Cooling equipment for pipe cutting and use method thereof
Technical Field
The invention relates to the field of pipe cutting cooling, in particular to cooling equipment for pipe cutting and a using method thereof.
Background
The stainless steel pipe is a hollow long-strip round steel material, and is mainly widely used for industrial conveying pipelines, mechanical structural parts and the like of petroleum, chemical industry, medical treatment, food, light industry, mechanical instruments and the like. In addition, since the steel sheet is light in weight when it is bent and has the same torsional strength, it is widely used for manufacturing machine parts and engineering structures. Also commonly used as furniture and kitchen ware, etc.
In the production process of the stainless steel pipe, the steel pipe needs to be cut so as to meet different length requirements. Among the prior art, after the steel pipe cutting, take off the steel pipe earlier usually, then carry out cooling to the cutting plane of steel pipe, but at the in-process of taking, removing of steel pipe, scald the staff easily, and the transfer of steel pipe can consume more manpower, time, has improved human cost and efficiency and is lower. Therefore, a cooling device for cutting pipes and a use method thereof are provided.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide cooling equipment for cutting a pipe and a using method thereof, which have the advantages of simple operation, convenient use, capability of directly cooling the steel pipe after cutting, time and labor saving, higher efficiency, convenience for clamping the steel pipe and convenience for collecting and taking out chips generated during cutting.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
The utility model provides a cooling equipment for cutting of tubular product, includes the device base, fixed mounting has the support frame of U style of calligraphy on the top outer wall of device base, fixed mounting has first cylinder on the inboard outer wall in support frame top, the below movable mounting of first cylinder has the cutting machine, the output and the cutting machine fixed connection of first cylinder, equal fixedly connected with guide arm on the outer wall of the cutting machine left and right sides, the left and right sides of first cylinder all is equipped with the riser of fixed mounting on the support frame outer wall, the spout has been seted up on the outer wall that the riser is close to cutting machine one side.
Fixed mounting has the water tank on the top outer wall of device base, the bottom intercommunication of water tank right side outer wall has the drain pipe, the inside movable mounting of water tank has the cartridge filter, the top fixedly connected with go-between of cartridge filter side outer wall, equal fixed mounting has the dead lever on the inner wall of water tank both sides, the top fixed mounting of dead lever has the locating lever, first spread groove has all been seted up on the top of water tank both sides outer wall, the second spread groove has all been seted up on the outer wall of go-between both sides, the third spread groove has all been seted up on the top of cartridge filter both sides outer wall.
Equal fixed mounting has the second cylinder on the outer wall of the water tank left and right sides, the left and right sides of water tank all is equipped with the slide rail of fixed mounting on device base top outer wall, the top sliding connection of slide rail has sliding base, sliding base's top fixedly connected with bracing piece, the rotation groove has been seted up on the top of bracing piece, fixedly connected with axis of rotation on the inner wall in rotation groove, movable mounting has the gangbar on the outer wall of axis of rotation, the linkage groove has been seted up to the inside of gangbar, fixed mounting has the motor on the outer wall of bracing piece one side, fixedly connected with disc in the drive shaft of motor, the top fixedly connected with connecting rod of disc, the fixedly connected with regulation pole on the outer wall of connecting rod that is close to.
The top fixedly connected with U style of calligraphy of gangbar anchor clamps seat, equal threaded connection has the screw rod on the outer wall of anchor clamps seat both sides, the inside movable mounting of anchor clamps seat has two clamp splices, fixed mounting has the bearing on the outer wall that the clamp splice is close to screw rod one side, place the steel pipe of waiting to cut between the clamp splice.
Further, fixed mounting has the slide bar on the inner wall of spout, sliding connection has the slider on the outer wall of slide bar, the one end and the slider fixed connection of cutting machine are kept away from to the guide arm, and the setting of guide arm spout, slide bar, slider makes first cylinder drive more steady when cutting machine reciprocates, can avoid taking place the skew.
Further, the water tank is located the cutting machine under, the top of water tank is the opening form, and the piece that produces when making the cutting can fall into the water tank, be provided with the valve on the outer wall of drain pipe, the inside of water tank contains cold water, sets up drain pipe and valve and can be convenient for change cold water, and cold water can carry out cooling to the steel pipe after the cutting and the piece that produces when cutting.
