CN111058380A - Intelligent hanging basket system - Google Patents

Intelligent hanging basket system Download PDF

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Publication number
CN111058380A
CN111058380A CN201910965085.XA CN201910965085A CN111058380A CN 111058380 A CN111058380 A CN 111058380A CN 201910965085 A CN201910965085 A CN 201910965085A CN 111058380 A CN111058380 A CN 111058380A
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CN
China
Prior art keywords
clamping piece
inclination angle
piece body
anchor
finish
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Granted
Application number
CN201910965085.XA
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Chinese (zh)
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CN111058380B (en
Inventor
林桂武
李建强
杨帆
葛新广
郑忠民
经承贵
周宽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Liuzhou Integrity Construction Supervision Co Ltd
Liuzhou Taimu Prestressing Force Machinery Co ltd
Guangxi University of Science and Technology
Original Assignee
Liuzhou Integrity Construction Supervision Co Ltd
Liuzhou Taimu Prestressing Force Machinery Co ltd
Guangxi University of Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Liuzhou Integrity Construction Supervision Co Ltd, Liuzhou Taimu Prestressing Force Machinery Co ltd, Guangxi University of Science and Technology filed Critical Liuzhou Integrity Construction Supervision Co Ltd
Priority to CN201910965085.XA priority Critical patent/CN111058380B/en
Publication of CN111058380A publication Critical patent/CN111058380A/en
Priority to JP2020162604A priority patent/JP6867663B2/en
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Publication of CN111058380B publication Critical patent/CN111058380B/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • E01D21/10Cantilevered erection

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)
  • Clamps And Clips (AREA)
  • Coating With Molten Metal (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

An intelligent hanging basket system is characterized in that a first weighing sensor for monitoring the stress size and stress change of a front anchor is arranged at a front anchor hanging point, and a second weighing sensor for monitoring the stress size and stress change of a rear anchor is arranged at a rear anchor hanging point; a second inclination angle sensor is arranged at the front end of the bottom die, and a first inclination angle sensor is arranged at the rear end of the bottom die; the pushing and locking assembly is provided with two oil cylinders, wherein pistons of the two oil cylinders face towards the left side, and pistons of the two oil cylinders face towards the right side. The intelligent control unit controls the working condition of the oil cylinder, so that the cradle is balanced and synchronously pushed and stretched in the pushing operation and can be locked at any point in front and at any point on the finish-rolled deformed steel bar in a walking way; when the stress change of the tilt angle sensor is abnormal or the horizontal tilt angle of the cradle is abnormal and slides, the intelligent control unit immediately monitors and alarms, and the intelligent control unit automatically monitors and alarms after the cradle is loaded by the weighing sensor; when the finish-rolled deformed steel bar is clamped, the finish-rolled deformed steel bar cannot be damaged.

