CN111061245A - Error action evaluation method of safety instrument system - Google Patents
Error action evaluation method of safety instrument system Download PDFInfo
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention discloses a false operation evaluation method of a safety instrument system, which belongs to the field of safety instrument systems and comprises the following steps: analyzing the redundant voting structure of the functional safety loop of the safety instrument system to obtain the redundant voting structure of each functional safety loop subsystem, and judging whether the functional safety loop subsystem meets the conditions; calculating the false operation rate of each safety instrument system function safety loop subsystem caused by independent failure; selecting a proper common cause failure model, and calculating the false operation rate of each safety instrument system function safety loop subsystem caused by common cause failure; calculating the failure probability of each safety instrument system function safety loop subsystem when the average requirement is met; and calculating the total false operation rate of the functional safety loop of the safety instrument system. The invention can effectively evaluate and reduce the occurrence frequency of false actions, and provides an analysis basis for reducing the number of false actions and reducing economic and safety risks in the process of opening and closing the parking of an enterprise.
Description
Technical Field
The invention relates to the technical field of safety instrument systems, in particular to a method for evaluating misoperation of a safety instrument system.
Background
Safety Instrumentation Systems (SIS) is widely used in petrochemical, chemical or other manufacturing industries as an important Safety protection means. The traditional calculation method of the false operation rate (STR) of the safety instrument system is divided into three types, and the first type of false operation rate calculation only assumes that the false operation failure of the element can cause false operation; the second category is that false action failures and danger detectable failures of the assumed elements respectively cause false actions; the third category is that malfunction failures and dangerously detectable failures of the elements are assumed to combine to cause malfunction. Because the third kind of hypothesis better accords with the actual safety requirement of process unit operation, the third kind of method is considered as a representative false operation rate quantification method in the international scope at present, and the method better accords with the evaluation of the false operation of the actual safety instrument system.
Along with the complexity of the redundant structure of the safety instrument system and the centralization and maximization of the process flow of the process device, economic and safety risks brought by the misoperation of the safety instrument system are more and more not ignored. However, the method can only calculate the redundancy voting structure of the common safety instrument system at present, and reasonable calculation of common cause failure is lacked.
Disclosure of Invention
The invention provides a false operation evaluation method of a safety instrument system, which solves the problems that only common safety instrument system redundancy voting structures can be calculated and reasonable calculation of common cause failure is lacked in the prior art.
The technical scheme of the invention is realized as follows:
a malfunction evaluation method for a safety instrument system specifically comprises the following steps:
analyzing a redundancy voting structure of a safety instrument system function safety loop to obtain the redundancy voting structure of each function safety loop subsystem, and judging whether the function safety loop subsystem meets the conditions;
b, calculating the false operation rate of each safety instrument system function safety loop subsystem caused by independent failure;
c, selecting a proper common cause failure model, and calculating the false operation rate of each safety instrument system function safety loop subsystem caused by common cause failure;
d, calculating the failure probability of each safety instrument system function safety loop subsystem when the average requirement is met;
and E, calculating the total false operation rate of the functional safety loop of the safety instrument system according to the steps B-D.
As a preferred embodiment of the present invention, in step A, the functional safety loop subsystem includes a sensor, a logic solver and an actuator subsystem, the redundancy voting structure is a KooN redundancy voting structure, and the determining whether the condition is met specifically means determining whether the condition K-1< N-K or K-1 ≧ N-K is met.
As a preferred embodiment of the present invention, step B specifically includes the following steps:
b1, acquiring element failure probability data of each functional safety loop subsystem, wherein the element failure probability data comprises misoperation failure probability or safety failure probability, danger detectable failure probability, danger undetectable failure probability of the element and average repair time corresponding to each failure probability;
b2, calculating the error action rate of the actuator caused by independent failure;
b3, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the K-1< N-K redundant voting structure;
and B4, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the condition that K-1 is more than or equal to N-K redundancy voting structure.
As a preferred embodiment of the present invention, step C specifically includes the following steps:
c1, selecting a proper common cause failure model;
c2, calculating the false action rate of the actuating mechanism caused by common cause failure;
c3, calculating the false action rate of the sensor and the logic solver caused by common cause failure.
As a preferred embodiment of the present invention, the common cause failure model is the conventional β model and the improved β model.
Step D, which is a preferred embodiment of the present invention, specifically includes calculating the average required failure probability of the logic solver and the actuator.