Further, the top of cartridge filter is the opening form, the filtration pore has all been seted up on the outer wall of cartridge filter side and bottom, the locating lever runs through the go-between and rather than sliding connection, fixed mounting has two handles on the outer wall of go-between top, and the cartridge filter can filter out the piece that falls into cold water, collects, retrieves the piece, and the setting of dead lever, locating lever, go-between, handle for the cartridge filter is convenient for take out, and then is convenient for take out the piece.
Furthermore, first spread groove, second spread groove, third spread groove all are located the steel pipe under, and the swing range of water tank, cartridge filter, the outer wall restriction steel pipe of go-between can be avoided in the setting of first spread groove, second spread groove, third spread groove, makes the abundant cold water that inserts of steel pipe cutting plane.
Furthermore, the output end of the second cylinder is fixedly connected with the support rod, the two ends of the slide rail are provided with limit blocks, the second cylinder can drive the sliding base to slide on the slide rail, and then a certain distance can be pulled out between the two sections of cut steel pipes, so that the two sections of steel pipes are prevented from being impacted when swinging.
Furthermore, the adjusting rod penetrates through the linkage groove and is connected with the linkage groove in a sliding mode, the linkage groove, the motor, the disc, the connecting rod and the adjusting rod are rotated, the disc drives the connecting rod to swing, the adjusting rod can drive the linkage rod to swing by taking the rotating shaft as a central shaft through the linkage groove, and then the steel pipe which is cut into two sections is driven to swing, so that the cutting surface of the steel pipe is inserted into cold water to be cooled.
Further, the one end fixedly connected with handle of screw rod, the one end that the handle was kept away from to the screw rod is connected with the inner wall fixed connection of bearing inner race, and the screw rod of clockwise rotation both sides can make two screw rods remove in opposite directions, and then makes the clamp splice press from both sides tight steel pipe, and in the same way, anticlockwise rotation screw rod can make the clamp splice keep away from the steel pipe, and then takes off the steel pipe.
Further, the outer wall that screw rod one side was kept away from to the clamp splice sets up to the arc with steel pipe looks adaptation, can improve and press from both sides tight effect, the below of bearing is equipped with the horizontal pole of fixed connection on the clamp splice outer wall, the horizontal pole runs through the outer wall of anchor clamps seat and rather than sliding connection, and the setting of horizontal pole can prevent to drive the clamp splice when the screw rod rotates and rotate.
A use method of cooling equipment for cutting pipes comprises the following steps:
s1, taking a steel pipe to be processed, enabling the steel pipe to penetrate through the two clamp seats and be located between the clamping blocks, and rotating the screw rod through the handle to enable the clamping blocks to move oppositely to clamp the steel pipe;
s2, starting the first air cylinder and the cutting machine, driving the cutting machine to move downwards by the first air cylinder, cutting the steel pipe by the cutting machine, cutting the steel pipe into two sections, and driving the cutting machine to move upwards and reset by the first air cylinder after cutting;
s3, starting the second cylinders on the two sides to drive the support rod to slide for a proper distance in the direction away from the water tank;
s4, starting the left motor to rotate forward and the right motor to rotate backward to drive the left clamp seat to swing clockwise and the right clamp seat to swing anticlockwise, so that the cutting surface of the steel pipe is inserted into cold water in the water tank to cool;
s5, after cooling is completed, starting the motor on the left side to rotate reversely and the motor on the right side to rotate forwardly, so that the clamp seat is reset, and rotating the screw rod anticlockwise through the handle to take down the cut steel pipe;
s6, periodically opening the water valve on the drain pipe to drain the water tank of cold water, lifting the handle to take out the filter cartridge, pouring out the debris generated during the process, replacing the filter cartridge, then closing the drain pipe valve and injecting new cold water.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme passes through water tank, cartridge filter, go-between, dead lever, locating lever, first spread groove, second spread groove, third spread groove, handle, sliding bottom, bracing piece, rotation groove, axis of rotation, gangbar, linkage groove, motor, disc, connecting rod, the setting of adjusting the pole, and the back is accomplished in the steel pipe cutting, can directly carry out cooling to the steel pipe, need not to remove the steel pipe, scalds the staff when having avoided removing, and labour saving and time saving, and efficiency is higher.