Description

Intelligent hanging basket system
Technical Field
The invention relates to the technical field of basket control and safety, in particular to an intelligent basket hanging system.
Background
At present, the safety monitoring of the hanging basket system adopted in the construction of bridges and the like usually adopts the following technical means: 1. measuring the front anchor lifting point by adopting a measuring scale, and acquiring related data by measuring the data of the front anchor lifting point; 2. and the related data of the bottom die is measured by adopting a manual measurement mode for the bottom die. The measuring mode can only be manually measured at intervals, the stress size and the stress change of the hanging basket cannot be continuously measured in an automatic control mode, and when the measuring mode is manually measured, once the stress change of the hanging basket reaches or exceeds a normal range in a non-measuring time period, accidents are easy to happen, and losses are caused.
At present, the pushing and translation mode of the hanging basket system is usually constructed by adopting a jack, the jack drives the hanging basket to travel a stroke, the walking operation needs to be stopped, the jack is installed at a new position again, and then the translation operation is carried out, so that the translation of the hanging basket is interrupted, the continuous movement and the walking locking at any point on the finish rolling deformed steel bar can not be realized, the construction period is long, the jack is repeatedly disassembled and assembled, time and labor are wasted, and the jack can not be locked when being disassembled and assembled, so that accidents are easy to occur.
Disclosure of Invention
The invention aims to provide an intelligent hanging basket system which can realize continuous moving pushing, realize balanced and synchronous pushing and stretching of a hanging basket during pushing operation and lock the hanging basket at any point on finish-rolled deformed steel bars in a walking way, automatically weigh, monitor and alarm by an intelligent control unit before and after the hanging basket is loaded, and immediately monitor and alarm by the intelligent control unit when the stress change is abnormal or the horizontal inclination angle of the hanging basket abnormally slides.
The solution of the invention is such that:
an intelligent hanging basket system comprises a diamond truss, a walking rail, a jacking jack, finish-rolled deformed steel bar, a pushing and locking assembly and an intelligent control unit, wherein a first weighing sensor for monitoring the stress size and stress change of a front anchor is arranged at a front anchor hanging point, and a second weighing sensor for monitoring the stress size and stress change of a rear anchor is arranged at a rear anchor hanging point; a second inclination angle sensor is arranged at the front end of the bottom die, and a first inclination angle sensor is arranged at the rear end of the bottom die so as to monitor the change of the horizontal inclination angle of the bottom die; the intelligent control unit receives signals of the first weighing sensor, the second weighing sensor, the first inclination angle sensor and the second inclination angle sensor, when the first inclination angle sensor and the second inclination angle sensor are abnormal in stress change or the hanging basket is abnormally slid in horizontal inclination angle, the intelligent control unit immediately monitors and alarms, and the intelligent control unit automatically monitors and alarms in a weighing mode before and after the hanging basket is loaded; the pushing and locking assembly is provided with two oil cylinders, pistons of the two oil cylinders face to the left, the other piston faces to the right, the front end of each piston is connected with an anchor cup, the anchor cup is of a structure with a taper hole, and a clamping piece matched with the taper hole of the anchor cup is of a cone matched with the taper hole; the clamping pieces are formed by jointing at least three clamping piece bodies, the outer wall of each clamping piece body is in a wedge shape, the joint of each clamping piece body is in a structure of a wave joint part or a fold-line joint part, and the adjacent clamping piece bodies form wave joint or fold-line joint when connected; the inner wall of the clamping piece body is provided with threads matched with the thread ribs on the outer wall of the finish-rolled deformed steel bar, so that when the clamping piece body is enclosed into a clamping piece, the threads of the inner hole of the clamping piece and the thread ribs on the outer wall of the finish-rolled deformed steel bar form a threaded connection structure; the rear end