Disclosure of Invention
The object of the present invention is to provide a high strength composite film based on PE which overcomes the drawbacks of the prior art.
To achieve the above objects, the present invention provides a high strength composite film based on PE, which comprises, in order from the inside to the outside, a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer, and a second HDPE layer, wherein the first HDPE layer has a first notched elmendorf tear strength, the first SBS layer has a second notched elmendorf tear strength, the first thermoplastic TPU layer has a third notched elmendorf tear strength, the first SEBS layer has a fourth notched elmendorf tear strength, the first LDPE layer has a fifth notched elmendorf tear strength, the second SBS layer has a sixth notched elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched elmendorf tear strength, the second SEBS layer has an eighth notched elmendorf tear strength, and the second HDPE layer has a ninth notched elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value.
In a preferred embodiment, the first notched Elmendorf tear strength is 130% to 150% of the second notched Elmendorf tear strength.
In a preferred embodiment, the third notched elmendorf tear strength is 140% to 160% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength.
In a preferred embodiment, the fourth notched Elmendorf tear strength is 110% to 130% of the third notched Elmendorf tear strength.
In a preferred embodiment, the fourth notched Elmendorf tear strength is 120-.
In a preferred embodiment, the fifth notched Elmendorf tear strength is 80% to 90% of the sixth notched Elmendorf tear strength.
In a preferred embodiment, the sixth notched elmendorf tear strength is 80% to 90% of the seventh notched elmendorf tear strength.
In a preferred embodiment, the seventh notched Elmendorf tear strength is 80% to 90% of the eighth notched Elmendorf tear strength.
In a preferred embodiment, the eighth notched elmendorf tear strength is 80% to 90% of the ninth notched elmendorf tear strength.
The invention provides a preparation method of a high-strength composite film based on PE, which is characterized by comprising the following steps: the preparation method of the PE-based high-strength composite membrane comprises the following steps: a high-strength composite film based on PE is formed by a coextrusion process, wherein the high-strength composite film based on PE sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second Ehrlss layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value.
Compared with the prior art, the invention has the following advantages:
PE is a common polymer material, and plastic bags used in daily life are basically made of the PE material, although the PE material is wide in source, low in price and stable in performance. However, it is known that the mechanical properties of the ordinary PE film are poor, and in some occasions requiring high mechanical properties, the ordinary PE film or the ordinary multilayer PE composite film cannot meet the requirements of high mechanical properties. In order to solve the technical problem, many solutions are proposed in the prior art, and documents mentioned in the background art introduce a technical solution, the core of the prior art is to increase the tear strength of the PE film by adding a film layer (i.e. a BCBC structure) with periodic regular repetition in the middle of the PE film layer, and meanwhile, the prior art also finds that the larger the film layer thickness is, the better the film layer thickness is, the larger the elastic film layer thickness is, which may also cause the tear strength of the material to decrease. The prior art provides a good idea for solving the problem of poor mechanical property of the PE film layer, but the prior art also has the following problems: while it is recognized that the addition of an elastic layer can improve film layer performance, this prior art insists on recognizing that a symmetrical structure is required for the film layer, while this prior art recognizes that elastic layer thickness is the most important or even the only factor affecting tear strength. Through research of the inventor of the application, the symmetric structure of the film layer is not beneficial to increasing the mechanical property of the film layer, and the specific asymmetric structure of the film layer (rather than any random asymmetric structure) can increase the performance of the film layer more obviously; furthermore, the inventors have found that the effect of the properties of the film layers is not a choice of film layer thickness, but rather a combination of tear strengths between the individual film layers.
Detailed Description
The following detailed description of the present invention is provided in conjunction with the accompanying drawings, but it should be understood that the scope of the present invention is not limited to the specific embodiments.
Throughout the specification and claims, unless explicitly stated otherwise, the word "comprise", or variations such as "comprises" or "comprising", will be understood to imply the inclusion of a stated element or component but not the exclusion of any other element or component.
Fig. 1 is a schematic structural view of a PE-based high strength composite film according to an embodiment of the present invention. As shown in the figure, the PE-based high strength composite film of the present invention comprises, in order from the inside to the outside, a first HDPE layer 101, a first SBS layer 102, a first thermoplastic TPU layer 103, a first SEBS layer 104, a first LDPE layer 105, a second SBS layer 106, a second thermoplastic TPU layer 107, a second SEBS layer 108, and a second HDPE layer 109. The preparation method of the PE-based high-strength composite film is a coextrusion process (see CN107454870B for example) which is well known in the art, and the specific process parameters are parameters which are well known in the art and are not described in detail in the application. The elmendorf tear strength can be adjusted by adjusting the molecular weight of the material, by adjusting the layer thickness, or by mixing the two methods.