As a preferred embodiment of the present invention, step E specifically includes:
calculating the total false operation rate of the safety circuit of the safety instrument system function according to the following formula;
STR=STRIE(1-PFDLS)(1-PFDFE)+STRLS(1-PFDFE)+STRFE
STR typeIE、STRLS、STRFEThe false operation rates of the sensor, the logic solver and the actuating mechanism are respectively; PFDLS、PFDFEThe average requirements of the logic solver and the actuator are the failure probability.
The invention has the beneficial effects that: the method for calculating the false action rate of the safety instrument system aiming at all the redundant voting structures and the method for calculating the false action rate of the safety instrument system aiming at the common cause failure comprise the steps of correcting reasonable calculation aiming at the common cause failure, effectively and accurately evaluating the false action of the complex redundant safety instrument system, reducing the frequency of the false action, and providing an analysis basis for reducing the number of false action times and reducing economic and safety risks in the process of turning on and off the vehicle for enterprises.
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In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a flow chart of an embodiment of a method for assessing malfunctions in a safety instrumented system in accordance with the present invention;
FIG. 2 is a flow chart of step B of FIG. 1;
FIG. 3 is a flow chart of step C of FIG. 1.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a method for evaluating a malfunction of a safety instrument system, which specifically includes the following steps:
analyzing a redundancy voting structure of a safety instrument system function safety loop to obtain the redundancy voting structure of each function safety loop subsystem, and judging whether the function safety loop subsystem meets the conditions;
in the step A, the functional safety loop subsystem comprises a sensor, a logic solver and an execution mechanism subsystem, the redundancy voting structure is a KooN redundancy voting structure, and the judgment of whether the condition is met specifically means that whether the condition K-1 is met and is less than N-K or K-1 is more than or equal to N-K. K and N are positive integers.
As shown in fig. 2, B, calculating the malfunction rate of each safety instrument system function safety loop subsystem caused by independent failure;
b1, acquiring element failure probability data of each functional safety loop subsystem, wherein the element failure probability data comprises misoperation failure probability or safety failure probability, danger detectable failure probability, danger undetectable failure probability of the element and average repair time corresponding to each failure probability;
and judging whether each functional safety loop subsystem is a sensor or a logic solver or an execution mechanism, if the functional safety loop subsystem is a sensor or a logic solver, judging the condition of the redundant voting structure, and executing the corresponding steps.
B2, calculating the error action rate of the actuator caused by independent failure;
the error action rate of the execution mechanism caused by independent failure is calculated according to the formula (1),
in the formula ofSOindFor independent fault-operation failure probability, λDDindFor independent DD failure probability, MTTRSOMean time to repair for faulty operation failure, MTTRDDFor the risk detectable failure mean time to repair, N and K represent the number of voting elements and the total number of elements, respectively, in the redundant voting architecture KooN of the safety instrument system.
B3, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the K-1< N-K redundant voting structure;
the malfunction rate caused by the sensor or logic solver subsystem is calculated according to equations (2) - (7),
calculated by equation (2)When the first element malfunctions, the repair time is prolongedMTTRSOWithin the range, at least K-1 false operation failures occur in other N-1 elements.
Calculated by formula (3)When the first element malfunctions, the repair time MTTR is setSOWithin the range, at least N-K combined failures consisting of malfunction failures and danger detectable failures occur in other N-1 elements.
Calculated by equation (4)When the first element malfunctions, the repair time MTTR is setSOWithin the range, at least K-1 and more than K-1 malfunction failures occur in other N-1 elements.
Calculated by equation (5)In order to provide a time to repair MTTR when a dangerously detectable failure of the first component occursDDWithin the range, at least N-K combined failures consisting of malfunction failures and danger detectable failures occur in other N-1 elements.
Calculated by equation (6)In order to provide a time to repair MTTR when a dangerously detectable failure of the first component occursDDWithin the range, at least K and more than K malfunction failures occur in other N-1 elements.
And B4, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the condition that K-1 is more than or equal to N-K redundancy voting structure.
The malfunction rate caused by the sensor or logic solver subsystem is calculated as equations (8) - (10),
calculated by equation (8)When the first element fails due to misoperation, the first element is repaired at the time MTTRSOWithin the range, at least N-K and more than N false operation failures occur in other N-1 elements, N-K danger detectable failures occur, and the combined failure probability is formed by the N-K false operation failures and the danger detectable failures.
Calculated by equation (9)In order to provide a time to repair MTTR when a dangerously detectable failure of the first component occursDDWithin the range, at least N-K and more than N false operation failures occur in other N-1 elements, N-K danger detectable failures occur, and the combined failure probability is formed by the N-K false operation failures and the danger detectable failures.
