CN111063922A - Method and device for monitoring replacement state of deionized water and ion filter - Google Patents

Method and device for monitoring replacement state of deionized water and ion filter Download PDF

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CN111063922A
CN111063922A CN201911419662.1A CN201911419662A CN111063922A CN 111063922 A CN111063922 A CN 111063922A CN 201911419662 A CN201911419662 A CN 201911419662A CN 111063922 A CN111063922 A CN 111063922A
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state
replacement
conductivity
deionized water
state data
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CN111063922B (en
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张椿
张钦国
郗富强
任德轩
刘晓辉
于霄
陈鹏
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • H01M8/04313Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
    • H01M8/04537Electric variables
    • H01M8/04634Other electric variables, e.g. resistance or impedance
    • H01M8/04656Other electric variables, e.g. resistance or impedance of auxiliary devices, e.g. batteries, capacitors
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N27/00Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
    • G01N27/02Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
    • G01N27/04Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
    • G01N27/06Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04298Processes for controlling fuel cells or fuel cell systems
    • H01M8/04313Processes for controlling fuel cells or fuel cell systems characterised by the detection or assessment of variables; characterised by the detection or assessment of failure or abnormal function
    • H01M8/04664Failure or abnormal function
    • H01M8/04686Failure or abnormal function of auxiliary devices, e.g. batteries, capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

According to the method and the device for monitoring the replacement state of the deionized water and the ion filter, the state data corresponding to the work period is obtained; dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain failure rate; wherein the ending conductivity of the failure state data d is not less than the starting conductivity; the target state data includes: the working period of the time and the state data corresponding to a plurality of historical working periods. Then determining the replacement state of the deionized water and the ion filter by judging whether the failure rate is smaller than a preset replacement value and judging whether the initial conductivity corresponding to the work period is smaller than a preset normal conductivity; if the failure rate is not less than the preset replacement value, prompting that the replacement state of the ion filter is recommended to be replaced; and if the initial conductivity corresponding to the work period is further judged to be not less than the preset normal conductivity, prompting that the replacement state of the ion filter and the deionized water is recommended to be replaced.

Description

Method and device for monitoring replacement state of deionized water and ion filter
Technical Field
The present disclosure relates to the field of state detection technologies for deionized water and ion filters, and more particularly, to a method and an apparatus for monitoring a replacement state of a deionized water and an ion filter.
Background
A fuel cell is a chemical device that directly converts chemical energy of fuel into electric energy, and is also called an electrochemical generator, which is a fourth power generation technology following hydroelectric power generation, thermal power generation, and atomic power generation. It has been used in automobiles and the like.
The removed water in the fuel cell needs to be replaced in time when the conductivity is too high so as to ensure the normal use of the fuel cell. Therefore, the ion filter for filtering the deionized water also needs to be replaced in time when the filtering effect of the ion filter is deteriorated, otherwise, the conductivity of the deionized water is easily increased rapidly, and thus the fuel cell cannot be used normally. In the prior art, the replacement state of the deionized water and the ion filter is determined by detecting the conductivity of the deionized water in real time and judging whether the conductivity of the deionized water is higher than a preset value, and if the conductivity of the deionized water is higher than the preset value, the deionized water and the ion filter are replaced at the same time.
However, the over-high conductivity of the deionized water may be caused by the over-long usage time of the deionized water, or may be caused by the fact that the ion filter is not replaced in time after the filtering effect of the ion filter is deteriorated. Therefore, in the prior art, the conductivity of the deionized water is too high, and most of the conductivity is caused by the fact that the filtering capacity of the ion filter cannot be determined, so that the ion filter cannot be replaced in time. Therefore, when the conductivity of the deionized water is judged to be higher than the preset value, only the deionized water and the ion filter can be replaced at the same time. The existing method requires frequent replacement of both the deionized water and the ion filter, which is time consuming and also makes maintenance of the fuel cell cost prohibitive.
Disclosure of Invention
Based on the defects of the prior art, the application provides a method and a device for monitoring the replacement state of deionized water and an ion filter, so as to solve the problem that in the prior art, the deionized water and the ion filter need to be frequently replaced at the same time, so that time is consumed and the maintenance cost of a fuel cell is too high.