Example 1
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 130% of the second notched elmendorf tear strength. The third notched Elmendorf tear strength is 140% of the second notched Elmendorf tear strength. The fourth notched Elmendorf tear strength is 110% of the third notched Elmendorf tear strength. The fourth notched Elmendorf tear strength is 120% of the fifth notched Elmendorf tear strength. The fifth notched Elmendorf tear strength is 80% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 80% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 80% of the eighth notched Elmendorf tear strength. The eighth notched Elmendorf tear strength is 80% of the ninth notched Elmendorf tear strength.
Example 2
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 150% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 160% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 130% of the third notched Elmendorf tear strength. The fourth notched elmendorf tear strength is 140% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 90% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 90% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 90% of the eighth notched Elmendorf tear strength. The eighth notched Elmendorf tear strength is 90% of the ninth notched Elmendorf tear strength.
Example 3
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 140% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 150% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 120% of the third notched Elmendorf tear strength. A fourth notched elmendorf tear strength is 130% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 85% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 85% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 85% of the eighth notched Elmendorf tear strength. The eighth notched elmendorf tear strength is 85% of the ninth notched elmendorf tear strength.
Comparative example 1
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 160% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 170% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 120% of the third notched Elmendorf tear strength. A fourth notched elmendorf tear strength is 130% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 85% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 85% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 85% of the eighth notched Elmendorf tear strength. The eighth notched elmendorf tear strength is 85% of the ninth notched elmendorf tear strength.
Comparative example 2
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 140% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 150% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 140% of the third notched Elmendorf tear strength. A fourth notched elmendorf tear strength is 150% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 85% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 85% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 85% of the eighth notched Elmendorf tear strength. The eighth notched elmendorf tear strength is 85% of the ninth notched elmendorf tear strength.
Comparative example 3
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 140% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 150% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 120% of the third notched Elmendorf tear strength. A fourth notched elmendorf tear strength is 130% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 100% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 100% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 85% of the eighth notched Elmendorf tear strength. The eighth notched elmendorf tear strength is 85% of the ninth notched elmendorf tear strength.
Comparative example 4
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer, a second SBS layer, a second thermoplastic TPU layer, a second SEBS layer and a second HDPE layer from inside to outside, wherein the first HDPE layer has a first notched Elmendorf tear strength, the first SBS layer has a second notched Elmendorf tear strength, the first thermoplastic TPU layer has a third notched Elmendorf tear strength, the first SEBS layer has a fourth notched Elmendorf tear strength, the first LDPE layer has a fifth notched Elmendorf tear strength, the second SBS layer has a sixth notched Elmendorf tear strength, the second thermoplastic TPU layer has a seventh notched Elmendorf tear strength, the second SEBS layer has an eighth notched Elmendorf tear strength and the second HDPE layer has a ninth notched Elmendorf tear strength, wherein the notched Elmendorf tear strength is measured according to ASTM D-1922, and wherein the first-ninth notched Elmendorf tear strengths each have a substantially different value. The first notched elmendorf tear strength is 140% of the second notched elmendorf tear strength. The third notched elmendorf tear strength is 150% of the second notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the first notched elmendorf tear strength. The fourth notched Elmendorf tear strength is 120% of the third notched Elmendorf tear strength. A fourth notched elmendorf tear strength is 130% of the fifth notched elmendorf tear strength, and wherein the third notched elmendorf tear strength is greater than the fifth notched elmendorf tear strength. The fifth notched Elmendorf tear strength is 85% of the sixth notched Elmendorf tear strength. The sixth notched Elmendorf tear strength is 85% of the seventh notched Elmendorf tear strength. The seventh notched Elmendorf tear strength is 100% of the eighth notched Elmendorf tear strength. The eighth notched Elmendorf tear strength is 100% of the ninth notched Elmendorf tear strength.
Comparative example 5
The PE-based high-strength composite film sequentially comprises a first HDPE layer, a first SBS layer, a first thermoplastic TPU layer, a first SEBS layer, a first LDPE layer and a second HDPE layer from inside to outside. The notched Elmendorf tear strength of each layer was the same as that set forth in example 3.
Comparative example 6
The sample represented in the second row of table 2 of the documents mentioned in the background art.
Examples 1 to 3 and comparative examples 1 to 6 were subjected to the MD notched tear strength test and the CD notched tear strength test, the test methods being referred to the methods described in CN107454870B in order to ensure comparability of the results. In addition, in order to avoid other misunderstandings caused by different experimental results made at different times, places and environments, the experimental results of the present application are normalized according to embodiment 1.
TABLE 1
The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to limit the invention to the precise form disclosed, and obviously many modifications and variations are possible in light of the above teaching. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to enable one skilled in the art to make and use various exemplary embodiments of the invention and various alternatives and modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims and their equivalents.