(2) Through the arrangement of the guide rod sliding groove, the sliding rod and the sliding block, the first cylinder drives the cutting machine to move up and down more stably, and the deviation can be avoided.
(3) The top of water tank is the opening form, and the piece that produces during the messenger cutting can fall into the water tank in, is provided with the valve on the outer wall of drain pipe, and the inside of water tank contains cold water, sets up drain pipe and valve and can be convenient for change cold water, and cold water can carry out cooling to the steel pipe after the cutting and the piece that produces during the cutting.
(4) The cartridge filter can filter out the piece that falls into cold water, collects, retrieves the piece, and the setting of dead lever, locating lever, go-between, handle for the cartridge filter is convenient for take out, and then is convenient for take out the piece.
(5) The arrangement of the first connecting groove, the second connecting groove and the third connecting groove can avoid the outer walls of the water tank, the filter cylinder and the connecting ring from limiting the swing amplitude of the steel pipe, so that cold water can be fully inserted into the cutting surface of the steel pipe.
(6) The output end of the second cylinder is fixedly connected with the supporting rod, the two ends of the sliding rail are provided with limiting blocks, the second cylinder can drive the sliding base to slide on the sliding rail, and then a certain distance can be pulled out between the two sections of cut steel pipes, and the two sections of steel pipes are prevented from being impacted when swinging.
(7) Through rotating groove, axis of rotation, gangbar, linkage groove, motor, disc, connecting rod, regulation pole for the starter motor, the disc drives the connecting rod swing, can make the regulation pole drive the gangbar through the linkage groove and use the axis of rotation as the center pin and swing, and then drive the steel pipe swing of cutting into two sections, make the cutting plane of steel pipe insert in the cold water, cool off the cooling.
(8) Through the setting of anchor clamps seat, screw rod, handle, clamp splice, bearing, horizontal pole, the screw rod of clockwise rotation both sides can make two screw rods remove in opposite directions, and then makes the clamp splice press from both sides tight steel pipe, and in the same way, anticlockwise rotation screw rod can make the clamp splice keep away from the steel pipe, and then takes off the steel pipe.
The outer wall that screw rod one side was kept away from to the clamp splice sets up to the arc with steel pipe looks adaptation, can improve and press from both sides tight effect, and the below of bearing is equipped with the horizontal pole of fixed connection on the clamp splice outer wall, and the horizontal pole runs through the outer wall of anchor clamps seat and rather than sliding connection, and the setting of horizontal pole can prevent to drive the clamp splice when the screw rod rotates and rotate.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 3 is a side view at a riser of the present invention;
FIG. 4 is a side view of the interior of the tank of the present invention;
FIG. 5 is a top view of the present invention at the tank;
FIG. 6 is a side view of the present invention at a support pole;
FIG. 7 is a side view of the fixture base of the present invention;
FIG. 8 is a schematic structural view of the cut surface of the steel pipe inserted into the water tank after cutting.
The reference numbers in the figures illustrate:
1. a device base; 2. a support frame; 3. a first cylinder; 4. a cutter; 5. a vertical plate; 6. a guide bar; 7. a chute; 8. a slide bar; 9. a slider; 10. a water tank; 11. a filter cartridge; 12. a connecting ring; 13. fixing the rod; 14. positioning a rod; 15. a first connecting groove; 16. a second connecting groove; 17. a third connecting groove; 18. a handle; 19. a sliding base; 20. a support bar; 21. a rotating groove; 22. a rotating shaft; 23. a linkage rod; 24. a linkage groove; 25. a motor; 26. a disc; 27. a connecting rod; 28. adjusting a rod; 29. a clamp seat; 30. a screw; 31. a handle; 32. a clamping block; 33. a bearing; 34. a cross bar; 35. a steel pipe; 36. a second cylinder; 37. a drain pipe; 38. a slide rail.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1 and 3, a cooling device for cutting a pipe comprises a device base 1, a support frame 2 in a U shape is fixedly installed on the outer wall of the top of the device base 1, a first air cylinder 3 is fixedly installed on the outer wall of the inner side of the top end of the support frame 2, a cutting machine 4 is movably installed below the first air cylinder 3, the output end of the first air cylinder 3 is fixedly connected with the cutting machine 4, guide rods 6 are fixedly connected to the outer walls of the left side and the right side of the cutting machine 4, vertical plates 5 fixedly installed on the outer wall of the support frame 2 are arranged on the left side and the right side of the first air cylinder 3, a chute 7 is formed in the outer wall of one side of each vertical plate 5 close to the cutting machine 4, a slide rod 8 is fixedly installed on the inner wall of the chute 7, a slide block 9 is slidably connected to the outer wall of the slide rod, the arrangement of the guide rod 6, the sliding groove 7, the sliding rod 8 and the sliding block 9 ensures that the first cylinder 3 drives the cutting machine 4 to move up and down more stably, and can avoid the deviation.