In order to achieve the above object, the present application provides the following technical solutions:
the application provides a method for monitoring the replacement state of deionized water and an ion filter in a first aspect, which comprises the following steps:
acquiring state data corresponding to the work period; wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water; the initial conductivity is the conductivity of the deionized water at the moment when the engine water pump starts to work, and the ending conductivity is the conductivity of the deionized water at the moment when the engine water pump ends to work;
dividing the number of failure state data in the target state data by the total number of state data in the target state data to obtain failure rate; wherein the ending conductivity in the failure status data is not less than the starting conductivity; the target state data includes: state data corresponding to the current working cycle and state data corresponding to a plurality of historical working cycles;
judging whether the failure rate is smaller than a preset replacement value or not, and judging whether the initial conductivity in the state data corresponding to the work period is smaller than a preset normal conductivity or not;
if the failure rate is judged to be not smaller than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be smaller than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended to be replaced;
and if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement.
Optionally, before the obtaining of the state data corresponding to the current work cycle, the method for monitoring a replacement state further includes:
respectively judging whether the service time of the deionized water exceeds a first service life and judging whether the service time of the ion filter exceeds a second service life;
if the service time of the deionized water is judged not to exceed a first service life and the service time of the ion filter is judged not to exceed a second service life, the state data corresponding to the work cycle is acquired;
if the service time of the deionized water is judged to exceed the first service life, directly prompting that the replacement state of the deionized water is recommended to be replaced; and if the service time of the ion filter is judged to exceed the second service life, directly prompting that the replacement state of the ion filter is recommended to be replaced.
Optionally, in the replacement state monitoring method, after the dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain the failure rate, the method further includes:
judging whether the failure rate is greater than a preset normal value or not; wherein the preset normal value is smaller than the preset replacement value;
if the failure rate is judged to be not greater than a preset normal value, prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state;
and if the failure rate is judged to be larger than a preset normal value, executing the judgment to judge whether the failure rate is smaller than a preset replacement value or not, and judging whether the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity or not.
Optionally, in the replacement state monitoring method, after determining whether the failure rate is greater than a preset replacement value and determining whether an initial conductivity in the state data corresponding to the current working cycle is smaller than a preset normal conductivity, the method further includes:
if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended to be replaced and prompting that the replacement state of the deionized water is a normal state;
and if the failure rate is judged to be smaller than a preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be smaller than a preset normal conductivity, prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is a normal state.
And if the failure rate is judged to be smaller than a preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not smaller than a preset normal conductivity, prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is an alarm state.
Optionally, the replacement state monitoring method further includes:
deleting all acquired state data when the target object is detected to be replaced; wherein the target object is at least one of the ion filter and the deionized water;
resetting a timer corresponding to the target object; wherein, the timer is used for recording the use time of the corresponding target object.
This application on the other hand provides a change state monitoring devices of deionized water and ion filter, its characterized in that includes:
the acquisition unit is used for acquiring the state data corresponding to the work cycle; wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water; the initial conductivity is the conductivity of the deionized water at the moment when the engine water pump starts to work, and the ending conductivity is the conductivity of the deionized water at the moment when the engine water pump ends to work;
the calculating unit is used for dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain failure rate; wherein the ending conductivity in the failure status data is not less than the starting conductivity; the target state data includes: state data corresponding to the current working cycle and state data corresponding to a plurality of historical working cycles;
the first judgment unit is used for judging whether the failure rate is smaller than a preset replacement value or not and judging whether the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity or not;
the first prompting unit is used for prompting that the replacement state of the ion filter is recommended to be replaced when the first judging unit judges that the failure rate is not smaller than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is smaller than the preset normal conductivity; and when the first judgment unit judges that the failure rate is not less than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement.
Optionally, the replacement state monitoring device further includes:
the second judging unit is used for respectively judging whether the service time of the deionized water exceeds a first service life and judging whether the service time of the ion filter exceeds a second service life;
when the second judging unit judges that the use time of the deionized water does not exceed a first use period and judges that the use time of the ion filter does not exceed a second use period, the acquiring unit executes the acquisition of the state data corresponding to the current working cycle;
and the second prompting unit is used for directly prompting that the replacement state of the deionized water is recommended when the second judging unit judges that the service time of the deionized water exceeds the first service life, and directly prompting that the replacement state of the ion filter is recommended when the second judging unit judges that the service time of the ion filter exceeds the second service life.
Optionally, the replacement state monitoring device further includes:
the third judging unit is used for judging whether the failure rate is larger than a preset normal value or not; wherein the preset normal value is smaller than the preset replacement value;
when the third judging unit judges that the failure rate is greater than a preset normal value, the first judging unit executes the judgment of whether the failure rate is less than a preset replacement value or not and judges whether the initial conductivity in the state data corresponding to the work cycle is less than a preset normal conductivity or not.
