silver card as claimed in claim 1, wherein the reverse glazing process necessarily adopts local glazing printing.
5. The screen printing method using the copper paper and the silver card as claimed in claim 5, wherein the reverse glazing process adopts surface oil of VU-MY609-3 type and base oil of UV-DY609G-1 type as auxiliary materials.
6. The screen printing method using a copper paper and a silver card according to claim 1, wherein the pressure at the time of the embossing work is correlated with temperature.
7. The screen printing method using the copper paper and the silver card according to claim 1, wherein the die cutting process adopts a die cutting knife and a line pressing knife which are combined in the same template, and the die cutting and the indentation processing operation are simultaneously performed on a die cutting machine.
8. The screen printing method using the copper paper and the silver card as claimed in claim 1, wherein the gluing operation adopts a high-density gray board with a model number of 2.3 MM.
Compared with the prior art, the invention has the beneficial effects that:
the invention adopts 157 grams of copperplate silver card to replace 120 grams of special paper as the process raw material, thereby being capable of carrying out the printing process after die cutting, greatly reducing the operation conditions of subsequent silk screen printing and embossing although the printing process is added, and the quality standard can be reached by single operation, thereby reducing the rejection rate of product operation, further reducing the rejection cost of the manufacturing process, greatly increasing the line body flow degree, reducing the time of line stopping and trimming, improving the line body balance and reducing the operation intensity of workers.
Drawings
FIG. 1 is a process flow diagram of an embodiment of the present invention.
FIG. 2 is a process flow diagram of a comparative example of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment of the invention:
referring to fig. 1, a silver card screen printing method using copper paper, the silver card paper printing process is to use the basic principle that the mesh of the image-text part of the screen plate is ink-permeable and the mesh of the non-image-text part is ink-impermeable to dye the copper plate paper to form the effect. The process described in this embodiment includes the following steps:
raw materials: preparing a double-copper paper silver card, selecting a Bohui 157g copper plate,
1) paper cutting operation: and (3) cutting the raw material paperboard by adopting a paper cutter, and finishing the cutting of the raw material paperboard according to the size required by a customer.
2) Printing operation: putting the cut raw materials into a printing machine through a material conveying mechanism, and performing reverse glazing operation; reverse glazing is relative to conventional topical glazing. The glazing process necessarily adopts local glazing plate printing to realize the high contrast effect of local images and texts, and the overprinting precision of glazing and printing becomes the key of the glazing process.
3) And (3) screen printing operation: after the printing operation is finished, the preliminarily finished semi-finished product is put into a porous printing machine, and the printing ink is transferred to the semi-finished product through pores of the porous plate under certain pressure; during printing, the ink is transferred to the printing material through the meshes of the image-text part by the extrusion of the scraper, and the image-text is formed like the original manuscript. The screen printing equipment is simple, the operation is convenient, the printing and the plate making are simple and easy, the cost is low, and the adaptability is strong.
4) Embossing operation: putting the semi-finished product into an embossing grinding tool, and engraving corresponding concave-convex grains on the grain requirement of the installation design of the embossing grinding tool; the embossing process is a technology for performing artistic processing on the surface of a decorative packaging material by deforming a pressure-bearing material under the action of certain pressure and temperature by using a die with concave-convex grains.
5) Die cutting operation: inputting the semi-finished product into a die cutting machine set for processing operation, and making the semi-finished product into a die cutting blade plate and cutting the die cutting blade plate according to a pre-designed pattern by a die cutting process; the die cutting process can manufacture printed matters or other paper products into a die cutting knife plate according to a pre-designed pattern and cut the printed matters so that the shapes of the printed matters are not limited to straight edges and right angles. The traditional die cutting production is a forming process that a die cutting cutter is combined into a die cutting plate according to patterns required by product design, and a printed matter or other platy blanks are rolled and cut into required shapes or cutting marks under the action of pressure. The indentation process is to press line marks on a plate by using a line pressing knife or a line pressing die under the action of pressure, and generally, the die cutting and indentation process is to combine a die cutting knife and the line pressing knife in the same template and simultaneously perform die cutting and indentation processing on a die cutting machine, which is called die pressing for short.
