CN111060395B - High-performance withstand voltage detection device for electrical copper wire and working method thereof - Google Patents
High-performance withstand voltage detection device for electrical copper wire and working method thereof Download PDFInfo
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- CN111060395B CN111060395B CN201911124737.3A CN201911124737A CN111060395B CN 111060395 B CN111060395 B CN 111060395B CN 201911124737 A CN201911124737 A CN 201911124737A CN 111060395 B CN111060395 B CN 111060395B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0001—Type of application of the stress
- G01N2203/0003—Steady
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/0014—Type of force applied
- G01N2203/0016—Tensile or compressive
- G01N2203/0019—Compressive
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0262—Shape of the specimen
- G01N2203/0278—Thin specimens
- G01N2203/028—One dimensional, e.g. filaments, wires, ropes or cables
Abstract
The invention discloses a high-performance voltage-withstanding detection device for an electrical copper wire and a working method thereof, wherein the high-performance voltage-withstanding detection device for the electrical copper wire comprises a copper wire tensioning test component, a copper wire paying-off component, a copper wire winding component and a detection device supporting platform, wherein the copper wire tensioning test component, the copper wire paying-off component and the copper wire winding component are fixedly arranged on the upper end surface of the detection device supporting platform, and the copper wire paying-off component, the copper wire tensioning test component and the copper wire winding component are sequentially arranged according to the transmission direction of the copper wire. The working method of the voltage-withstanding detection device for the high-performance electrical copper wire is simple and easy to operate in working principle, high in automation degree of working process, less in required manpower, capable of improving performance detection of the whole coil of copper wire, capable of continuously detecting a plurality of sections of copper wires, accurate in detection data, capable of greatly improving product detection frequency, capable of finding out defects in production of products in time and capable of fully guaranteeing quality.
Description
Technical Field
The invention belongs to the technical field of mechanical basic parts and manufacturing thereof, and particularly relates to a high-performance withstand voltage detection device for an electrical copper wire. The invention also relates to a working method of the voltage-withstanding detection device for the high-performance electrical copper wire.
Background
The copper wire has good electrical conductivity and thermal conductivity, and in life, the practical copper wire is used as a lead. The conductivity is good, and the conductive material is widely used for manufacturing wires, cables, electric brushes and the like; the heat conductivity is good, and the magnetic material is commonly used for manufacturing magnetic instruments and meters which need to prevent magnetic interference, such as compasses, aviation instruments and the like; has excellent plasticity, is easy to be processed by hot pressing and cold pressing, and can be made into copper materials such as pipes, bars, wires, strips, belts, plates, foils and the like. The copper stranded wires are also called grounding copper stranded wires and bare copper stranded wires, and are also divided into hard copper stranded wires and soft copper stranded wires; the raw material adopts a high-purity oxygen-free copper rod, so that the good stability and excellent continuity of the copper wire are ensured. The copper alloy stranded wire is mainly used for carrier cables, auxiliary carrier cables, transverse carrier cables, upper positioning ropes, lower positioning ropes, central anchoring ropes, elastic suspension ropes, suspension strings and the like. The tensile force of the ultra-fine copper alloy stranded wire is an important parameter and is also a safety guarantee. And is therefore particularly important when testing.
The bearing tension performance detection device of copper line is the critical value of concentrating plastic deformation transition by even shape plasticity diversion part in order to detect the copper line, and the bearing tension performance detection device of prior art's copper line, and the function singleness only has the function that detects the copper line, can not detect the copper line of whole book in succession to can not adapt to the detection of the copper line of different length.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide a high-performance withstand voltage detection device for an electrical copper wire, which solves the problem that only one section of copper wire can be detected independently in the existing copper wire tension detection device, and the whole copper wire can not be continuously detected.
The technical scheme is as follows: a high-performance withstand voltage detection device for an electrical copper wire comprises a copper wire tensioning test component, a copper wire paying-off component, a copper wire winding component and a detection device supporting platform, wherein the copper wire tensioning test component, the copper wire paying-off component and the copper wire winding component are all fixedly arranged on the upper end face of the detection device supporting platform, and the copper wire paying-off component, the copper wire tensioning test component and the copper wire winding component are sequentially arranged according to the transmission direction of the copper wire; the copper wire tensioning test assembly comprises a test platform, a group of copper wire supporting assemblies, a first copper wire pressing assembly, a second copper wire pressing assembly, a first tensioning driving assembly and a second tensioning driving assembly, wherein the copper wire supporting assemblies are arranged in the middle of the test platform, the first copper wire pressing assembly and the second copper wire pressing assembly are symmetrically arranged on the test platform, the first copper wire pressing assembly and the second copper wire pressing assembly are positioned on two sides of the group of copper wire supporting assemblies, the first tensioning driving assembly is connected with the first copper wire pressing assembly, the second tensioning driving assembly is connected with the second copper wire pressing assembly, and a copper wire can be arranged between the first copper wire pressing assembly and the second copper wire pressing assembly; copper line wire winding subassembly includes wire winding guide roll, copper line straightening unit, copper line traction unit, copper line reciprocal swing unit and copper line wire winding unit, wire winding guide roll, copper line straightening unit, copper line traction unit, copper line reciprocal swing unit and copper line wire winding unit set gradually according to the direction of keeping away from the taut test component of copper line to the copper line is in proper order through wire winding guide roll, copper line straightening unit, copper line traction unit and copper line reciprocal swing unit and winding on copper line wire winding unit.
Furthermore, in the above voltage withstanding detection device for the high-performance electrical copper wire, the first copper wire pressing component and the second copper wire pressing component comprise the tensioning driving screw, a tensioning screw supporting seat, a tensioning sliding seat and a copper wire pressing clamping jaw, the tensioning screw supporting seat is fixedly arranged on the upper end face of the test platform, the tensioning sliding seat is sleeved on the tensioning driving screw and is in sliding connection with the test platform, the tensioning driving screw is arranged on the tensioning screw supporting seat, and the copper wire pressing clamping jaw is arranged on the tensioning sliding seat; taut drive assembly one and taut drive assembly two include taut driving motor, taut speed reducer, taut action wheel, taut from driving wheel, taut driving chain, taut pivot and pivot supporting seat, taut driving motor is connected with taut speed reducer, taut speed reducer is connected with taut pivot, taut pivot setting is on pivot supporting seat to taut pivot is connected with taut action wheel, taut action wheel is connected from the driving wheel through taut driving chain and taut, taut from the driving wheel is connected with taut driving screw.