of the clamping piece body is of a step structure, when the clamping piece body is enclosed into a clamping piece, the rear end of the clamping piece body is connected with one end of a jacking spring, the other end of the jacking spring jacks a gland, and the front end of the clamping piece body is connected with the piercing sleeve; the gland is connected with the anchor cup; when the translation of finish rolling screw-thread steel is carried out, the action of two hydro-cylinders sets up to: the piston of one oil cylinder extends out, and the piston of the other oil cylinder retracts; when the finish-rolled deformed steel bar is locked, the pistons of the two oil cylinders extend out simultaneously; the intelligent control unit controls the working condition of the oil cylinder, so that the hanging basket is balanced and synchronously pushed and stretched in the pushing operation and can walk and be locked at any point on the finish-rolled deformed steel bar in a front-back mode.
The more specific technical scheme also comprises the following steps: the connecting pressing plates of the two oil cylinders are fixed back to back, so that the two oil cylinders are connected into an integral assembly.
Further: the rear end of the clamping piece body is of a step structure, and when the clamping piece body is enclosed into a clamping piece, a circular step is formed at the rear end of the clamping piece; one end of the jacking spring is sleeved at the round step of the clamping piece to jack the clamping piece, and the other end of the jacking spring jacks the gland; the gland is connected with the anchor cup.
Further: the rear end of the clamping piece body is a sinking platform, and a counter bore is formed at the rear end of the clamping piece when the clamping piece body is enclosed into the clamping piece.
Further: the rear end of the clamping piece body is a conical sinking platform, and when the clamping piece body is enclosed into a clamping piece, a conical counter bore is formed at the rear end of the clamping piece.
The invention has the advantages that:
1. during translation, one of the pistons of the two oil cylinders is controlled to extend out, the piston pushes the anchor cup to clamp the clamping piece to drive the finish rolling deformed steel bar to translate, the other piston retracts to push the anchor cup to loosen the clamping piece, so that the clamping piece releases the finish rolling deformed steel bar, and the piston clamping the finish rolling deformed steel bar drives the finish rolling deformed steel bar to translate;
2. the intelligent control unit controls the working condition of the oil cylinder, so that the cradle is balanced and synchronously pushed and stretched in the pushing operation and is locked at any point on the finish-rolled deformed steel bar in a walking way;
3. when the first inclination angle sensor and the second inclination angle sensor are abnormally stressed or the horizontal inclination angle of the cradle abnormally slides, the intelligent control unit immediately monitors and alarms;
4. automatic weighing monitoring alarm of intelligent control unit before and after basket loading of first weighing sensor and second weighing sensor
5. The inner wall of the clamp piece body is provided with threads matched with the thread ribs on the outer wall of the finish-rolled deformed steel bar, so that the finish-rolled deformed steel bar cannot be damaged when the finish-rolled deformed steel bar is clamped;
6. the normal clamping position of the clamping piece is automatically found by utilizing the waveform joint part or the fold-line joint part at the edge of the clamping piece body in the loosening and clamping processes, so that the dislocation of the clamping piece is avoided, and the clamping and tensioning retreat anchor is convenient during tensioning;
7. the clamping piece is made into a wedge-shaped structure, so that automatic wedging and anchoring are facilitated;
8. the clamping piece is made into a step structure, so that the self-installation of the spring is facilitated.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a partial view of that shown in fig. 1.
Fig. 3 is a top view of fig. 1.
Fig. 4 is a schematic view of the pushing and locking assembly 9.
Fig. 5 is a schematic structural view of the joining structure of the first jaw 9-3 and the second jaw 9-13 being a wave-shaped joint 9-3-4.
Fig. 6 is a left side view of fig. 4.
Fig. 7 is a top view of fig. 4.
Fig. 8 is a structural schematic view of the structure of the joint of the first clamping piece 9-3 and the second clamping piece 9-13 as a fold line joint part 9-3-4.
Fig. 9 is a structural view of a second embodiment of the first clip element 3 and the second clip element 13.