6) Gluing operation: and (3) gluing the surface paper subjected to die cutting by using a gluing machine to adhere the surface paper to the template.
7) And (3) assembling a finished product: and assembling the surface paper and the template by using a gluing machine to obtain the finished product of the fine mounting gift box.
The second embodiment of the invention:
as a further optimization of the first embodiment, the process of the present embodiment includes the following steps:
raw materials: preparing a double-copper paper silver card, selecting a Bohui 157g copper plate,
1) paper cutting operation: and (3) cutting the raw material paperboard by adopting a paper cutter, and finishing the cutting of the raw material paperboard according to the size required by a customer.
2) Printing operation: putting the cut raw materials into a printing machine through a material conveying mechanism, and performing reverse glazing operation; reverse glazing is relative to conventional topical glazing. The glazing process necessarily adopts local glazing printing, and the reverse glazing process adopts surface oil of VU-MY609-3 type and base oil of UV-DY609G-1 type as auxiliary materials to realize the high contrast effect of local images and texts.
3) And (3) screen printing operation: after the printing operation is finished, the preliminarily finished semi-finished product is put into a porous printing machine, and the printing ink is transferred to the semi-finished product through pores of the porous plate under certain pressure; the screen printing operation adopts JTC6002 type UV ink as auxiliary material, and when printing, the ink is transferred to a printing stock through meshes of the image-text part by extrusion of a scraper to form the image-text same as the original manuscript. The screen printing equipment is simple, the operation is convenient, the printing and the plate making are simple and easy, the cost is low, and the adaptability is strong.
4) Embossing operation: putting the semi-finished product into an embossing grinding tool, and engraving corresponding concave-convex grains on the grain requirement of the installation design of the embossing grinding tool; the embossing process is a technology for performing artistic processing on the surface of a decorative packaging material by deforming a pressure-bearing material under the action of certain pressure and temperature by using a die with concave-convex grains.
5) Die cutting operation: inputting the semi-finished product into a die cutting machine set for processing operation, and making the semi-finished product into a die cutting blade plate and cutting the die cutting blade plate according to a pre-designed pattern by a die cutting process; the die cutting process can manufacture printed matters or other paper products into a die cutting knife plate according to a pre-designed pattern and cut the printed matters so that the shapes of the printed matters are not limited to straight edges and right angles. The traditional die cutting production is a forming process that a die cutting cutter is combined into a die cutting plate according to patterns required by product design, and a printed matter or other platy blanks are rolled and cut into required shapes or cutting marks under the action of pressure. The indentation process is to press line marks on a plate by using a line pressing knife or a line pressing die under the action of pressure, and generally, the die cutting and indentation process is to combine a die cutting knife and the line pressing knife in the same template and simultaneously perform die cutting and indentation processing on a die cutting machine, which is called die pressing for short.
6) Gluing operation: and (3) gluing the surface paper subjected to die cutting by using a gluing machine to adhere the surface paper to the template.
7) And (3) assembling a finished product: and assembling the surface paper and the template by using a gluing machine to obtain the finished product of the fine mounting gift box.
The third embodiment of the invention:
as a further optimization of the first embodiment, the process of the present embodiment includes the following steps:
raw materials: a double copper paper silver card is prepared, and a Bohui 157g copper plate is selected.
1) Paper cutting operation: and (3) cutting the raw material paperboard by adopting a paper cutter, and finishing the cutting of the raw material paperboard according to the size required by a customer.
2) Printing operation: putting the cut raw materials into a printing machine through a material conveying mechanism, and performing reverse glazing operation; reverse glazing is relative to conventional topical glazing. The glazing process necessarily adopts local glazing printing to realize the high contrast effect of local images and texts.