The third prompting unit is used for prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state when the third judging unit judges that the failure rate is not greater than a preset normal value;
optionally, the replacement state monitoring device further includes:
the fourth prompting unit is used for judging that the failure rate is not smaller than the preset replacement value and judging that the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity in the first judging unit, and prompting that the replacement state of the deionized water is a normal state;
and the fifth prompting unit is used for prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is a normal state when the first judging unit judges that the failure rate is smaller than a preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity.
And the sixth prompting unit is used for prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is the alarm state when the first judging unit judges that the failure rate is smaller than a preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is not smaller than a preset normal conductivity.
Optionally, the replacement state monitoring device further includes:
a deleting unit configured to delete all the acquired state data when it is detected that the target object is replaced; wherein the target object is at least one of the ion filter and the deionized water;
the resetting unit is used for resetting the timer corresponding to the target object; wherein, the timer is used for recording the use time of the corresponding target object.
According to the method for monitoring the replacement state of the deionized water and the ion filter, the state data of the working period is obtained by obtaining the initial conductivity of the deionized water at the working starting moment of the engine water pump and the ending conductivity of the deionized water at the working ending moment of the engine water pump. Since the initial conductivity is typically greater than the end conductivity when the filtration capacity of the ion filter is normal. It is possible to define the state data in which the end conductivity is not less than the start conductivity as failure data and then determine whether the ion filter needs to be replaced by the failure rate obtained by dividing the number of failure state data in the target state data by the total number of state data in the target state data. Since the initial conductivity is the conductivity of the deionized water in a non-working state, whether the deionized water needs to be replaced can be determined by whether the initial conductivity is greater than a preset normal conductivity rate. Therefore, when the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work cycle is judged to be less than the preset normal conductivity, the replacement state of the ion filter is prompted to be the replacement recommendation. And if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work cycle is judged to be not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement. Therefore, the replacement states of the deionized water and the ion filter are detected simultaneously, the phenomenon that the conductivity of the deionized water is too high due to the fact that the ion filter is not replaced timely is avoided, the deionized water and the ion filter are not required to be replaced simultaneously, frequent replacement of the deionized water and the ion filter is avoided, and the problems that time is consumed and cost is too high in the prior art are solved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a schematic flow chart illustrating a method for monitoring a replacement state of a deionized water and an ion filter according to an embodiment of the present disclosure;
FIG. 2 is a schematic flow chart illustrating another method for monitoring the replacement status of DI water and an ion filter according to another embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a system for monitoring a replacement state of a deionized water and an ion filter according to another embodiment of the present disclosure;
FIG. 4 is a schematic flow chart illustrating another method for monitoring the replacement status of DI water and an ion filter according to another embodiment of the present disclosure;
fig. 5 is a schematic structural diagram of another deionized water and ion filter replacement state monitoring device according to another embodiment of the present disclosure.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In this application, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
An embodiment of the present application provides a method for monitoring a replacement state of a deionized water and an ion filter, as shown in fig. 1, including:
and S101, acquiring state data corresponding to the work cycle.
Wherein, the engine water pump of the fuel cell starts to work to finish as a work cycle. The status data includes a starting conductivity and an ending conductivity of the deionized water. The initial conductivity is the conductivity of the deionized water at the time the engine water pump begins to operate. The end conductivity is the conductivity of the deionized water at the time when the engine water pump ends operation.
Specifically, at the time when the engine water pump is just started, the conductivity of the deionized water at the current time is recorded and collected through the fuel cell engine controller FCU, and the initial conductivity of the state data corresponding to the current working cycle is obtained. Then, at the time of closing the engine water pump, the conductivity of the deionized water at the current time is also recorded and acquired by the fuel cell engine controller FCU, and the ending conductivity of the state data corresponding to the current working cycle is obtained, so that the state data corresponding to one working cycle is obtained, and the obtained state data is stored.
S102, dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain failure rate.
The end conductivity in the failure state data is not less than the initial conductivity, that is, if the end conductivity of one state data is greater than or equal to the initial conductivity, it indicates that the ion filter cannot filter the deionized water well in the working period corresponding to the state data, so that the state data is defined as the failure state data.
The target state data includes: the state data corresponding to the work cycle of this time and the state data corresponding to a plurality of historical work cycles. It should be noted that the target state data mentioned in the embodiment of the present application refers to state data in state data acquired for currently used deionized water and ion filter, and is not a state in all state data acquired previously. Therefore, when at least one of the deionized water and the ion filter is replaced, the previously acquired state data does not belong to the acquired data, and the state data acquired after the replacement does belong to the target state data. Optionally, in order to be able to detect quickly when the ion filter fails, the target state data is generally the state data corresponding to the current working cycle and the state data corresponding to a plurality of historical working cycles closest to the current working cycle.
