Efficient energy-saving line sweeping process for aluminum alloy section
Technical Field
The invention relates to the technical field of aluminum alloy sections, in particular to an efficient energy-saving line sweeping process for an aluminum alloy section.
Background
Aluminum alloy sections are a non-ferrous metal structural material which is most widely applied in industry, and are widely applied to aviation, aerospace, automobiles, mechanical manufacturing, ships, construction, decoration and chemical industry, and along with rapid development of scientific technology and industrial economy in recent years, the demand for aluminum alloy welding structural parts is increasing day by day, so that the weldability research of aluminum alloy is also deepened.
When some aluminum alloy sections are processed, regular stripes need to be swept on the surfaces of the sections for the purpose of attractiveness or other requirements, and the existing aluminum alloy section processing and stripe sweeping process is low in processing efficiency and poor in stripe sweeping effect.
Disclosure of Invention
The invention aims to provide an efficient and energy-saving line sweeping process for an aluminum alloy section, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an efficient and energy-saving line sweeping process for aluminum alloy sections, which comprises the following steps:
s1, processing the aluminum alloy through an aluminum alloy profile line sweeping device, placing the aluminum alloy profile to be processed on a fixed table, fixing and clamping the aluminum alloy profile through a clamping plate, driving a polishing mechanism to descend through a first electric push rod, and polishing the surface of the aluminum alloy profile through a polishing abrasive belt;
s2, after the polishing treatment is finished, the moving platform is driven by the screw rod to move along the slide rail to the position below the line sweeping grinding disc;
s3, driving the mounting plate to descend through a second electric push rod, and carrying out line sweeping processing on the surface of the aluminum alloy section through high-speed rotation of the line sweeping grinding disc;
s4, the fixing table is driven to rotate through the motor, the angle position of the aluminum alloy section can be adjusted, and the stripe effect with different inclination angles can be processed by matching the movement of the moving table.
Preferably, the polishing time of the polishing abrasive belt to the surface of the aluminum alloy section is 3-5 min.
Preferably, the rotating speed of the grain sweeping grinding disc is 3500 rpm.
Preferably, the line sweeping device for the aluminum alloy section comprises a workbench, limiting plates which are symmetrically distributed in the left-right direction are fixedly mounted on the upper end face of the workbench, a first lead screw is rotatably mounted between the limiting plates, a lead screw motor is fixedly mounted on the right end face of the limiting plate on the right side, the output end of the lead screw motor is fixedly connected with the first lead screw, a slide rail is fixedly mounted at a position between the limiting plates on the upper end face of the workbench, a moving table is arranged on the slide rail, the first lead screw penetrates through the moving table, a mounting seat is fixedly mounted on the upper end face of the moving table, a fixed table is rotatably mounted on the upper end face of the mounting seat, a fixed part is arranged on the upper end face of the fixed table, a motor is arranged inside the mounting seat, the output end of the motor is fixedly connected with the fixed table, and a top plate is, and the top plate is provided with a polishing component and a line sweeping component from left to right.
Preferably, the polishing part comprises a first electric push rod, the first electric push rod is fixedly installed on the upper end face of the top plate, the output end of the first electric push rod is fixedly provided with a polishing mechanism, the polishing mechanism comprises an installation box body, a plurality of driving rollers are arranged inside the installation box body, and polishing abrasive belts are arranged between the driving rollers in a driving mode.
Preferably, a plurality of symmetrically distributed telescopic rods are fixedly installed between the lower end faces of the installation box body and the top plate.
Preferably, the number of the driving rollers is three, and the driving rollers are distributed in a triangular mode inside the installation box body.
Preferably, the pattern sweeping component comprises a second electric push rod, the second electric push rod is fixedly installed on the upper end face of the top plate, an installation plate is fixedly installed at the output end of the second electric push rod, and a pattern sweeping grinding disc is arranged at the bottom of the installation plate.