Further, in the above voltage resistance detection device for a high-performance electrical copper wire, the cross section of the tensioning sliding seat is L-shaped, the horizontal upper end of the tensioning sliding seat is provided with a first opening, and the copper wire pressing clamping jaw is arranged in the first opening; copper line compresses tightly the clamping jaw including last compressing tightly the rack, compress tightly rack and a set of on compress tightly rack drive assembly, on compress tightly the inner wall connection of rack and first opening upper end, compress tightly the rack setting down on first open-ended lower terminal surface to compress tightly the rack down and be located and compress tightly the rack under, compress tightly rack drive assembly on a set of and set up on the horizontally upper end of taut sliding seat, and compress tightly rack drive assembly on a set of and be located first opening part, compress tightly rack drive assembly on a set of and compress tightly the rack with last and be connected to compress tightly rack drive assembly on a set of can drive and compress tightly the rack and compress tightly under on compressing tightly the rack.
Furthermore, foretell high performance electrician's copper line withstand voltage detection device, go up to compress tightly rack drive assembly and include a set of gland nut, compression screw, compress tightly knob and a set of compression rack connecting spring of going up, a set of gland nut is fixed connection in proper order to a set of gland nut fixes on the up end of taut sliding seat, gland screw and a set of gland nut threaded connection, and the lower tip of gland screw can pass taut sliding seat and the up end of last compression rack and offset, it sets up on the upper end of compression screw to compress tightly the knob, the both ends of compressing tightly rack connecting spring on a set of respectively with last compression rack and the interior wall connection of first opening upper end.
Further, the withstand voltage detection device of foretell high performance electrician's copper line, copper line unwrapping wire subassembly includes copper line unwrapping wire support frame, copper line unwrapping wire pivot, copper line unwrapping wire limiting plate and copper line unwrapping wire guide roll one, copper line unwrapping wire support frame is located one side of detection device supporting platform, copper line unwrapping wire pivot sets up on copper line unwrapping wire support frame, copper line unwrapping wire pivot can set up copper line book, copper line unwrapping wire limiting plate sets up on the upper end of copper line unwrapping wire pivot, copper line unwrapping wire guide roll one sets up on the upper end of copper line unwrapping wire support frame.
Furthermore, according to the voltage-withstanding detection device for the high-performance electrical copper wire, a support platform of the detection device is provided with a wire inlet guide roller and a group of copper wire inlet horizontal guide rollers, a wire coil of the copper wire on a copper wire paying-off rotating shaft sequentially passes through a first copper wire paying-off guide roller, the wire inlet guide roller and a group of copper wire inlet horizontal guide rollers, the wire inlet guide roller is positioned on one side, close to the first copper wire paying-off guide roller, of the group of copper wire inlet horizontal guide rollers, the copper wire between the first copper wire paying-off guide roller and the wire inlet guide roller is vertically arranged, the copper wire is attached to the outer wall of the lower end portion of the wire inlet guide roller and the outer wall of the lower end portion of the group of copper wire inlet horizontal guide rollers, and the copper wire between the wire inlet guide roller and the group of copper wire inlet horizontal guide roller is horizontally arranged; copper line tensioning test component keeps away from one side of copper line unwrapping wire subassembly and is equipped with a set of copper line horizontal guide roll of being qualified for the next round of competitions and the guide roll of being qualified for the next round of competitions, a set of copper line horizontal guide roll of being qualified for the next round of competitions is located the one side that copper line wire winding component was kept away from to the guide roll of being qualified for the next round of competitions, the copper line is qualified for the next round of competitions horizontal guide roll and the outer wall laminating of the guide roll upper end of being qualified for the next round of competitions with a set of copper line, copper line on the copper line tensioning test component is qualified for the next round of competitions horizontal guide roll and the guide roll of being qualified for the next round of competitions through a set of copper line in proper order.
Furthermore, in the voltage-withstanding detection device for the high-performance electrical copper wire, the copper wire straightening unit comprises two symmetrically arranged straightening support seats, a first pressing plate, a second pressing plate, a first pressing assembly, a second pressing assembly and a copper wire straightening roller, the straightening support seat is fixedly arranged on the detection device support platform, the first pressing component and the second pressing component are symmetrically arranged on the upper end surface of the straightening support seat, the first pressing plate is connected with the first pressing component, the second pressing plate is connected with the second pressing component, the first pressing plate and the second pressing plate are symmetrically arranged, a gap is formed between the first pressing plate and the second pressing plate, a copper wire can be contained in the gap, two end parts of the copper wire straightening roller are respectively connected with the first pressing assembly and the second pressing assembly, and the copper wire straightening roller can pass through the first pressing plate and the second pressing plate; first compress tightly the subassembly and compress tightly the subassembly including compressing tightly subassembly supporting seat, a set of lock nut one and spring, compress tightly the fixed setting of subassembly supporting seat on the up end of the supporting seat of flare-outing, the both ends of copper line flare-outing roller are passed respectively and are compressed tightly the subassembly supporting seat, the copper line flare-outing roller stretches out the tip that compresses tightly the subassembly supporting seat and is equipped with the external screw thread, lock nut one and the external screw thread connection at copper line flare-outing roller both ends, the spring housing is established on the copper line flare-outing roller, compress tightly between subassembly supporting seat and the first clamp plate, compress tightly all to be equipped with the spring between subassembly supporting seat and the second clamp plate, the copper line flare-outing roller is located and is equipped with arc recess one on the outer circumference between first clamp plate and the second clamp plate, can set up the copper line in the arc recess one.
Further, in the voltage withstand detection device for the high-performance electrical copper wire, the copper wire traction unit comprises a U-shaped traction support frame and a traction guide roller, two end parts of the U-shaped traction support frame are fixedly arranged on a detection device support platform, the traction guide roller is arranged on the U-shaped traction support frame through a rotating shaft, a guide hole is formed in the upper end part of the U-shaped traction support frame, the copper wire sequentially passes through the guide hole and the outer circumference of the traction guide roller, and an arc-shaped groove II is formed in the outer circumference of the traction guide roller; copper line reciprocating swing unit is including swaing cylinder fixing base, swaing cylinder and pendulum rod, it is fixed to set up on detection device supporting platform to sway the cylinder fixing base, it sets up on swaing the cylinder fixing base to sway the cylinder, the lower tip of pendulum rod is connected with the piston rod that sways the cylinder, the upper end of pendulum rod is equipped with sways the guiding hole.