Fig. 10 is a structural view of a third embodiment of the first clip piece 3 and the second clip piece 13.
Fig. 11 is a schematic view showing a state in which the clip is used in the structure shown in fig. 10.
The parts of the drawings are detailed as follows: the device comprises a first weighing sensor 1, a diamond truss 2, a walking track 3, a first inclination angle sensor 4, a second inclination angle sensor 5, a second weighing sensor 6, a jacking jack 7, finish-rolled deformed steel bar 8, a jacking and locking assembly 9, a bottom beam 10, a portable main control box 11, a first gland 9-1, a first jacking spring 9-2, a first clamping piece 9-3, a first anchor cup 9-4, a first oil cylinder 9-5, a first piston 9-6, a first core bushing 9-7, a first sealing plate 9-8, a first connecting pressing plate 9-9, a second gland 9-11, a second jacking spring 9-12, a second clamping piece 9-13, a second anchor cup 9-14, a second oil cylinder 9-15, a second piston 9-16, a second core bushing 9-17, a second sealing plate 9-18, a first clamping piece 9-3, a first anchor cup 9-14, a second oil cylinder 9-15, a second piston 9-16, a second core, Second connecting pressure plates 9-19 and a guide sleeve 12.
Detailed Description
The embodiment is shown in fig. 1, 2 and 3, and comprises a diamond truss 2, a walking track 3, a jacking jack 7, finish-rolled deformed steel bars 8, a pushing and locking assembly 9 and an intelligent control unit, wherein seven first weighing sensors 1 for monitoring the stress size and stress change of a front anchor are arranged at a front anchor hoisting point, and a plurality of second weighing sensors 6 for monitoring the stress size and stress change of a rear anchor are arranged at a rear anchor hoisting point; two sides of the front end of the bottom die 10 are respectively provided with a second inclination angle sensor 5, and two sides of the rear end of the bottom die are respectively provided with a first inclination angle sensor 4 so as to monitor the change of the horizontal inclination angle of the bottom die; the intelligent control unit receives signals of the first weighing sensor 1, the second weighing sensor 6, the first inclination angle sensor 4 and the second inclination angle sensor 5, when the stress changes of the first inclination angle sensor 4 and the second inclination angle sensor 5 are abnormal or the horizontal inclination angle of the hanging basket abnormally slides, the intelligent control unit immediately monitors and alarms, and the intelligent control unit automatically monitors and alarms before and after the first weighing sensor 1 and the second weighing sensor 6 are loaded on the hanging basket.
The intelligent control unit comprises control modes such as wired control, wireless control and WIFI control. The invention adopts the portable control box 11 to carry out wireless control.
The pushing and locking assembly 9 shown in fig. 4 comprises a first oil cylinder 9-5 and a second oil cylinder 9-15, wherein a first piston 9-6 of the first oil cylinder 9-5 faces to the left, a second piston 9-16 of the second oil cylinder 9-15 faces to the right, the front end of the first piston 9-6 is connected with a first anchor cup 9-4, the front end of the second piston 9-16 is connected with a second anchor cup 9-14, the first anchor cup 9-4 and the second anchor cup 9-14 are both in a structure with conical holes, and a first clamping piece 9-3 and a second clamping piece 9-13 which are matched with the conical holes of the first anchor cup 9-4 and the second anchor cup 9-14 are in a conical shape matched with the conical hole in conical degree.
As shown in fig. 5, 6 and 7, the first clamping piece 9-3 and the second clamping piece 9-13 are formed by splicing four clamping piece bodies 9-3-2, the outer wall of each clamping piece body 9-3-2 is wedge-shaped, the joint of each clamping piece body is in a structure of a wavy joint or a zigzag joint 9-3-4, and the adjacent clamping piece bodies form a wavy joint or a zigzag joint when being connected; the inner wall of the clamping piece body 9-3-2 is provided with a thread 9-3-3 matched with the thread rib on the outer wall of the finish-rolled deformed steel bar 8, so that when the clamping piece body 9-3-2 is enclosed into the clamping piece, the thread 9-3-3 of the inner hole of the clamping piece and the thread rib on the outer wall of the finish-rolled deformed steel bar 8 form a thread connection structure; the clip body 9-3-2 is manufactured by uniformly processing four wave-shaped grooves on a circular clip blank to form four clip bodies 9-3-2 with wave-shaped joint parts or fold-line joint parts 9-3-4.