Preferably, a plurality of clamping plates which are symmetrically distributed front and back are arranged on the upper end face of the fixed table, gaskets are arranged on opposite faces of the clamping plates, moving blocks are arranged at the bottoms of the clamping plates, moving grooves are formed in the upper end face of the fixed table corresponding to the positions of the clamping plates, the moving blocks are arranged inside the moving grooves, a second lead screw is rotatably arranged inside the fixed table and penetrates through the moving blocks, the front end of the second lead screw penetrates through the fixed table and extends to the front side of the fixed table, and an adjusting knob is fixedly arranged at the front end of the second lead screw.
Compared with the prior art, the invention has the beneficial effects that: a high-efficiency energy-saving pattern sweeping device for aluminum alloy profiles is characterized in that the aluminum alloy profiles are fixed on a fixed table, a first lead screw is driven to rotate by a lead screw motor, a moving table can move left and right along a slide rail, so that the aluminum alloy profiles are driven to enter a pattern sweeping part for sweeping patterns after being polished by a polishing part, the working efficiency is improved, a polishing mechanism is driven to descend by a first electric push rod, a polishing abrasive belt is in contact with the surfaces of the profiles, the surfaces of the profiles are polished by the polishing abrasive belt through the operation of a driving roller, the lengths of the polishing abrasive belt are prolonged through the arrangement of a plurality of driving rollers, the polishing abrasive belt is prevented from being overheated, the polishing effect is improved, a mounting plate is driven to descend by a second electric push rod, the pattern sweeping abrasive belt operates at a high speed, the pattern sweeping abrasive belt is matched with the profile bodies to move under, the stripe processing of different angles is conveniently carried out, and processing is effectual, through rotating adjust knob, drives the splint and removes to press from both sides the section bar body tight fixed, improves fixed effect through the gasket, improves the section bar body and adds the stability man-hour, has improved and has swept the line effect. The invention relates to an efficient and energy-saving line sweeping process for an aluminum alloy section, which achieves the purposes of improving the line sweeping processing efficiency and the processing effect of the aluminum alloy section by arranging a slide rail, a polishing abrasive belt, a gasket and the like, and solves the problems of lower processing efficiency and poorer line sweeping effect of the existing line sweeping device for processing the aluminum alloy section.
Drawings
FIG. 1 is a schematic structural diagram of an energy-efficient line sweeping device for aluminum alloy sections;
FIG. 2 is a schematic structural diagram of a polishing mechanism in an energy-efficient grain sweeping device for aluminum alloy sections;
FIG. 3 is a schematic view of the left side structure of a fixing table in an energy-efficient line sweeping device for aluminum alloy sections.
In the figure: 1-a workbench, 2-a limiting plate, 3-a sliding rail, 4-a moving table, 5-a first lead screw, 6-a lead screw motor, 7-a mounting seat, 8-a motor, 9-a fixed table, 10-a top plate, 11-a first electric push rod, 12-a polishing mechanism, 13-a telescopic rod, 14-a second electric push rod, 15-a mounting plate, 16-a grain sweeping grinding disc, 17-a mounting box body, 18-a driving roller, 19-a polishing abrasive belt, 20-a clamping plate, 21-a gasket, 22-a moving groove, 23-a moving block, 24-a second lead screw and 25-an adjusting knob.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: an efficient and energy-saving line sweeping process for aluminum alloy sections, which comprises the following steps:
s1, processing the aluminum alloy through an aluminum alloy profile line sweeping device, placing the aluminum alloy profile to be processed on a fixed table 9, fixedly clamping through a clamping plate 20, driving a polishing mechanism 12 to descend through a first electric push rod 11, and polishing the surface of the aluminum alloy profile by using a polishing abrasive belt 19;
s2, after the polishing treatment is finished, the moving platform 4 is driven by the screw rod 6 to move along the slide rail 3 to the position below the grain sweeping grinding disc 16;
s3, driving the mounting plate 15 to descend through the second electric push rod 14, and carrying out line sweeping processing on the surface of the aluminum alloy section through high-speed rotation of the line sweeping grinding disc 16;
s4, the fixing table 9 is driven to rotate through the motor 8, the angle position of the aluminum alloy section can be adjusted, and the strip effect with different inclination angles can be processed by matching the movement of the moving table 4.
The polishing abrasive belt 19 polishes the surface of the aluminum alloy section for 3-5 min.