Further, withstand voltage detection device of foretell high performance electrician's copper line, copper line wire winding unit includes the wire winding supporting seat, around managing driving motor, transmission assembly and copper line winding roller, around managing driving motor and setting up on the wire winding supporting seat, around managing driving motor and being connected with copper line winding roller through transmission assembly to can drive copper line winding roller around managing driving motor and rotate, the copper line can twine on copper line winding roller, transmission assembly includes wire winding action wheel, wire winding gear area and wire winding from the driving wheel, wire winding action wheel and the pivot of managing driving motor are through the key-type connection, wire winding gear area cover is established at wire winding action wheel and wire winding from the driving wheel, the wire winding is connected through pivot and copper line winding roller from the driving wheel.
The invention also provides a working method of the voltage-withstanding detection device for the high-performance electrical copper wire, which comprises the following steps:
1) a coil of copper wire is placed on a copper wire paying-off rotating shaft, a wire end of the copper wire is pulled, and the end of the copper wire sequentially passes through a first copper wire paying-off guide roller, a group of copper wire inlet horizontal guide rollers of the wire inlet guide rollers, a tensioning sliding seat, a copper wire pressing clamping jaw, a group of copper wire outlet horizontal guide rollers, a wire outlet guide roller, a wire winding guide roller, a copper wire straightening unit, a copper wire traction unit and a copper wire reciprocating swing unit, and finally the wire end of the copper wire is wound on a copper wire winding roller of a copper wire winding unit;
2) the winding driving motor rotates to drive the winding driving wheel to rotate, and the winding driven wheel is driven to rotate through the winding gear belt, so that the copper wire winding roller rotates, the swing cylinder drives the swing rod to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller;
3) when the withstand voltage detection of a section of copper wire is carried out, the winding driving motor stops rotating, so that the copper wire stops moving;
4) manually pulling the copper wires on the copper wire paying-off rotating shaft to enable the copper wires between the first copper wire pressing component and the second copper wire pressing component to be kept in a loose state;
5) Firstly, a copper wire at one end of a copper wire pressing assembly I is pressed, a pressing knob is rotated, and a pressing stud pushes the copper wire downwards, so that the copper wire is pressed between an upper pressing rack and a lower pressing rack of the copper wire pressing assembly I;
6) pressing the copper wire at one end of the copper wire pressing assembly II, rotating the pressing knob, and pressing the copper wire downwards by the pressing stud so that the copper wire is pressed between the upper pressing rack and the lower pressing rack of the copper wire pressing assembly II;
7) the first tensioning driving assembly drives the copper wire pressing assembly to move towards a direction far away from the second copper wire pressing assembly, and the second tensioning driving assembly drives the copper wire pressing assembly to move towards a direction far away from the first copper wire pressing assembly, so that the copper wire is tensioned between the first copper wire pressing assembly and the second copper wire pressing assembly;
8) when the first tensioning driving assembly and the second tensioning driving assembly reach set positions, a copper wire between the first copper wire pressing assembly and the second copper wire pressing assembly is not damaged and is a qualified copper wire, and a copper wire between the first copper wire pressing assembly and the second copper wire pressing assembly is damaged and is an unqualified copper wire;
9) after detection is finished, loosening the pressing stud to increase the distance between the upper pressing rack and the lower pressing rack, and loosening a section of copper wire between the first copper wire pressing assembly and the second copper wire pressing assembly;
10) The winding driving motor is started to drive the winding driving wheel to rotate, and the winding driven wheel is driven to rotate through the winding gear belt, so that the copper wire winding roller rotates, the swing cylinder drives the swing rod to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller;
11) and (4) repeating the steps 3) -9) when the voltage resistance detection of the next section of copper wire is carried out, and continuing to carry out the voltage resistance detection of the copper wire.
The technical scheme shows that the invention has the following beneficial effects: the high-performance withstand voltage detection device for the electrical copper wire is reasonable in structural design, easy to produce, high in overall operation stability and not prone to breaking and detecting faults caused by external interference. The high-performance withstand voltage detection device for the electrical copper wires is high in automation degree, high in working efficiency and flexible in application. The working method of the high-performance withstand voltage detection device for the electrical copper wire is simple and easy in working principle, high in automation degree of the working process, less in required manpower, capable of improving the performance detection of the whole copper wire roll, capable of continuously detecting a plurality of copper wires, accurate in detection data, greatly improving the product detection frequency, capable of finding out defects in the production of products in time and fully guaranteeing the quality.
Drawings
Fig. 1 is a plan view of a voltage withstand test apparatus for high-performance electrical copper wires according to the present invention;
fig. 2 is a front view of the voltage withstand test device for high-performance electrical copper wires according to the present invention;
FIG. 3 is a schematic view of the copper wire tension testing assembly according to the present invention;
FIG. 4 is a schematic structural view of a copper wire winding assembly according to the present invention;
FIG. 5 is a schematic structural view of a copper wire support assembly according to the present invention;
FIG. 6 is a front view of a take-up shoe according to the present invention;
FIG. 7 is a left side view of the take-up slide seat of the present invention;
FIG. 8 is a schematic structural diagram of a copper wire straightening unit according to the present invention;
fig. 9 is a schematic structural view of a traction guide roller according to the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Examples
As the withstand voltage detection device of high performance electrician's copper line that fig. 1, 2 show, including taut test subassembly 1 of copper line, copper line unwrapping wire subassembly 2, copper line wire wrapping component 3 and detection device supporting platform 4, taut test subassembly 1 of copper line, copper line unwrapping wire subassembly 2 and copper line wire wrapping component 3 are all fixed to be set up on the up end of detection device supporting platform 4 to copper line unwrapping wire subassembly 2, the taut test subassembly 1 of copper line and copper line wire wrapping component 3 set gradually according to the direction of transfer of copper line.