Alternatively, the failure status data generally does not occur during the initial use of the DI water and the ion filter, so that there is no concern of an excessive failure rate during the initial use of the DI water and the ion filter. For example, it is assumed that the status data acquired for the first time is failure status data, and the failure rate is one hundred percent. Of course, in order to avoid the contingency, it may be determined whether the number of target state data is greater than the preset number before the step S102 is executed, and the step S102 is executed when the number of target state data is greater than the preset data amount.
S103, judging whether the failure rate is smaller than a preset replacement value or not.
The preset replacement value can also be set according to the replacement requirement of the ion filter. Since the ion filter is replaced more frequently the larger the preset replacement value is, the preset replacement value is usually set to a value approximately equal to 1, for example, 0.96 or 0.98, etc. Therefore, when the failure rate is not less than the preset replacement value, that is, the failure rate is greater than or equal to the preset replacement value, it indicates that ions cannot be filtered out well in a plurality of recent working cycles of the ion filter, and therefore it indicates that the ion filter needs to be replaced.
It should be noted that when the failure rate is determined to be not less than the preset replacement value, the replacement state of the ion filter may be directly prompted as a recommended replacement, and in the subsequent step S104, it is determined that the initial conductivity in the state data corresponding to the current working cycle is not less than the preset normal conductivity, and then the replacement state of the deionized water is separately prompted as a recommended replacement. Of course, the ion filter may be prompted after the step S104 is performed, as in the present embodiment, so that the replacement states of the ion filter and the deionized water may be prompted at the same time. In this embodiment, step S104 is performed after determining that the failure rate is not less than the preset replacement value.
And S104, judging whether the initial conductivity in the state data corresponding to the work period is smaller than the preset normal conductivity.
It should be noted that the preset normal conductivity indicates whether the conductivity of the deionized water is too high.
Since the initial conductivity in the state data corresponding to the current working cycle is the conductivity of the deionized water before working and has not been filtered by the ion filter, the conductivity is the actual conductivity of the current deionized water. Therefore, whether the conductivity of the deionized water is too high is determined by judging whether the initial conductivity in the state data corresponding to the work period is smaller than the preset normal conductivity.
Specifically, if it is determined that the initial conductivity in the state data corresponding to the current duty cycle is smaller than the preset normal conductivity, it indicates that the conductivity of the deionized water is not out of standard and the deionized water can be used normally, so step S105 is executed at this time. If the initial conductivity in the state data corresponding to the current working cycle is determined to be not less than the preset normal conductivity, it indicates that the conductivity of the deionized water exceeds the standard and needs to be replaced, so step S106 is executed at this time.
It should be noted that, in the present application, it is not limited to execute step S104, then execute step S105, and finally execute step S105 or step S106. Step S104 and step S105 are performed simultaneously, and then step S105 or step S106 is performed accordingly. Step S105 may be executed first, and then step S104 may be executed.
And S105, prompting that the replacement state of the ion filter is recommended to be replaced.
Optionally, the replacement state of the ion filter is indicated as recommended replacement on the display interface, and the replacement state of the deionized water is not indicated, so that the deionized water does not need to be replaced if the replacement state of the deionized water is not seen. Of course, other replacement states of the DI water may be prompted to inform the user that the DI water may be replaced differently.
S106, prompting that the replacement state of the ion filter is replacement recommended, and prompting that the replacement state of the deionized water is replacement recommended.
Specifically, the replacement state of the ion filter is displayed as recommended replacement on the display interface, and the replacement state of the deionized water is displayed as recommended replacement.
According to the method for monitoring the replacement state of the deionized water and the ion filter, the state data of the working period is obtained by obtaining the initial conductivity of the deionized water at the moment when the engine water pump starts to work and the ending conductivity of the deionized water at the moment when the engine water pump ends to work. Since the initial conductivity is typically greater than the end conductivity when the filtration capacity of the ion filter is normal. It is possible to define the state data in which the end conductivity is not less than the start conductivity as failure data and then determine whether the ion filter needs to be replaced by the failure rate obtained by dividing the number of failure state data in the target state data by the total number of state data in the target state data. Since the initial conductivity is the conductivity of the deionized water in a non-working state, whether the deionized water needs to be replaced can be determined by whether the initial conductivity is greater than a preset normal conductivity rate. Therefore, when the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work cycle is judged to be less than the preset normal conductivity, the replacement state of the ion filter is prompted to be the replacement recommendation. And if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work cycle is judged to be not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement. Therefore, the replacement states of the deionized water and the ion filter are detected simultaneously, the phenomenon that the conductivity of the deionized water is too high due to the fact that the ion filter is not replaced timely is avoided, the deionized water and the ion filter are not required to be replaced simultaneously, frequent replacement of the deionized water and the ion filter is avoided, and the problems that time is consumed and cost is too high in the prior art are solved.