The round step of the first clamping piece 9-3 is connected with one end of a first jacking spring 9-2, the other end of the first jacking spring 9-2 jacks a first gland 9-1, and the front end of the first clamping piece 9-3 is connected with a first core bushing 9-7; the first gland 9-1 is connected to the first anchor cup 9-4; the round step of the second clamping piece 9-13 is connected with one end of a second top pressure spring 9-12, the other end of the second top pressure spring 9-12 is propped against a second gland 9-11, and the front end of the second clamping piece 9-13 is connected with a second core penetrating sleeve 9-17; the second gland 9-11 is connected to the second anchor cup 9-14.
The first connecting pressing plate 9-9 and the second connecting pressing plate 9-19 are fixed back to back, so that the first oil cylinder 9-5 and the second oil cylinder 9-15 are connected into an integral assembly, and pistons at two ends are respectively fixedly connected with a finish rolling deformed steel bar anchor comprising an anchor cup, a clamping piece, a jacking spring and the like.
The structure shown in figures 5, 6 and 7 uses wave-shaped grooves to form wave-shaped joints when four clips with wave-shaped joints 9-3-4 are connected.
The arrangement shown in figure 8 uses a fold line slot to allow four clips with fold line joints 9-3-4 to be connected to form a fold line joint.
When the translation of finish rolling screw-thread steel is carried out, the action of two hydro-cylinders sets up to: the piston of one oil cylinder extends out, and the piston of the other oil cylinder retracts; when the finish-rolled deformed steel bar is locked, the pistons of the two oil cylinders simultaneously extend out.
The following examples are given at the rear end of the clip body:
the first embodiment is as follows:
as shown in fig. 5, 6 and 7, the back end of the clip body 9-3-2 is a step structure, and when the clip body 9-3-2 encloses the clip, a circular step 9-3-1 is formed at the back end of the clip.
Example two:
as shown in FIG. 9, the back end of the clamping piece body 9-3-2 is a sinking platform structure, and when the clamping piece body 9-3-2 encloses the clamping piece, a counter bore 9-3-5 is formed at the back end of the clamping piece.
Example three:
as shown in FIG. 10, the back end of the clamping piece body 9-3-2 is a conical sinking platform, and when the clamping piece body 9-3-2 encloses the clamping piece, a conical sinking hole 9-3-6 is formed at the back end of the clamping piece.
When the clamping piece shown in the figure 10 is used, the clamping piece is matched with the guide sleeve 12 for use, the use state is shown in the figure 10, the front end of the guide sleeve 12 is connected with the conical counter bore 9-3-6 at the rear end of the clamping piece, and the rear end of the guide sleeve 12 is provided with a step which is used for being connected with the jacking spring.
The actions that can be realized by the embodiment are:
1. in the initial state, the punching sleeves at the two ends are pressed against the clamping piece pressing spring, and the clamping pieces are loosened, so that the equipment is conveniently installed on finish-rolled deformed steel bars.
2. When the finish-rolled threaded steel needs to translate leftwards, the first piston 9-6 on the left side extends, the second piston 9-16 is in a state of retracting to be capable of jacking and loosening the second clamping piece 9-13, the first core-penetrating sleeve 9-7 is gradually far away from the first clamping piece 9-3, the first jacking spring 9-2 jacks the first clamping piece 9-3 to be matched with the wedge-shaped taper hole of the first anchor cup 9-4, and the taper hole of the first anchor cup 9-4 presses the first clamping piece 9-3 to clamp the finish-rolled threaded steel 8 to move leftwards.
3. When the finish rolling threaded steel needs to translate rightward, the second piston 9-16 on the right side extends, the first piston 9-6 is in a state that the first clamping piece 9-3 can be jacked open in a return stroke mode, the second core bushing 9-17 is gradually far away from the second clamping piece 9-13, the second jacking spring 9-12 jacks the second clamping piece 9-13 to be matched with the wedge-shaped taper hole of the second anchor cup 9-14, and the taper hole of the second anchor cup 9-14 presses the second clamping piece 9-13 to clamp the finish rolling threaded steel 8 to move rightward.
When the finish rolling deformed steel bar needs to be locked, the first piston 9-6 and the second piston 9-16 extend simultaneously, the first penetrating sleeve 9-7 and the second penetrating sleeve 9-17 are far away from the first clamping piece 9-3 and the second clamping piece 9-13, the two jacking springs push the two clamping pieces to be matched with the wedge-shaped taper hole of the anchor cup, and the two clamping pieces clamp the finish rolling deformed steel bar 8 and are in a locking state.