3) And (3) screen printing operation: after the printing operation is finished, the preliminarily finished semi-finished product is put into a porous printing machine, and the printing ink is transferred to the semi-finished product through pores of the porous plate under certain pressure; during printing, the ink is transferred to the printing material through the meshes of the image-text part by the extrusion of the scraper, and the image-text is formed like the original manuscript. The screen printing equipment is simple, the operation is convenient, the printing and the plate making are simple and easy, the cost is low, and the adaptability is strong.
4) Embossing operation: putting the semi-finished product into an embossing grinding tool, and engraving corresponding concave-convex grains on the grain requirement of the installation design of the embossing grinding tool; the embossing process is a technology for performing artistic processing on the surface of a decorative packaging material by deforming a pressure-bearing material under the action of certain pressure and temperature by using a die with concave-convex grains.
5) Die cutting operation: inputting the semi-finished product into a die cutting machine set for processing operation, and making the semi-finished product into a die cutting blade plate and cutting the die cutting blade plate according to a pre-designed pattern by a die cutting process; the die cutting process can manufacture printed matters or other paper products into a die cutting knife plate according to a pre-designed pattern and cut the printed matters so that the shapes of the printed matters are not limited to straight edges and right angles. The traditional die cutting production is a forming process that a die cutting cutter is combined into a die cutting plate according to patterns required by product design, and a printed matter or other platy blanks are rolled and cut into required shapes or cutting marks under the action of pressure.
6) Gluing operation: preparing a high-density gray board with the model of 2.3MM, and gluing the surface paper subjected to die cutting by using a laminator to bond the surface paper to the board.
7) And (3) assembling a finished product: and assembling the surface paper and the template by using a gluing machine to obtain the finished product of the fine mounting gift box.
Comparative example of the prior art:
in the prior art, special paper is often used as a process raw material, and the process of the prior art comprises the following steps:
preparing raw materials: 120 g of specialty paper:
1) paper cutting operation: cutting the raw material paperboard by using a paper cutter, and finishing the cutting of the raw material paperboard according to the size required by a customer;
2) VU print job: the ink was dried and cured by UV printing using UV light. The ink containing the photosensitizer was fitted to a UV curing lamp.
3) And (3) screen printing operation: during printing, ink is transferred to a printing material (paper, ceramic, etc.) through the holes of the stencil by a certain pressure to form an image or a character. When printing, the ink is transferred to the printing stock through the meshes of the image-text part by the extrusion of the scraper, and the image-text same as the original is formed.
5) Embossing operation: the embossing process uses a mould with concave-convex lines, and the pressure-bearing material (PVC, aluminum material, wood board, paper and the like) is deformed under the action of certain pressure and temperature to form certain patterns, so that the surface of the decorative packaging material is artistic.
6) Die cutting operation: inputting the semi-finished product into a die cutting machine set for processing operation, and making the semi-finished product into a die cutting blade plate and cutting the die cutting blade plate according to a pre-designed pattern by a die cutting process; the die cutting process can manufacture printed matters or other paper products into a die cutting knife plate according to a pre-designed pattern and cut the printed matters so that the shapes of the printed matters are not limited to straight edges and right angles. The traditional die cutting production is a forming process that a die cutting cutter is combined into a die cutting plate according to patterns required by product design, and a printed matter or other platy blanks are rolled and cut into required shapes or cutting marks under the action of pressure.
7) Gluing operation: preparing a high-density gray board with the model of 2.3MM, and gluing the surface paper subjected to die cutting by using a laminator to bond the surface paper to the board.
8) And (3) assembling a finished product: and assembling the surface paper and the template by using a gluing machine to obtain the finished product of the fine mounting gift box.