Another embodiment of the present application provides a method for monitoring a replacement state of a deionized water and ion filter, as shown in fig. 2, including:
s201, obtaining the using time of the deionized water and the using time of the ion filter.
S202, judging that the service time of the deionized water does not exceed a first service life and the service time of the ion filter does not exceed a second service life.
Note that, step S202 may also be expressed as: and respectively judging whether the service time of the deionized water exceeds a first service life and judging whether the service time of the ion filter exceeds a second service life.
In particular, consider the case where a detected conductivity signal may fail. In the embodiment of the application, whether the deionized water and the ion filter need to be replaced or not is further determined by the service time of the deionized water and the ion filter respectively.
Therefore, the lifetime of the deionized water may be empirically preset, i.e., set as the first lifetime, and the lifetime of the ion filter may be empirically set, i.e., set as the second lifetime. Timers for deionized water and ion filter usage time may then be utilized when the fuel cell is first used or the deionized water or ion filter is replaced, respectively.
Optionally, another embodiment of the present application provides a system for monitoring a replacement state of a deionized water and ion filter, as shown in fig. 3, which mainly includes a fuel cell engine controller FCU and a display meter. Besides displaying the deionized water and the replacement state of the ion filter acquired by the fuel cell engine controller FCU on the display instrument, the use time of the ion filter and the use time of the deionized water can be acquired by the fuel cell engine controller FCU respectively and output to the display instrument for display. And the conductivity of the deionized water can be obtained in real time and displayed on a display instrument, so that a user can know the conductivity of the deionized water in real time.
Step S202 is not limited to be executed before step S203, and may be determined in real time. However, in order to directly indicate that the replacement state of the deionized water is recommended when it is determined that the usage time of the deionized water exceeds the first usage period and/or directly indicate that the replacement state of the ion filter is recommended when it is determined that the usage time of the ion filter exceeds the second usage period, the ion filter is not used in step S202, so that the embodiment of the present application performs step S202 before step S203. Therefore, in the embodiment of the present application, if it is determined that the usage time of the deionized water does not exceed the first usage period and it is determined that the usage time of the ion filter does not exceed the second usage period, step S203 is executed.
And S203, acquiring the state data corresponding to the work cycle.
Wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water. The initial conductivity is the conductivity of the deionized water at the moment when the engine water pump starts to work, and the ending conductivity is the conductivity of the deionized water at the moment when the engine water pump ends to work.
It should be noted that, in the specific implementation of step S203, reference may be made to step S101 in the foregoing method embodiment, and details are not described here again.
S204, dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain failure rate.
Wherein the end conductivity in the failure status data is not less than the starting conductivity. The target state data includes: the state data corresponding to the work cycle of this time and the state data corresponding to a plurality of historical work cycles.
It should be noted that, in the specific implementation of step S204, reference may be made to step S102 in the foregoing method embodiment, and details are not described here again.
S205, judging whether the failure rate is larger than a preset normal value.
Wherein the predetermined normal value is less than a smaller value of the predetermined replacement value for indicating that the ion filter and the deionized water are both in a relatively good condition.
Therefore, if it is determined that the failure rate is not greater than the preset normal value, step S206 is executed without continuing the subsequent steps, so that the load on the fuel cell engine controller FCU can be reduced.
If the failure rate is greater than the predetermined normal value, step S207 is executed.
S206, prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state.
S207, comparing the size relation between the failure rate and a preset replacement value, and comparing the size relation between the initial conductivity in the state data corresponding to the work cycle and the preset normal conductivity to obtain a comparison result.
Step S207 may also be understood as: and respectively judging whether the failure rate is smaller than a preset replacement value or not, and judging whether the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity or not to obtain a judgment result.
And S208, respectively prompting the replacement state of the ion filter and the replacement state of the deionized water based on the comparison result.
Step S208 can also be understood as: and respectively prompting the replacement state of the ion filter and the replacement state of the deionized water based on the judgment result.
Specifically, if the failure rate is determined to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the current working period is determined to be less than the preset normal conductivity, it is determined that the filtering effect of the ion filter cannot meet the requirement and needs to be replaced, but the conductivity of the deionized water does not exceed the standard when the deionized water is not in operation, and the deionized water can be used continuously. Therefore, the replacement state of the ion filter is prompted to be recommended, and the replacement state of the deionized water is prompted to be a normal state, so that the user can replace the ion filter.
