CN111060670B - Method for detecting crack defects on inner surface of nickel-based alloy pierced billet by acid washing - Google Patents
Method for detecting crack defects on inner surface of nickel-based alloy pierced billet by acid washing Download PDFInfo
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- CN111060670B CN111060670B CN201911309671.5A CN201911309671A CN111060670B CN 111060670 B CN111060670 B CN 111060670B CN 201911309671 A CN201911309671 A CN 201911309671A CN 111060670 B CN111060670 B CN 111060670B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
- G01N33/2045—Defects
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/10—Other heavy metals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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Abstract
The invention relates to a method for detecting crack defects on the inner surface of a nickel-based alloy pierced billet by acid washing, which comprises the following steps: adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2-4%, and the volume percentage of the nitric acid is 4-8%; heating the pickling solution to 40-60 ℃; putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5-8 minutes; after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface by water; and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface, and finding out crackling defects for positioning. According to the invention, the corrosion mixed liquid flowing out after the acid liquid is immersed into the crack defect and rusted for a certain time is used for detecting the crack defect, so that the problem that the crack defect on the inner surface of the nickel-based alloy pierced billet is difficult to detect is solved, and quality guarantee is provided for the qualification rate and the yield of the product and the later equipment manufacturing and use.
Description
Technical Field
The invention relates to the technical field of pipe manufacturing, in particular to a method for detecting crack defects on the inner surface of a nickel-based alloy pierced billet by acid washing.
Background
The pipe is used as an industrial blood vessel, is widely applied in industry, particularly the nickel-based alloy pipe is high in price and is a strategic raw material of China, so that the pipe has a special position in the pipe.
The inner surface crack defects of the pipe, particularly the crackle defects, are difficult to detect, and the defects only expand and cannot be eliminated in the subsequent forming process, so that the final product cannot meet the standard or use requirements. As the length of the pierced billet is basically short, the method for detecting the crackle defects on the inner surface of the pierced billet has been the following steps:
1) irradiating the two ends of the pierced billet with flashlight light, and carrying out visual inspection;
2) and (3) inspecting the inner surface of the pipe by using an endoscope. Both methods can cause the condition that crackle defects can not be detected, especially fine cracks; meanwhile, the endoscope cable is an expensive and easily-worn material, is not beneficial to frequent use in mass production, and has low working efficiency.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the method for testing the crack defects on the inner surface of the nickel-based alloy pierced billet by acid washing, which has the advantages of obvious testing effect, simple process steps and easiness in operation.
According to the technical scheme provided by the invention, the method for detecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid cleaning comprises the following steps:
a. Adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2-4%, and the volume percentage of the nitric acid is 4-8%;
b. heating the pickling solution to 40-60 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5-8 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Preferably, the volume percentage of nitric acid in the pickling solution is 2 times the volume percentage of hydrofluoric acid.
Preferably, the method for detecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid cleaning specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 4 percent, and the volume percentage of the nitric acid is 8 percent;
b. heating the pickling solution to 60 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 8 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. And (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Preferably, the method for detecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid cleaning specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 7 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Preferably, the method for detecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid cleaning specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2 percent, and the volume percentage of the nitric acid is 4 percent;
b. heating the pickling solution to 40 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5 minutes;
d. After the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Preferably, the method for detecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid cleaning specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 6 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
According to the invention, the corrosion mixed liquid flowing out after the acid liquid is immersed into the crack defect and rusted for a certain time is used for detecting the crack defect, so that the problem that the crack defect on the inner surface of the nickel-based alloy pierced billet is difficult to detect is solved, and quality guarantee is provided for the qualification rate and the yield of the product and the later equipment manufacturing and use.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Example 1
The method for detecting the crack defects on the inner surface of the N04400 nickel-based alloy pierced billet by acid washing specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 4 percent, and the volume percentage of the nitric acid is 8 percent;
b. heating the pickling solution to 60 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 8 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Example 2
The method for detecting the crack defects on the inner surface of the N04400 nickel-based alloy pierced billet by acid washing specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 7 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. And (3) placing the nickel-based alloy pierced billet on the rack for 24 hours, then testing the inner surface of the nickel-based alloy pierced billet, and finding out crackle defects for positioning.
Example 3
The method for detecting the crack defects on the inner surface of the N04400 nickel-based alloy pierced billet by acid washing specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2 percent, and the volume percentage of the nitric acid is 4 percent;
b. heating the pickling solution to 40 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Example 4
The method for detecting the crack defects on the inner surface of the N04400 nickel-based alloy pierced billet by acid washing specifically comprises the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 6 minutes;
d. After the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
Through the embodiments 1 to 4, the crack defects on the inner surface of the N04400 nickel-based alloy pierced billet are clearly shown, and point grinding treatment is carried out after positioning, so that certain quality guarantee is provided for the qualification rate and the yield of products and later equipment manufacturing and use.
In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.
Claims (6)
1. A method for detecting crack defects on the inner surface of a nickel-based alloy pierced billet by acid washing is characterized by comprising the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2-4%, and the volume percentage of the nitric acid is 4-8%;
b. heating the pickling solution to 40-60 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5-8 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. And (3) placing the nickel-based alloy pierced billet on the rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, inspecting the crack defects by generating rust mixed liquid flowing out after rusting, and finding out the crack defects to position.
2. The method for inspecting the crack defects on the inner surface of the nickel-based alloy pierced billet by pickling as claimed in claim 1, wherein the method comprises the following steps: in the acid washing solution, the volume percentage of the nitric acid is 2 times of that of the hydrofluoric acid.
3. The method for inspecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid washing as claimed in claim 1, which is characterized by comprising the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 4 percent, and the volume percentage of the nitric acid is 8 percent;
b. heating the pickling solution to 60 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 8 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
4. The method for inspecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid washing as claimed in claim 1, which is characterized by comprising the following steps:
a. Adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 7 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
5. The method for inspecting the crack defects on the inner surface of the nickel-based alloy pierced billet by acid washing as claimed in claim 1, which is characterized by comprising the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 2 percent, and the volume percentage of the nitric acid is 4 percent;
b. heating the pickling solution to 40 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 5 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
6. The method for inspecting the crack defect on the inner surface of the nickel-based alloy pierced billet by the acid cleaning according to claim 1, which is characterized by comprising the following steps:
a. adding hydrofluoric acid and nitric acid into water to prepare a pickling solution, wherein in the pickling solution, the volume percentage of the hydrofluoric acid is 3 percent, and the volume percentage of the nitric acid is 6 percent;
b. heating the pickling solution to 50 ℃;
c. putting the nickel-based alloy pierced billet into the heated pickling solution to be soaked for 6 minutes;
d. after the nickel-based alloy pierced billet is lifted out, washing the inner surface and the outer surface of the nickel-based alloy pierced billet by water;
e. and (3) placing the nickel-based alloy pierced billet on a rack for 24 hours, then inspecting the inner surface of the nickel-based alloy pierced billet, and finding out crackling defects for positioning.
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CN111996478B (en) * | 2020-08-21 | 2021-09-10 | 江苏隆达超合金股份有限公司 | Method for removing surface hairline of N06600 nickel-based alloy pierced billet |
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