Claims (5)

1. The utility model provides a basket system is hung to intelligence, includes rhombus truss, walking track, jacking jack, finish rolling screw-thread steel, top pushes away and locks assembly and intelligent control unit, its characterized in that: a first weighing sensor for monitoring the stress size and stress change of the front anchor is arranged at the hanging point of the front anchor, and a second weighing sensor for monitoring the stress size and stress change of the rear anchor is arranged at the hanging point of the rear anchor; a second inclination angle sensor is arranged at the front end of the bottom die, and a first inclination angle sensor is arranged at the rear end of the bottom die so as to monitor the change of the horizontal inclination angle of the bottom die; the intelligent control unit receives signals of the first weighing sensor, the second weighing sensor, the first inclination angle sensor and the second inclination angle sensor, when the first inclination angle sensor and the second inclination angle sensor are abnormal in stress change or the hanging basket is abnormally slid in horizontal inclination angle, the intelligent control unit immediately monitors and alarms, and the intelligent control unit automatically monitors and alarms in a weighing mode before and after the hanging basket is loaded; the pushing and locking assembly is provided with two oil cylinders, pistons of the two oil cylinders face to the left, the other piston faces to the right, the front end of each piston is connected with an anchor cup, the anchor cup is of a structure with a taper hole, and a clamping piece matched with the taper hole of the anchor cup is of a cone matched with the taper hole; the clamping pieces are formed by jointing at least three clamping piece bodies, the outer wall of each clamping piece body is in a wedge shape, the joint of each clamping piece body is in a structure of a wave joint part or a fold-line joint part, and the adjacent clamping piece bodies form wave joint or fold-line joint when connected; the inner wall of the clamping piece body is provided with threads matched with the thread ribs on the outer wall of the finish-rolled deformed steel bar, so that when the clamping piece body is enclosed into a clamping piece, the threads of the inner hole of the clamping piece and the thread ribs on the outer wall of the finish-rolled deformed steel bar form a threaded connection structure; the rear end of the clamping piece body is of a step structure, when the clamping piece body is enclosed into a clamping piece, the rear end of the clamping piece body is connected with one end of a jacking spring, the other end of the jacking spring jacks a gland, and the front end of the clamping piece body is connected with the piercing sleeve; the gland is connected with the anchor cup; when the translation of finish rolling screw-thread steel is carried out, the action of two hydro-cylinders sets up to: the piston of one oil cylinder extends out, and the piston of the other oil cylinder retracts; when the finish-rolled deformed steel bar is locked, the pistons of the two oil cylinders extend out simultaneously; the intelligent control unit controls the working condition of the oil cylinder, so that the hanging basket is balanced and synchronously pushed and stretched in the pushing operation and can walk and be locked at any point on the finish-rolled deformed steel bar in a front-back mode.
2. The intelligent hanging basket system of claim 1, wherein: the connecting pressing plates of the two oil cylinders are fixed back to back, so that the two oil cylinders are connected into an integral assembly.
3. The intelligent hanging basket system of claim 1, wherein: the rear end of the clamping piece body is of a step structure, and when the clamping piece body is enclosed into a clamping piece, a circular step is formed at the rear end of the clamping piece; one end of the jacking spring is sleeved at the round step of the clamping piece to jack the clamping piece, and the other end of the jacking spring jacks the gland; the gland is connected with the anchor cup.
4. The intelligent hanging basket system of claim 1, wherein: the rear end of the clamping piece body is a sinking platform, and a counter bore is formed at the rear end of the clamping piece when the clamping piece body is enclosed into the clamping piece.
5. Claim 1 the intelligent hanging basket system is characterized in that: the rear end of the clamping piece body is a conical sinking platform, and when the clamping piece body is enclosed into a clamping piece, a conical counter bore is formed at the rear end of the clamping piece.
CN201910965085.XA 2019-10-11 2019-10-11 Intelligent basket hanging system Active CN111058380B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201910965085.XA CN111058380B (en) 2019-10-11 2019-10-11 Intelligent basket hanging system
JP2020162604A JP6867663B2 (en) 2019-10-11 2020-09-28 Smart Traveler Crane System for Continuous Rigid Frame Bridge Construction

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Application Number Priority Date Filing Date Title
CN201910965085.XA CN111058380B (en) 2019-10-11 2019-10-11 Intelligent basket hanging system

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CN111058380B CN111058380B (en) 2024-09-27

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CN114808733A (en) * 2022-05-17 2022-07-29 中铁十七局集团城市建设有限公司 Cast-in-place construction method for side span straight line segment of continuous rigid frame bridge of highway
CN114808733B (en) * 2022-05-17 2024-06-04 中铁十七局集团城市建设有限公司 Highway continuous rigid frame bridge side span straight line section cast-in-situ construction method

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