If the failure rate is judged to be smaller than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be smaller than the preset normal conductivity, the condition that the ion filter does not reach the condition to be replaced is indicated, and ion filtering can be carried out. Since the conductivity of the deionized water is also relatively low, the replacement state of the deionized water is indicated as a normal state.
If the failure rate is judged to be smaller than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not smaller than the preset normal conductivity, the ion filter can still be normal, and the conductivity of the deionized water exceeds the standard, but the ion filter can filter the ions of the deionized water during work, so that the conductivity of the deionized water is reduced, the normal use of the fuel cell is ensured, the replacement state of the ion filter is prompted to be the alarm state, and the replacement state of the deionized water is prompted to be the alarm state.
If the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not less than the preset normal conductivity, the ion filter cannot be normally filtered and the conductivity of the deionized water exceeds the standard, so that the ion filter and the deionized water both need to be replaced to ensure the normal use of the fuel cell, and the replacement state of the ion filter is prompted as the replacement suggestion at the moment and the replacement state of the deionized water is prompted as the replacement suggestion.
Optionally, in another embodiment of the present application, as shown in fig. 4, the method for monitoring the replacement state of the deionized water and the ion filter may further include:
s401, when the target object is detected to be replaced, all the acquired state data are deleted.
Wherein the target object is at least one of an ion filter and deionized water.
Since the target state is state data in the state data acquired for the currently used ion filter and deionized water, and the previously acquired state data cannot be used any more after at least one of the ion filter and the deionized water is replaced, it may be selected to be deleted to avoid occupying a storage space.
S402, resetting the timer corresponding to the target object.
The timer is used for recording the use time of the corresponding target object.
Since the embodiment of the application also determines whether the ion filter and the deionized water need to be replaced or not through the service life of the ion filter and the deionized water, the timer needs to be reset correspondingly when the ion filter and the deionized water are replaced.
Alternatively, the timer may be reset after the target object is detected to be replaced. The reset may also be performed when a user triggers a reset instruction. Specifically, referring also to fig. 3, two reset keys are also provided on the display meter. The reset key 1 is used for resetting the timer corresponding to the deionized water, and the reset key 2 is used for resetting the timer of the ion filter. The user may trigger a reset command through a corresponding reset key after replacing the ion filter or the deionized water.
Another embodiment of the present application provides a device for monitoring a replacement state of a deionized water and ion filter, as shown in fig. 5, including:
an obtaining unit 501, configured to obtain state data corresponding to the work cycle.
Wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water. The initial conductivity is the conductivity of the deionized water at the time when the engine water pump starts to operate, and the final conductivity is the conductivity of the deionized water at the time when the engine water pump finishes operating.
The calculating unit 502 is configured to divide the number of the failure status data in the target status data by the total number of the status data in the target status data to obtain the failure rate.
Wherein the ending conductivity in the failure state data is not less than the starting conductivity; the target state data includes: the state data corresponding to the work cycle of this time and the state data corresponding to a plurality of historical work cycles.
The first determining unit 503 is configured to determine whether the failure rate is smaller than a preset replacement value, and determine whether the initial conductivity in the state data corresponding to the current working cycle is smaller than a preset normal conductivity.
A first prompting unit 504, configured to prompt that the replacement state of the ion filter is a recommended replacement when the first determining unit determines that the failure rate is not less than the preset replacement value and determines that the initial conductivity in the state data corresponding to the current work cycle is less than the preset normal conductivity; and judging that the failure rate is not less than a preset replacement value and judging that the initial conductivity in the state data corresponding to the work cycle is not less than a preset normal conductivity in the first judgment unit, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement.
It should be noted that the apparatus provided in the embodiment of the present application corresponds to the method embodiment shown in fig. 1, so that the specific working process of the above-mentioned units may refer to the method embodiment corresponding to fig. 1, which is not described herein again.
Optionally, the device for monitoring the replacement state of the deionized water and the ion filter in another embodiment of the present application further includes:
and the second judging unit is used for respectively judging whether the service time of the deionized water exceeds the first service life and judging whether the service time of the ion filter exceeds the second service life.
When the second judging unit judges that the service time of the deionized water does not exceed the first service life and judges that the service time of the ion filter does not exceed the second service life, the acquiring unit acquires the state data corresponding to the work cycle.
And the second prompting unit is used for directly prompting that the replacement state of the deionized water is recommended to be replaced when the second judging unit judges that the service time of the deionized water exceeds the first service life, and directly prompting that the replacement state of the ion filter is recommended to be replaced when the second judging unit judges that the service time of the ion filter exceeds the second service life.