And C, judging whether all the subsystems are calculated, and entering the step C if the calculation is finished.
As shown in fig. 3, C, selecting a suitable common cause failure model, and calculating a malfunction rate of each safety instrument system functional safety loop subsystem caused by common cause failure;
the step C specifically comprises the following steps:
c1, selecting a proper common cause failure model, wherein the common cause failure model comprises a traditional β model and an improved β model, and the improved β model can be divided into an improved β model in International electrotechnical Commission standard IEC 61508 (hereinafter referred to as IEC standard) and an improved β model in Norwegian SINTEF PDS method (hereinafter referred to as PDS method).
And judging that each functional safety loop subsystem is a sensor or a logic solver or an execution mechanism, and then executing corresponding steps.
C2, calculating the false action rate of the actuating mechanism caused by common cause failure;
the common cause failure of the traditional β model is calculated according to the formula (11) or the common cause failure of the improved β model is calculated according to the formula (12), the error action rate of the actuator caused by the common cause failure is calculated,
formula (III) βSO、βDDCommon cause failure factors, C, for faulty operation failure and hazard detectable failure, respectivelyKooNRedundant voting architecture correction factor lambda of β factorSO *And λDD *Representing 1ooN or NooN redundant voting structuresThe malfunction failure and hazard of (a) may detect a common cause failure probability of the failure.
C3, calculating the false action rate of the sensor and the logic solver caused by common cause failure.
The common cause failure of the conventional β model is calculated as equation (12) or the common cause failure of the improved β model is calculated as equation (14), the false operation rate of the sensor or the logic solver caused by the common cause failure,
and D, judging whether all the subsystems are calculated, and entering the step D if the calculation is finished.
D, calculating the failure probability of each safety instrument system function safety loop subsystem when the average requirement is met;
and E, calculating the total false operation rate of the functional safety loop of the safety instrument system according to the steps B-D.
The step E specifically comprises the following steps: calculating the total false operation rate of the safety circuit of the safety instrument system function according to the following formula;
STR=STRIE(1-PFDLS)(1-PFDFE)+STRLS(1-PFDFE)+STRFE
STR typeIE、STRLS、STRFEThe false operation rates of the sensor, the logic solver and the actuating mechanism are respectively; PFDLS、PFDFEThe average requirements of the logic solver and the actuator are the failure probability.
The following data were used: the failure probability of misoperation is lambdaSOind=1.00×10-6The danger detectable failure probability is λDDind=5.00×10-6Mean Time To Repair (MTTR) for faulty operationSOWith danger detectable failureMean time to repair MTTRDDAll 8 hours, common cause failure factor for misoperation failure βSO0.2, hazard detectable failure cofactoring failure factor βDDCommon cause failure probability λ of misoperation failure in voting structure of 0.1, 1ooN and NooNSO *Hazard detectable failure common cause failure probability lambda of 1ooN and NooN voting structureDD *=1.00×10-7。
The results of calculation of the error ratios of 5 different quantization methods, such as an American Instrument Association ISA method (hereinafter referred to as an ISA method), a PDS method (only calculating common cause failure), an error operation method caused by error operation failure and danger detectable failure respectively, an error operation method caused by combination of error operation failure and danger detectable failure, an execution mechanism calculation method and the like, are compared and analyzed. The results of the calculation of the malfunction rate due to the independent failure are shown in table 1, and the results of the calculation of the malfunction rate due to the common cause failure are shown in table 2.
TABLE 1 comparison of results of different independent failure induced malfunction calculation methods
TABLE 2 comparison of results of different common cause failures resulting in malfunction calculation methods
From the false operation calculation result caused by independent failure, the result obtained by the ISA method is greatly different from other methods, the results obtained by the redundant voting structures of 2oo2, 2oo3 and 2oo4 have differences of several orders of magnitude, and the false operation rate calculation is ideal. The error action rate of the calculation method considering that error operation failure and dangerous detectable failure respectively and combined cause error actions is approximate, the difference is only generated between 2oo2 and 3oo4, the situations of error action causing reasons caused by combined failure are increased, and the error action rate result is larger. And for the false operation rate of the actuating mechanism, when N is the same, the result of the false operation rate is the same. According to the actual strategy of the operation of the safety instrument system, the numerical value of the result calculated by the prior method in the redundant structure is small and is too ideal. The method has the advantages that the assumed conditions are more in line with the actual conditions (for the sensor and the logic controller, the calculation result of the false operation rate of the false operation caused by the combination of the misoperation failure and the dangerous detectable failure is considered, and for the execution mechanism, the calculation result of the false operation rate is calculated according to the particularity of the execution mechanism), and the calculation result of the false operation rate is more reasonable.