As taut test component 1 of copper line that fig. 3 shows includes test platform 101, a set of copper line supporting component 102, copper line compression component 103, copper line compression component two 104, taut drive assembly 105 and taut drive assembly two 106, copper line supporting component 102 sets up the intermediate position at test platform 101, copper line compression component 103 and copper line compression component two 104 symmetry set up on test platform 101 to the copper line compresses tightly component 103 and copper line compression component two 104 and is located the both sides of a set of copper line supporting component 102, taut drive assembly 105 compresses tightly component 103 with the copper line and is connected, taut drive assembly two 106 compresses tightly component two 104 with the copper line and is connected, the copper line compresses tightly component 103 and the copper line and can set up the copper line between the component two 104. Wherein, copper line compresses tightly subassembly one 103 and copper line and compresses tightly subassembly two 104 and includes taut drive screw 107, taut screw supporting seat 108, taut sliding seat 109 and copper line compression clamping jaw 110, taut screw supporting seat 108 is fixed to be set up on test platform 101's up end, taut sliding seat 109 cover is established on taut drive screw 107 to taut sliding seat 109 and test platform 101 sliding connection, taut drive screw 107 sets up on taut screw supporting seat 108, the copper line compresses tightly clamping jaw 110 and sets up on taut sliding seat 109. In the above structure, the first tensioning driving assembly 105 and the second tensioning driving assembly 106 include a tensioning driving motor 111, a tensioning speed reducer 112, a tensioning driving wheel 113, a tensioning driven wheel 114, a tensioning transmission chain 115, a tensioning rotation shaft 116 and a rotation shaft support seat 117, the tensioning driving motor 111 is connected with the tensioning speed reducer 112, the tensioning speed reducer 112 is connected with the tensioning rotation shaft 116, the tensioning rotation shaft 116 is arranged on the rotation shaft support seat 117, the tensioning rotation shaft 116 is connected with the tensioning driving wheel 113, the tensioning driving wheel 113 is connected with the tensioning driven wheel 114 through the tensioning transmission chain 115, and the tensioning driven wheel 114 is connected with the tensioning driving screw 107. In addition, a sliding slot 118 is provided on the upper end surface of the testing platform 101, a tensioning slide block 119 is provided on the lower end portion of the tensioning slide block 109, the tensioning slide block 119 is disposed in the sliding slot 118, and the tensioning slide block 119 is slidable in the sliding slot 118.
The cross section of the tightening sliding seat 109 shown in fig. 6 and 7 is L-shaped, the horizontal upper end of the tightening sliding seat 109 is provided with a first opening 120, and the copper wire pressing jaw 110 is arranged in the first opening 120. The tensioning sliding seat 109 is provided with a threading hole 137, and the threading hole 137 and the first opening 120 are located at the same horizontal position. The threading hole 137 provided on the tightening sliding seat 109 allows the copper wire to pass through the tightening sliding seat 109, so that the copper wire can be conveyed between the copper wire unwinding assembly 2 and the copper wire winding assembly 3. The copper wire pressing jaw 110 comprises an upper pressing rack 121, a lower pressing rack 122 and a set of upper pressing rack driving assemblies 123, wherein the upper pressing rack 121 is connected with the inner wall of the upper end of the first opening 120, the lower pressing rack 122 is arranged on the lower end face of the first opening 120, the lower pressing rack 122 is located right below the upper pressing rack 121, the set of upper pressing rack driving assemblies 123 is arranged on the horizontal upper end of the tensioning sliding seat 109, the set of upper pressing rack driving assemblies 123 is located at the first opening 120, the set of upper pressing rack driving assemblies 123 is connected with the upper pressing rack 121, and the set of upper pressing rack driving assemblies 123 can drive the upper pressing rack 121 to be pressed on the lower pressing rack 122. In the above structure, the upper pressing rack driving assembly 123 includes a set of pressing nuts 124, a pressing stud 125, a pressing knob 126 and a set of upper pressing rack connecting springs 127, the set of pressing nuts 124 are sequentially and fixedly connected, the set of pressing nuts 124 are fixed on the upper end surface of the tightening sliding seat 109, the pressing stud 125 is in threaded connection with the set of pressing nuts 124, the lower end portion of the pressing stud 125 can penetrate through the tightening sliding seat 109 to abut against the upper end surface of the upper pressing rack 121, the pressing knob 126 is disposed on the upper end portion of the pressing stud 125, and two end portions of the set of upper pressing rack connecting springs 127 are respectively connected with the upper pressing rack 121 and the inner wall of the upper end of the first opening 120. Further, a wear-resistant piece 128 is provided on the upper end surface of the upper pressing rack 121, and the lower end portion of the pressing stud 125 abuts against the wear-resistant piece 128.
As shown in fig. 5, a set of copper wire supporting assembly 102 comprises a copper wire supporting roller 129, a first supporting roller supporting seat 130 and a second supporting roller supporting seat 131, wherein the first supporting roller supporting seat 130 and the second supporting roller supporting seat 131 are symmetrically arranged on the testing platform 101, and two ends of the copper wire supporting roller 129 are respectively arranged on the first supporting roller supporting seat 130 and the second supporting roller supporting seat 131. Wherein, backing roll supporting seat 130 and backing roll supporting seat two 131 include hand wheel 132, backing roll altitude mixture control double-screw bolt 133, backing roll slider 134 and backing roll supporting seat body 135, backing roll altitude mixture control double-screw bolt 133 sets up on backing roll supporting seat body 135, the upper end that backing roll altitude mixture control double-screw bolt 133 stretches out backing roll supporting seat body 135 is equipped with hand wheel 132, backing roll slider 134 cover is established on backing roll altitude mixture control double-screw bolt 133, the tip and the backing roll slider 134 of copper line backing roll 129 are connected. In addition, a graduated scale 136 is arranged on the supporting roller supporting seat body 135.
Copper line unwrapping wire subassembly 2 as shown in fig. 3 includes copper line unwrapping wire support frame 21, copper line unwrapping wire pivot 22, copper line unwrapping wire limiting plate 23 and copper line unwrapping wire guide roll 24, copper line unwrapping wire support frame 21 is located one side of detection device supporting platform 4, copper line unwrapping wire pivot 22 sets up on copper line unwrapping wire support frame 21, copper line unwrapping wire pivot 22 can set up copper line book, copper line unwrapping wire limiting plate 23 sets up on the upper end of copper line unwrapping wire pivot 22, copper line unwrapping wire guide roll 24 sets up on the upper end of copper line unwrapping wire support frame 21.