It should be noted that, the specific working process of the above-mentioned unit may refer to step S202 to step S203 in the above-mentioned method embodiment, which is not described herein again.
Optionally, the device for monitoring the replacement state of the deionized water and the ion filter in another embodiment of the present application further includes:
and the third judgment unit is used for judging whether the failure rate is greater than a preset normal value or not. Wherein the preset normal value is smaller than the preset replacement value.
When the third judging unit judges that the failure rate is greater than the preset normal value, the first judging unit judges whether the failure rate is less than the preset replacement value or not and judges whether the initial conductivity in the state data corresponding to the work cycle is less than the preset normal conductivity or not.
And the third prompting unit is used for prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state when the third judging unit judges that the failure rate is not greater than the preset normal value.
It should be noted that, the specific working process of the above-mentioned unit may refer to step S204 to step S206 in the above-mentioned method embodiment, which is not described herein again.
Optionally, the device for monitoring the replacement state of the deionized water and the ion filter in another embodiment of the present application further includes:
and the fourth prompting unit is used for judging that the failure rate is not less than a preset replacement value in the first judging unit, judging that the initial conductivity in the state data corresponding to the work cycle is less than a preset normal conductivity, and prompting that the replacement state of the deionized water is a normal state.
And the fifth prompting unit is used for prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is a normal state when the first judging unit judges that the failure rate is smaller than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is smaller than the preset normal conductivity.
And the sixth prompting unit is used for prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is an alarm state when the first judging unit judges that the failure rate is smaller than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is not smaller than the preset normal conductivity.
It should be noted that, the specific working process of the above-mentioned unit may refer to step S207 to step S208 in the above-mentioned method embodiment, which is not described herein again.
Optionally, the device for monitoring the replacement state of the deionized water and the ion filter in another embodiment of the present application further includes:
and a deleting unit configured to delete all the acquired state data when it is detected that the target object is replaced.
Wherein the target object is at least one of an ion filter and deionized water.
The reset unit is used for resetting the timer corresponding to the target object; the timer is used for recording the use time of the corresponding target object.
It should be noted that, the specific working process of the above-mentioned unit may refer to step S401 to step S402 in the above-mentioned method embodiment, which is not described herein again.
Those of skill would further appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both, and that the various illustrative components and steps have been described above generally in terms of their functionality in order to clearly illustrate this interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A method for monitoring the replacement state of a deionized water and ion filter is characterized by comprising the following steps:
acquiring state data corresponding to the work period; wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water; the initial conductivity is the conductivity of the deionized water at the moment when the engine water pump starts to work, and the ending conductivity is the conductivity of the deionized water at the moment when the engine water pump ends to work;
dividing the number of failure state data in the target state data by the total number of state data in the target state data to obtain failure rate; wherein the ending conductivity in the failure status data is not less than the starting conductivity; the target state data includes: state data corresponding to the current working cycle and state data corresponding to a plurality of historical working cycles;
judging whether the failure rate is smaller than a preset replacement value or not, and judging whether the initial conductivity in the state data corresponding to the work period is smaller than a preset normal conductivity or not;
if the failure rate is judged to be not smaller than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be smaller than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended to be replaced;
and if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement.
2. The method for monitoring the replacement state according to claim 1, wherein before the obtaining of the state data corresponding to the current work cycle, the method further comprises:
respectively judging whether the service time of the deionized water exceeds a first service life and judging whether the service time of the ion filter exceeds a second service life;
if the service time of the deionized water is judged not to exceed a first service life and the service time of the ion filter is judged not to exceed a second service life, the state data corresponding to the work cycle is acquired;
if the service time of the deionized water is judged to exceed the first service life, directly prompting that the replacement state of the deionized water is recommended to be replaced; and if the service time of the ion filter is judged to exceed the second service life, directly prompting that the replacement state of the ion filter is recommended to be replaced.
3. The replacement state monitoring method according to claim 1, wherein after the failure rate is obtained by dividing the number of the failure state data in the target state data by the total number of the state data in the target state data, the method further comprises:
judging whether the failure rate is greater than a preset normal value or not; wherein the preset normal value is smaller than the preset replacement value;
if the failure rate is judged to be not greater than a preset normal value, prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state;
and if the failure rate is judged to be larger than a preset normal value, executing the judgment to judge whether the failure rate is smaller than a preset replacement value or not, and judging whether the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity or not.