For the false operation caused by common cause failure, the result of the traditional β model is similar to that of the improved β model, the calculated result of the redundant voting structures of 2oo3, 2oo4 and 3oo4 is smaller by using the traditional β model, the false operation rate of the redundant voting structures of 2oo3, 2oo4 and 3oo4 of the executing mechanism is different from that of the sensor and the logic controller, and the result is smaller.
And performing difference analysis on 5 different misoperation quantification methods, such as an ISA method, a PDS method, a misoperation failure and danger detectable failure which respectively cause misoperation, a misoperation failure and danger detectable failure which are combined to cause misoperation, an actuating mechanism and the like. The false operation rate calculation of the method (considering the combination of misoperation failure and danger detectable failure to cause false operation) is a method for accurately and reasonably evaluating the false operation, which is more in line with the actual operation of a safety instrument system, and the reduction of common cause failure of the voting structure is the key for reducing the total false operation times of the functional safety loop.
The invention relates to a method for calculating the false operation rate of a safety instrument system aiming at all redundant voting structures, and comprises the steps of correcting reasonable calculation aiming at common cause failure, effectively and accurately evaluating the false operation rate of the complex redundant safety instrument system, reducing the false operation occurrence frequency, and providing an analysis basis for reducing the false operation times and reducing the economic and safety risks in the process of opening and closing a parking lot for an enterprise.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. A malfunction evaluation method of a safety instrument system is characterized by comprising the following steps:
analyzing a redundancy voting structure of a safety instrument system function safety loop to obtain the redundancy voting structure of each function safety loop subsystem, and judging whether the function safety loop subsystem meets the conditions;
b, calculating the false operation rate of each safety instrument system function safety loop subsystem caused by independent failure;
c, selecting a proper common cause failure model, and calculating the false operation rate of each safety instrument system function safety loop subsystem caused by common cause failure;
d, calculating the failure probability of each safety instrument system function safety loop subsystem when the average requirement is met;
and E, calculating the total false operation rate of the functional safety loop of the safety instrument system according to the steps B-D.
2. The method for evaluating the malfunction of the safety instrument system according to claim 1, wherein in the step a, the functional safety loop subsystem comprises a sensor, a logic solver and an execution mechanism subsystem, the redundancy voting structure is a KooN redundancy voting structure, and the judgment of the condition is specifically to judge whether the condition is satisfied, that is, whether the condition is satisfied is that K-1 is less than N-K or that K-1 is greater than or equal to N-K.
3. The method for evaluating the malfunction of the safety instrument system according to claim 2, wherein the step B specifically comprises the steps of:
b1, acquiring element failure probability data of each functional safety loop subsystem, wherein the element failure probability data comprises misoperation failure probability or safety failure probability, danger detectable failure probability, danger undetectable failure probability of the element and average repair time corresponding to each failure probability;
b2, calculating the error action rate of the actuator caused by independent failure;
b3, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the K-1< N-K redundant voting structure;
and B4, calculating the false operation rate of the sensor and the logic solver caused by independent failure under the condition that K-1 is more than or equal to N-K redundancy voting structure.
4. The method for evaluating the malfunction of the safety instrument system according to claim 2, wherein the step C specifically comprises the steps of:
c1, selecting a proper common cause failure model;
c2, calculating the false action rate of the actuating mechanism caused by common cause failure;
c3, calculating the false action rate of the sensor and the logic solver caused by common cause failure.
5. The method of claim 4, wherein the common cause failure model is a conventional β model and an improved β model.
6. The method for assessing malfunction of a safety instrument system according to claim 2, wherein step D specifically includes calculating an average required failure probability of the logic solver and the actuator.
7. The method for assessing malfunction of a safety instrument system according to claim 6, wherein step E specifically includes:
calculating the total false operation rate of the safety circuit of the safety instrument system function according to the following formula;
STR=STRIE(1-PFDLS)(1-PFDFE)+STRLS(1-PFDFE)+STRFE
STR typeIE、STRLS、STRFEThe false operation rates of the sensor, the logic solver and the actuating mechanism are respectively; PFDLS、PFDFEThe average requirements of the logic solver and the actuator are the failure probability.
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