Be equipped with inlet wire guide roll 41 and a set of copper line inlet wire horizontal guide roll 42 on detection device supporting platform 4 as shown in fig. 3, 4, the line book of copper line goes up in copper line unwrapping wire pivot 22 passes through copper line unwrapping wire guide roll 24, inlet wire guide roll 41 and a set of copper line inlet wire horizontal guide roll 42 in proper order to inlet wire guide roll 41 is located one side that a set of copper line inlet wire horizontal guide roll 42 is close to copper line unwrapping wire guide roll 24, copper line between copper line unwrapping wire guide roll 24 and the inlet wire guide roll 41 is vertical setting, the outer wall laminating of tip under copper line and inlet wire guide roll 41 and a set of copper line inlet wire horizontal guide roll 42 to the copper line level between inlet wire guide roll 41 and a set of copper line inlet wire horizontal guide roll 42 sets up. And, one side that copper line tensioning test component 1 keeps away from copper line unwrapping wire subassembly 2 is equipped with a set of copper line horizontal guide roll 43 of being qualified for the next round of competitions and the guide roll 44 of being qualified for the next round of competitions, a set of copper line horizontal guide roll 43 of being qualified for the next round of competitions is located the one side that copper line wire wrapping component 3 was kept away from to guide roll 44 of being qualified for the next round of competitions, the copper line is qualified for the next round of competitions horizontal guide roll 43 and the outer wall laminating of the guide roll 44 upper end of being qualified for the next round of competitions with a set of copper line, copper line on the copper line tensioning test component 1 is qualified for the next round of competitions horizontal guide roll 43 and the guide roll 44 of being qualified for the next round of competitions through a set of copper line in proper order.
Copper line wire winding subassembly 3 as shown in fig. 4 includes that wire winding guide roll 31, copper line straighten unit 32, copper line traction unit 33, the reciprocal swing unit 34 of copper line and copper line wire winding unit 35, wire winding guide roll 31, copper line straighten unit 32, copper line traction unit 33, the reciprocal swing unit 34 of copper line and copper line wire winding unit 35 set gradually according to the direction of keeping away from the taut test subassembly 1 of copper line to the copper line passes through wire winding guide roll 31, copper line straighten unit 32, copper line traction unit 33 and the reciprocal swing unit 34 of copper line in proper order and twines on copper line wire winding unit 35.
The copper wire straightening unit 32 shown in fig. 8 and 9 comprises two symmetrically arranged straightening support bases 321, a first pressing plate 322, a second pressing plate 323, a first pressing assembly 324, a second pressing assembly 325 and a copper wire straightening roller 326, the straightening support seat 321 is fixedly arranged on the detection device supporting platform 4, the first pressing component 324 and the second pressing component 325 are symmetrically arranged on the upper end surface of the straightening support seat 321, the first pressing plate 322 is connected with the first pressing assembly 324, the second pressing plate 323 is connected with the second pressing assembly 325, the first pressing plate 322 and the second pressing plate 323 are symmetrically arranged, and a gap 327 is formed between the first pressing plate 322 and the second pressing plate 323, the gap 327 can accommodate copper wires, both end portions of the copper wire straightening roll 326 are connected to the first pressing assembly 324 and the second pressing assembly 325, respectively, and the copper wire straightening roll 326 may pass through the first pressing plate 322 and the second pressing plate 323. First compress tightly subassembly 324 and second and compress tightly subassembly 325 including compressing tightly subassembly supporting seat 3241, a set of lock nut 3242 and spring 3244, compress tightly the fixed setting of subassembly supporting seat 3241 on the up end of straightening supporting seat 321, the both ends of copper line straightening roller 326 pass respectively and compress tightly subassembly supporting seat 3241, the end that copper line straightening roller 326 stretches out and compresses tightly subassembly supporting seat 3241 is equipped with the external screw thread, the external screw thread connection at a lock nut 3242 and copper line straightening roller 326 both ends, spring 3244 overlaps and establishes on copper line straightening roller 326, compress tightly between subassembly supporting seat 3241 and the first clamp plate 322, compress tightly and all be equipped with spring 3244 between subassembly supporting seat 3241 and the second clamp plate 323, copper line straightening roller 326 is located and is equipped with arc recess 3245 on the outer circumference between first clamp plate 322 and the second clamp plate 323, can set up the copper line in an arc recess 3245. Copper line traction unit 33 draws support frame 331 and draws guide roll 332 including the U type, the U type is drawn the fixed setting on detection device supporting platform 4 in both ends of support frame 331, it draws guide roll 332 to set up on support frame 331 is drawn to the U type through the pivot, the upper end that the support frame 331 was drawn to the U type is equipped with guiding hole 333, the copper line is in proper order through guiding hole 333 and the outer circumference of drawing guide roll 332, it is equipped with two arc recess 334 on the outer circumference of guide roll 332 to draw. The copper wire reciprocating swing unit 34 includes a swing cylinder fixing seat 341, a swing cylinder 342 and a swing rod 343, the swing cylinder fixing seat 341 is fixedly disposed on the detection device supporting platform 4, the swing cylinder 342 is disposed on the swing cylinder fixing seat 341, a lower end of the swing rod 343 is connected to a piston rod of the swing cylinder 342, and an upper end of the swing rod 343 is provided with a swing guide hole 344. In addition, copper line wire winding unit 35 includes wire winding supporting seat 351, around pipe driving motor 352, drive assembly 353 and copper line winding roller 354, set up on wire winding supporting seat 351 around pipe driving motor 352, be connected with copper line winding roller 354 through drive assembly 353 around pipe driving motor 352 to can drive copper line winding roller 354 around pipe driving motor 352 and rotate, the copper line can be twined on copper line winding roller 354, drive assembly 353 includes wire winding action wheel 355, wire winding gear area 356 and wire winding driven wheel 357, wire winding action wheel 355 and the pivot through the key-type connection around pipe driving motor 352, wire winding gear area 356 overlaps and is established on wire winding action wheel 355 and wire winding driven wheel 357, wire winding driven wheel 357 is connected through pivot and copper line winding roller 354.