Compared with the process flow in the prior art, the process flow of the invention comprises the following steps:
the original process uses 120 g of special paper as raw materials, 7 colors need to be printed for 7 times through silk screen printing, the productivity of each time is 600 sheets per hour, the efficiency is extremely low, the quality is not guaranteed, the paper deformation, the embossing deviation and the serious loss of each batch in the embossing process are 10-15%, the paper breaking loss of the special paper in the subsequent assembly is easy, the capacity of 4-5%, and each person can only make 120 paper per day, and the whole gift box has the cost unit price: 35 yuan/piece;
the invention adopts 157 grams of copperplate silver card to replace 120 grams of special paper as the process raw material, thereby being capable of carrying out the printing process after die cutting, greatly reducing the operation conditions of subsequent silk screen printing and embossing although the printing process is added, and the quality standard can be reached by single operation, thereby reducing the rejection rate of product operation, further reducing the rejection cost of the manufacturing process, greatly increasing the line body flow degree, reducing the time of line stopping and trimming, improving the line body balance and reducing the operation intensity of workers.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. A screen printing method using a copper paper silver card is characterized by comprising the following steps:
1) paper cutting operation: cutting the raw material paperboard by using a paper cutter, and finishing the cutting of the base paper according to the size required by a customer to obtain a raw material A;
2) printing operation: putting the raw material A into a printing machine through a material conveying mechanism, and performing reverse glazing operation on the raw material A to obtain a semi-finished product B;
3) and (3) screen printing operation: inputting the semi-finished product B into a porous printing machine, transferring the printing ink to the semi-finished product B through pores of a porous plate by certain pressure to form images or characters, and further obtaining a semi-finished product C;
4) embossing operation: putting the semi-finished product C into an embossing grinding tool, and engraving corresponding concave-convex grains on the grain requirement of the installation design of the embossing grinding tool; deforming the pressure-bearing material under the action of certain pressure and temperature, so that a certain pattern is formed on the surface of the semi-finished product C by engraving, and processing to obtain a semi-finished product D;
5) die cutting operation: inputting the semi-finished product D into a die cutting machine set for processing operation, and making the semi-finished product D into a die cutting knife plate and cutting the die cutting knife plate according to a pre-designed pattern by a die cutting process; combining a die cutting plate by using a die cutter according to a pattern of a product design requirement, and rolling and cutting a printed matter or other platy blanks into a required shape or a cutting mark under the action of pressure to obtain a semi-finished product E;
6) gluing operation: gluing the surface paper of the die-cut semi-finished product E by using a gluing machine, preparing an ash plate, and bonding the surface paper subjected to gluing with the ash plate to obtain a primary finished product F;
7) and (3) assembling a finished product: and assembling the primary finished product F to obtain a finished product of the fine mounting gift box.
2. The screen printing method using the copper paper silver card according to claim 1, wherein the raw material paperboard is double copper paper silver card, and the double copper paper silver card selects Bohui 157g copper plate.
3. The screen printing method using copper paper and silver card as claimed in claim 1, wherein the screen printing operation adopts UV ink of JTC6002 type.
4. The screen printing method using the copper paper and the silver card as claimed in claim 1, wherein the reverse glazing process necessarily adopts local glazing printing.
5. The screen printing method using the copper paper and the silver card as claimed in claim 5, wherein the reverse glazing process adopts surface oil of VU-MY609-3 type and base oil of UV-DY609G-1 type as auxiliary materials.
6. The screen printing method using a copper paper and a silver card according to claim 1, wherein the pressure at the time of the embossing work is correlated with temperature.
7. The screen printing method using the copper paper and the silver card according to claim 1, wherein the die cutting process adopts a die cutting knife and a line pressing knife which are combined in the same template, and the die cutting and the indentation processing operation are simultaneously performed on a die cutting machine.
8. The screen printing method using the copper paper and the silver card as claimed in claim 1, wherein the gluing operation adopts a high-density gray board with a model number of 2.3 MM.
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CN114589963A (en) * | 2022-04-07 | 2022-06-07 | 深圳市艺鼎鹏包装设计有限公司 | Gold stamping process for packaging box |
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