4. The replacement state monitoring method according to claim 3, wherein after determining whether the failure rate is greater than a preset replacement value and determining whether an initial conductivity in the state data corresponding to the current duty cycle is less than a preset normal conductivity, the method further comprises:
if the failure rate is judged to be not less than the preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended to be replaced and prompting that the replacement state of the deionized water is a normal state;
if the failure rate is judged to be smaller than a preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be smaller than a preset normal conductivity, prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is a normal state;
and if the failure rate is judged to be smaller than a preset replacement value and the initial conductivity in the state data corresponding to the work period is judged to be not smaller than a preset normal conductivity, prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is an alarm state.
5. The replacement state monitoring method according to claim 2, further comprising:
deleting all acquired state data when the target object is detected to be replaced; wherein the target object is at least one of the ion filter and the deionized water;
resetting a timer corresponding to the target object; wherein, the timer is used for recording the use time of the corresponding target object.
6. The utility model provides a change state monitoring devices of deionized water and ionic filter which characterized in that includes:
the acquisition unit is used for acquiring the state data corresponding to the work cycle; wherein the status data comprises a starting conductivity and an ending conductivity of the deionized water; the initial conductivity is the conductivity of the deionized water at the moment when the engine water pump starts to work, and the ending conductivity is the conductivity of the deionized water at the moment when the engine water pump ends to work;
the calculating unit is used for dividing the number of the failure state data in the target state data by the total number of the state data in the target state data to obtain failure rate; wherein the ending conductivity in the failure status data is not less than the starting conductivity; the target state data includes: state data corresponding to the current working cycle and state data corresponding to a plurality of historical working cycles;
the first judgment unit is used for judging whether the failure rate is smaller than a preset replacement value or not and judging whether the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity or not;
the first prompting unit is used for prompting that the replacement state of the ion filter is recommended to be replaced when the first judging unit judges that the failure rate is not smaller than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is smaller than the preset normal conductivity; and when the first judgment unit judges that the failure rate is not less than the preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is not less than the preset normal conductivity, prompting that the replacement state of the ion filter is recommended replacement and prompting that the replacement state of the deionized water is recommended replacement.
7. The replacement state monitoring device according to claim 6, further comprising:
the second judging unit is used for respectively judging whether the service time of the deionized water exceeds a first service life and judging whether the service time of the ion filter exceeds a second service life;
when the second judging unit judges that the use time of the deionized water does not exceed a first use period and judges that the use time of the ion filter does not exceed a second use period, the acquiring unit executes the acquisition of the state data corresponding to the current working cycle;
and the second prompting unit is used for directly prompting that the replacement state of the deionized water is recommended when the second judging unit judges that the service time of the deionized water exceeds the first service life, and directly prompting that the replacement state of the ion filter is recommended when the second judging unit judges that the service time of the ion filter exceeds the second service life.
8. The replacement state monitoring device according to claim 6, further comprising:
the third judging unit is used for judging whether the failure rate is larger than a preset normal value or not; wherein the preset normal value is smaller than the preset replacement value;
when the third judging unit judges that the failure rate is greater than a preset normal value, the first judging unit executes the judgment to judge whether the failure rate is less than a preset replacement value or not and judges whether the initial conductivity in the state data corresponding to the work cycle is less than a preset normal conductivity or not;
and the third prompting unit is used for prompting that the replacement state of the ion filter is a normal state and prompting that the replacement state of the deionized water is a normal state when the third judging unit judges that the failure rate is not greater than a preset normal value.
9. The replacement state monitoring device according to claim 8, further comprising:
the fourth prompting unit is used for judging that the failure rate is not smaller than the preset replacement value and judging that the initial conductivity in the state data corresponding to the work cycle is smaller than a preset normal conductivity in the first judging unit, and prompting that the replacement state of the deionized water is a normal state;
a fifth prompting unit, configured to prompt that the replacement state of the ion filter is an alarm state and prompt that the replacement state of the deionized water is a normal state when the first determining unit determines that the failure rate is smaller than a preset replacement value and determines that the initial conductivity in the state data corresponding to the current work cycle is smaller than a preset normal conductivity;
and the sixth prompting unit is used for prompting that the replacement state of the ion filter is an alarm state and prompting that the replacement state of the deionized water is the alarm state when the first judging unit judges that the failure rate is smaller than a preset replacement value and judges that the initial conductivity in the state data corresponding to the work cycle is not smaller than a preset normal conductivity.
10. The replacement state monitoring device according to claim 7, further comprising:
a deleting unit configured to delete all the acquired state data when it is detected that the target object is replaced; wherein the target object is at least one of the ion filter and the deionized water;
the resetting unit is used for resetting the timer corresponding to the target object; wherein, the timer is used for recording the use time of the corresponding target object.
CN201911419662.1A 2019-12-31 2019-12-31 Method and device for monitoring replacement state of deionized water and ion filter Active CN111063922B (en)

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