Based on the structure, the working method of the voltage-withstanding detection device for the high-performance electrical copper wire comprises the following steps of:
1) a coil of copper wire is placed on the copper wire paying-off rotating shaft 22, the wire end of the copper wire is pulled, the end of the copper wire sequentially passes through the first copper wire paying-off guide roller 24, the first wire inlet guide roller 41, the group of copper wire inlet horizontal guide rollers 42, the tensioning sliding seat 109, the copper wire pressing clamping jaw 110, the group of copper wire outlet horizontal guide rollers 43, the wire outlet guide roller 44, the wire winding guide roller 31, the copper wire straightening unit 32, the copper wire traction unit 33 and the copper wire reciprocating swinging unit 34, and finally the wire end of the copper wire is wound on the copper wire winding roller 354 of the copper wire winding unit 35;
2) the winding driving motor 352 rotates to drive the winding driving wheel 355 to rotate, and the winding driven wheel 357 is driven to rotate through the winding gear belt 356, so that the copper wire winding roller 354 rotates, the swing cylinder 342 drives the swing rod 343 to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller 354;
3) when the withstand voltage of a section of copper wire is detected, the winding drive motor 352 stops rotating, so that the copper wire stops moving;
4) manually pulling the copper wires on the copper wire paying-off rotating shaft 22, so that the copper wires between the first copper wire pressing component 103 and the second copper wire pressing component 104 are kept in a loose state;
5) Firstly, a copper wire at one end of a first copper wire pressing component 103 is pressed, a pressing knob 126 is rotated, and a pressing stud 125 pushes the copper wire downwards, so that the copper wire is pressed between an upper pressing rack 121 and a lower pressing rack 122 of the first copper wire pressing component 103;
6) pressing the copper wire at one end of the second copper wire pressing component 104, rotating the pressing knob 126, and pushing the copper wire downwards by the pressing stud 125 so that the copper wire is pressed between the upper pressing rack 121 and the lower pressing rack 122 of the second copper wire pressing component 104;
7) the first tensioning driving assembly 105 drives the first copper wire pressing assembly 103 to move towards the direction far away from the second copper wire pressing assembly 104, and the second tensioning driving assembly 106 drives the second copper wire pressing assembly 104 to move towards the direction far away from the first copper wire pressing assembly 103, so that the copper wire is tensioned between the first copper wire pressing assembly 103 and the second copper wire pressing assembly 104;
8) when the tension driving assembly I105 and the tension driving assembly II 106 reach the set positions, the copper wire between the copper wire pressing assembly I103 and the copper wire pressing assembly II 104 is not damaged, the copper wire is qualified, and the copper wire between the copper wire pressing assembly I103 and the copper wire pressing assembly II 104 is damaged, and the copper wire is unqualified;
9) after the detection is finished, the pressing stud 125 is unscrewed, so that the distance between the upper pressing rack 121 and the lower pressing rack 122 is increased, and a section of copper wire between the first copper wire pressing assembly 103 and the second copper wire pressing assembly 104 is loosened;
10) The winding driving motor 352 is started to drive the winding driving wheel 355 to rotate, and the winding driven wheel 357 is driven to rotate through the winding gear belt 356, so that the copper wire winding roller 354 rotates, the swing cylinder 342 drives the swing rod 343 to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller 354;
11) and (4) repeating the steps 3) -9) when the voltage resistance detection of the next section of copper wire is carried out, and continuing to carry out the voltage resistance detection of the copper wire.
The working method of the high-performance withstand voltage detection device for the electrical copper wire can perform tension test on the whole copper wire in a segmented mode, can automatically perform paying-off and winding of the copper wire, and improves the performance test on the whole copper wire.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (1)
1. The utility model provides a withstand voltage detection device of high performance electrician's copper line which characterized in that: the device comprises a copper wire tensioning test component (1), a copper wire paying-off component (2), a copper wire winding component (3) and a detection device supporting platform (4), wherein the copper wire tensioning test component (1), the copper wire paying-off component (2) and the copper wire winding component (3) are all fixedly arranged on the upper end face of the detection device supporting platform (4), and the copper wire paying-off component (2), the copper wire tensioning test component (1) and the copper wire winding component (3) are sequentially arranged according to the conveying direction of copper wires;
Wherein the copper wire tensioning test component (1) comprises a test platform (101), a group of copper wire supporting components (102), a first copper wire pressing component (103), a second copper wire pressing component (104), a first tensioning driving component (105) and a second tensioning driving component (106), the copper wire supporting component (102) is arranged in the middle of the test platform (101), the copper wire pressing component I (103) and the copper wire pressing component II (104) are symmetrically arranged on the test platform (101), and the copper wire pressing component I (103) and the copper wire pressing component II (104) are positioned at two sides of the group of copper wire supporting components (102), the first tensioning driving component (105) is connected with the first copper wire pressing component (103), the second tensioning driving component (106) is connected with the second copper wire pressing component (104), a copper wire can be arranged between the first copper wire pressing component (103) and the second copper wire pressing component (104);
the copper wire winding assembly (3) comprises a winding guide roller (31), a copper wire straightening unit (32), a copper wire traction unit (33), a copper wire reciprocating swing unit (34) and a copper wire winding unit (35), wherein the winding guide roller (31), the copper wire straightening unit (32), the copper wire traction unit (33), the copper wire reciprocating swing unit (34) and the copper wire winding unit (35) are sequentially arranged in the direction away from the copper wire tensioning test assembly (1), and the copper wire sequentially passes through the winding guide roller (31), the copper wire straightening unit (32), the copper wire traction unit (33) and the copper wire reciprocating swing unit (34) and is wound on the copper wire winding unit (35);
The copper wire pressing assembly I (103) and the copper wire pressing assembly II (104) comprise a tensioning driving screw (107), a tensioning screw supporting seat (108), a tensioning sliding seat (109) and a copper wire pressing clamping jaw (110), the tensioning screw supporting seat (108) is fixedly arranged on the upper end face of the test platform (101), the tensioning sliding seat (109) is sleeved on the tensioning driving screw (107), the tensioning sliding seat (109) is in sliding connection with the test platform (101), the tensioning driving screw (107) is arranged on the tensioning screw supporting seat (108), and the copper wire pressing clamping jaw (110) is arranged on the tensioning sliding seat (109);