The rotating speed of the line sweeping grinding disc 16 is 3500 rpm.
The aluminum alloy profile line sweeping device comprises a workbench 1, limiting plates 2 which are symmetrically distributed in the left-right direction are fixedly mounted on the upper end face of the workbench 1, a first lead screw 5 is rotatably mounted between the limiting plates 2, a lead screw motor 6 is fixedly mounted on the right end face of the limiting plate 2 on the right side, the output end of the lead screw motor 6 is fixedly connected with the first lead screw 5, a slide rail 3 is fixedly mounted at a position between the limiting plates 2 on the upper end face of the workbench 1, a moving table 4 is arranged on the slide rail 3, the first lead screw 5 penetrates through the moving table 4, a mounting seat 7 is fixedly mounted on the upper end face of the moving table 4, a fixed table 9 is rotatably mounted on the upper end face of the mounting seat 7, a fixed part is arranged on the upper end face of the fixed table 9, a motor 8 is arranged inside the mounting seat 7, and the output end of the motor 8 is fixedly connected with, the upper end face of the workbench 1 is provided with a top plate 10, and the top plate 10 is provided with a polishing part and a pattern sweeping part from left to right.
The polishing component comprises a first electric push rod 11, the first electric push rod 11 is fixedly installed on the upper end face of the top plate 10, a polishing mechanism 12 is fixedly installed at the output end of the first electric push rod 11, the polishing mechanism 12 comprises an installation box body 17, a plurality of driving rollers 18 are arranged inside the installation box body 17, and polishing abrasive belts 19 are arranged among the driving rollers 18 in a driving mode.
A plurality of symmetrically distributed telescopic rods 13 are fixedly arranged between the mounting box body 17 and the lower end surface of the top plate 10.
The number of the driving rollers 18 is three, and the driving rollers 18 are distributed in a triangular manner in the installation box body 17.
Sweep the line part and include second electric putter 14, second electric putter 14 fixed mounting is on the up end of roof 10, second electric putter 14's output fixed mounting has mounting panel 15, mounting panel 15's bottom is provided with sweeps line mill 16.
The upper end face of the fixed table 9 is provided with a plurality of clamping plates 20 which are symmetrically distributed front and back, opposite faces of the clamping plates 20 are provided with gaskets 21, the bottom of the clamping plates 20 is provided with a moving block 23, a moving groove 22 is formed in the position, corresponding to the clamping plates 20, of the upper end face of the fixed table 9, the moving block 23 is arranged inside the moving groove 22, a second lead screw 24 is rotatably arranged inside the fixed table 9, the second lead screw 24 penetrates through the moving block 23, the front end of the second lead screw 24 penetrates through the fixed table 9 and extends to the front side of the fixed table 9, and an adjusting knob 25 is fixedly mounted at the front end of the second lead screw 24.
The working principle of the invention is as follows: a high-efficiency energy-saving pattern sweeping process for aluminum alloy sections is characterized in that the aluminum alloy sections are fixed on a fixed table 9, a first screw rod 5 is driven to rotate by a screw rod motor 6, a moving table 4 can move left and right along a slide rail 3, so that the aluminum alloy sections are driven to enter a pattern sweeping part for pattern sweeping after being polished by a polishing part, the working efficiency is improved, a polishing mechanism 12 is driven to descend by a first electric push rod 11, a polishing abrasive belt 19 is in contact with the surfaces of the sections, the sections are polished by the polishing abrasive belt 19 through the operation of a transmission roller 18, the length of the polishing abrasive belt 19 is prolonged through the arrangement of a plurality of transmission rollers 18, the polishing abrasive belt 19 is prevented from being overheated, the polishing effect is improved, a mounting plate 15 is driven to descend by a second electric push rod 14, a pattern sweeping abrasive belt 16 operates at high speed, and the pattern sweeping process of the surfaces, the section bar body can rotate under the effect of motor 8, conveniently carries out the stripe processing of different angles, and it is effectual to process, through rotating adjust knob 25, drives splint 20 and removes and presss from both sides the section bar body tightly fixedly, improves fixed effect through gasket 21, improves the stability of section bar body when adding man-hour, has improved and has swept the line effect.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.