the tensioning driving assembly I (105) and the tensioning driving assembly II (106) comprise a tensioning driving motor (111), a tensioning speed reducer (112), a tensioning driving wheel (113), a tensioning driven wheel (114), a tensioning transmission chain (115), a tensioning rotating shaft (116) and a rotating shaft supporting seat (117), the tensioning driving motor (111) is connected with the tensioning speed reducer (112), the tensioning speed reducer (112) is connected with the tensioning rotating shaft (116), the tensioning rotating shaft (116) is arranged on the rotating shaft supporting seat (117), the tensioning rotating shaft (116) is connected with the tensioning driving wheel (113), the tensioning driving wheel (113) is connected with the tensioning driven wheel (114) through the tensioning transmission chain (115), and the tensioning driven wheel (114) is connected with a tensioning driving screw rod (107);
The cross section of the tensioning sliding seat (109) is L-shaped, a first opening (120) is formed in the horizontal upper end of the tensioning sliding seat (109), and the copper wire pressing clamping jaw (110) is arranged in the first opening (120); the copper wire pressing clamping jaw (110) comprises an upper pressing rack (121), a lower pressing rack (122) and a group of upper pressing rack driving assemblies (123), wherein the upper pressing rack (121) is connected with the inner wall of the upper end of a first opening (120), the lower pressing rack (122) is arranged on the lower end face of the first opening (120), the lower pressing rack (122) is located right below the upper pressing rack (121), the group of upper pressing rack driving assemblies (123) is arranged on the horizontal upper end portion of a tensioning sliding seat (109), the group of upper pressing rack driving assemblies (123) is located at the first opening (120), the group of upper pressing rack driving assemblies (123) is connected with the upper pressing rack (121), and the group of upper pressing rack driving assemblies (123) can drive the upper pressing rack (121) to be pressed on the lower pressing rack (122);
the upper compression rack driving assembly (123) comprises a group of compression nuts (124), a compression stud (125), a compression knob (126) and a group of upper compression rack connecting springs (127), the group of compression nuts (124) are sequentially and fixedly connected, the group of compression nuts (124) are fixed on the upper end surface of the tensioning sliding seat (109), the compression stud (125) is in threaded connection with the group of compression nuts (124), the lower end part of the compression stud (125) can penetrate through the tensioning sliding seat (109) to abut against the upper end surface of the upper compression rack (121), the compression knob (126) is arranged on the upper end part of the compression stud (125), and two end parts of the group of upper compression rack connecting springs (127) are respectively connected with the upper compression rack (121) and the inner wall of the upper end of the first opening (120);
The copper wire pay-off component (2) comprises a copper wire pay-off support frame (21), a copper wire pay-off rotating shaft (22), a copper wire pay-off limiting plate (23) and a copper wire pay-off guide roller (24), wherein the copper wire pay-off support frame (21) is located on one side of a detection device support platform (4), the copper wire pay-off rotating shaft (22) is arranged on the copper wire pay-off support frame (21), the copper wire pay-off rotating shaft (22) can be provided with a copper wire coil, the copper wire pay-off limiting plate (23) is arranged on the upper end portion of the copper wire pay-off rotating shaft (22), and the copper wire pay-off guide roller (24) is arranged on the upper end portion of the copper wire pay-off support frame (21);
the detection device is characterized in that a wire inlet guide roller (41) and a group of copper wire inlet horizontal guide rollers (42) are arranged on the detection device supporting platform (4), a wire coil of a copper wire on the copper wire paying-off rotating shaft (22) sequentially passes through a copper wire paying-off guide roller I (24), the wire inlet guide roller (41) and the group of copper wire inlet horizontal guide rollers (42), the wire inlet guide roller (41) is located on one side, close to the copper wire paying-off guide roller I (24), of the group of copper wire inlet horizontal guide rollers (42), a copper wire between the copper wire paying-off guide roller I (24) and the wire inlet guide roller (41) is vertically arranged, the copper wire is attached to the outer wall of the lower end portion of the wire inlet guide roller (41) and the outer wall of the lower end portion of the group of copper wire inlet horizontal guide roller (42), and the copper wire between the wire inlet guide roller (41) and the group of copper wire inlet horizontal guide roller (42) is horizontally arranged; a group of copper wire outgoing horizontal guide rollers (43) and outgoing guide rollers (44) are arranged on one side, away from the copper wire paying-off assembly (2), of the copper wire tensioning test assembly (1), the group of copper wire outgoing horizontal guide rollers (43) are located on one side, away from the copper wire winding assembly (3), of the outgoing guide rollers (44), the copper wires are attached to the group of copper wire outgoing horizontal guide rollers (43) and the outer wall of the upper end portion of the outgoing guide rollers (44), and the copper wires on the copper wire tensioning test assembly (1) sequentially pass through the group of copper wire outgoing horizontal guide rollers (43) and the outgoing guide rollers (44);
The copper wire straightening unit (32) comprises two symmetrically arranged straightening supporting seats (321), a first pressing plate (322), a second pressing plate (323), a first pressing component (324), a second pressing component (325) and a copper wire straightening roller (326), wherein the straightening supporting seats (321) are fixedly arranged on a detection device supporting platform (4), the first pressing component (324) and the second pressing component (325) are symmetrically arranged on the upper end surface of the straightening supporting seats (321), the first pressing plate (322) is connected with the first pressing component (324), the second pressing plate (323) is connected with the second pressing component (325), the first pressing plate (322) is symmetrically arranged with the second pressing plate (323), a gap (327) is arranged between the first pressing plate (322) and the second pressing plate (323), the copper wire can be accommodated in the gap (327), and two end parts of the copper wire straightening roller (326) are respectively connected with the first pressing component (324) and the second pressing component (325), and the copper wire straightening roll (326) can pass through the first pressing plate (322) and the second pressing plate (323); the first pressing component (324) and the second pressing component (325) comprise pressing component supporting seats (3241), a set of locknuts I (3242) and springs (3244), the pressing component supporting seats (3241) are fixedly arranged on the upper end face of the straightening supporting seat (321), two end portions of the copper wire straightening roller (326) penetrate through the pressing component supporting seats (3241) respectively, outer threads are arranged at the end portions, extending out of the pressing component supporting seats (3241), of the copper wire straightening roller (326), the locking nuts I (3242) are connected with the outer threads at two end portions of the copper wire straightening roller (326), the springs (3244) are sleeved on the copper wire straightening roller (326), springs (3244) are arranged between the pressing component supporting seats (3241) and the first pressing plate (322) and between the pressing component supporting seats (3241) and the second pressing plate (323), and arc-shaped grooves I (3245) are arranged on the outer circumference of the copper wire straightening roller (326) between the first pressing plate (322) and the second pressing plate (323), a copper wire can be arranged in the first arc-shaped groove (3245);
The copper wire traction unit (33) comprises a U-shaped traction support frame (331) and a traction guide roller (332), two end parts of the U-shaped traction support frame (331) are fixedly arranged on the detection device support platform (4), the traction guide roller (332) is arranged on the U-shaped traction support frame (331) through a rotating shaft, a guide hole (333) is formed in the upper end part of the U-shaped traction support frame (331), the copper wire sequentially passes through the guide hole (333) and the outer circumference of the traction guide roller (332), and an arc-shaped groove II (334) is formed in the outer circumference of the traction guide roller (332); the copper wire reciprocating swing unit (34) comprises a swing cylinder fixing seat (341), a swing cylinder (342) and a swing rod (343), the swing cylinder fixing seat (341) is fixedly arranged on the detection device supporting platform (4), the swing cylinder (342) is arranged on the swing cylinder fixing seat (341), the lower end part of the swing rod (343) is connected with a piston rod of the swing cylinder (342), and the upper end part of the swing rod (343) is provided with a swing guide hole (344);
the copper wire winding unit (35) comprises a winding support seat (351), a winding tube driving motor (352), a transmission assembly (353) and a copper wire winding roller (354), the winding pipe driving motor (352) is arranged on the winding supporting seat (351), the winding pipe driving motor (352) is connected with the copper wire winding roller (354) through the transmission component (353), and the winding pipe driving motor (352) can drive the copper wire winding roller (354) to rotate, the copper wire can be wound on a copper wire winding roller (354), the transmission assembly (353) comprises a wire winding driving wheel (355), a wire winding gear belt (356) and a wire winding driven wheel (357), the rotating shafts of the winding driving wheel (355) and the winding pipe driving motor (352) are connected through keys, the winding gear belt (356) is sleeved on the winding driving wheel (355) and the winding driven wheel (357), the winding driven wheel (357) is connected with the copper wire winding roller (354) through a rotating shaft;
The working method of the high-performance electrical copper wire withstand voltage detection device comprises the following steps:
1) a coil of copper wire is placed on a copper wire paying-off rotating shaft (22), the wire end of the copper wire is pulled, the end of the copper wire sequentially passes through a first copper wire paying-off guide roller (24), a wire inlet guide roller (41), a group of copper wire inlet horizontal guide rollers (42), a tensioning sliding seat (109), a copper wire pressing clamping jaw (110), a group of copper wire outlet horizontal guide rollers (43), a wire outlet guide roller (44), a winding guide roller (31), a copper wire straightening unit (32), a copper wire traction unit (33) and a copper wire reciprocating swinging unit (34), and finally the wire end of the copper wire is wound on a copper wire winding roller (354) of a copper wire winding unit (35);
2) the winding driving motor (352) rotates to drive the winding driving wheel (355) to rotate, and the winding driven wheel (357) is driven to rotate through the winding gear belt (356), so that the copper wire winding roller (354) rotates, the swing cylinder (342) drives the swing rod (343) to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller (354);
3) when the withstand voltage of a section of copper wire is detected, the winding driving motor (352) stops rotating, so that the copper wire stops moving;
4) Manually pulling the copper wires on the copper wire paying-off rotating shaft (22) to enable the copper wires between the first copper wire pressing component (103) and the second copper wire pressing component (104) to be kept in a loose state;
5) firstly, a copper wire at one end of a first copper wire pressing component (103) is pressed, a pressing knob (126) is rotated, and a pressing stud (125) pushes the copper wire downwards, so that the copper wire is pressed between an upper pressing rack (121) and a lower pressing rack (122) of the first copper wire pressing component (103);
6) pressing the copper wire at one end of the copper wire pressing component II (104), rotating the pressing knob (126), and pushing the copper wire downwards by the pressing stud (125) so that the copper wire is pressed between the upper pressing rack (121) and the lower pressing rack (122) of the copper wire pressing component II (104);
7) the first tensioning driving assembly (105) drives the first copper wire pressing assembly (103) to move towards the direction far away from the second copper wire pressing assembly (104), and the second tensioning driving assembly (106) drives the second copper wire pressing assembly (104) to move towards the direction far away from the first copper wire pressing assembly (103), so that the copper wire is tensioned between the first copper wire pressing assembly (103) and the second copper wire pressing assembly (104);
8) when the tension driving assembly I (105) and the tension driving assembly II (106) reach set positions, a copper wire between the copper wire pressing assembly I (103) and the copper wire pressing assembly II (104) is not damaged, the copper wire is a qualified copper wire, and a copper wire between the copper wire pressing assembly I (103) and the copper wire pressing assembly II (104) is damaged, and the copper wire is an unqualified copper wire;
9) After detection is finished, loosening the pressing stud (125) to increase the distance between the upper pressing rack (121) and the lower pressing rack (122), and loosening a section of copper wire between the first copper wire pressing assembly (103) and the second copper wire pressing assembly (104);
10) a winding driving motor (352) is started to drive a winding driving wheel (355) to rotate, a winding driven wheel (357) is driven to rotate through a winding gear belt (356), so that a copper wire winding roller (354) rotates, a swing cylinder (342) drives a swing rod (343) to swing left and right, and copper wires are uniformly and gradually wound on the copper wire winding roller (354);
11) and (4) repeating the steps 3) -9) when the voltage resistance detection of the next section of copper wire is carried out, and continuing to carry out the voltage resistance detection of the copper wire.
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| CN201911124737.3A CN111060395B (en) | 2019-11-18 | 2019-11-18 | High-performance withstand voltage detection device for electrical copper wire and working method thereof |
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| CN201911124737.3A CN111060395B (en) | 2019-11-18 | 2019-11-18 | High-performance withstand voltage detection device for electrical copper wire and working method thereof |
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| CN111060395B true CN111060395B (en) | 2022-06-28 |
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| CN111060395A (en) | 2020-04-24 |
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