Referring to fig. 1 and 4-5, a water tank 10 is fixedly mounted on an outer wall of the top of a base 1 of the device, a drain pipe 37 is communicated with the bottom end of an outer wall of the right side of the water tank 10, the water tank 10 is positioned under a cutting machine 4, the top of the water tank 10 is open, so that chips generated during cutting can fall into the water tank 10, a valve is arranged on the outer wall of the drain pipe 37, cold water is contained in the water tank 10, the cold water can be conveniently replaced by the drain pipe 37 and the valve, the cold water can cool the cut steel pipe 35 and the chips generated during cutting, a filter cartridge 11 is movably mounted in the water tank 10, the top end of the outer wall of the side surface of the filter cartridge 11 is fixedly connected with a connecting ring 12, fixing rods 13 are fixedly mounted on inner walls on two sides of the water tank 10, and a positioning rod, the top of cartridge filter 11 is the opening form, the filtration pore has all been seted up on the outer wall of cartridge filter 11 side and bottom, locating lever 14 runs through go-between 12 and rather than sliding connection, fixed mounting has two handles 18 on the outer wall of go-between 12 top, and cartridge filter 11 can filter out the piece that falls into cold water, collects, retrieves the piece, and dead lever 13, locating lever 14, go-between 12, the setting of handle 18 for cartridge filter 11 is convenient for take out, and then is convenient for take out the piece, first spread groove 15 has all been seted up on the top of water tank 10 both sides outer wall, second spread groove 16 has all been seted up on the outer wall of go-between 12 both sides, third spread groove 17 has all been seted up on the top of cartridge filter 11 both sides outer wall, first spread groove 15, second spread groove 16, third spread groove 17 all are located steel pipe 35 under, first spread groove 15, The arrangement of the second connecting groove 16 and the third connecting groove 17 can avoid the limitation of the swing amplitude of the steel pipe 35 by the outer walls of the water tank 10, the filter cartridge 11 and the connecting ring 12, so that cold water can be fully inserted into the cutting surface of the steel pipe 35.
Referring to fig. 1-2, fig. 6 and fig. 8, the outer walls of the left and right sides of the water tank 10 are fixedly provided with second cylinders 36, the left and right sides of the water tank 10 are provided with slide rails 38 fixedly mounted on the outer wall of the top of the device base 1, the output end of the second cylinder 36 is fixedly connected with the support rod 20, two ends of the slide rail 38 are provided with limit blocks, the second cylinder 36 can drive the sliding base 19 to slide on the slide rails 38, so that the two cut steel pipes 35 can be pulled out by a certain distance to prevent the two steel pipes 35 from colliding during swinging, the top end of the slide rail 38 is slidably connected with the sliding base 19, the top end of the sliding base 19 is fixedly connected with the support rod 20, the top end of the support rod 20 is provided with a rotating groove 21, the inner wall of the rotating groove 21 is fixedly connected with a rotating shaft 22, the outer wall of the rotating shaft, linkage groove 24 has been seted up to the inside of gangbar 23, fixed mounting has motor 25 on the outer wall of bracing piece 20 one side, fixedly connected with disc 26 in the drive shaft of motor 25, the top fixedly connected with connecting rod 27 of disc 26, fixedly connected with adjusts pole 28 on the outer wall of connecting rod 27 that is close to gangbar 23 one side, adjust pole 28 runs through gangbar groove 24 and rather than sliding connection, through rotating groove 21, axis of rotation 22, gangbar 23, gangbar 24, motor 25, disc 26, connecting rod 27, adjust pole 28 for starter motor 25, disc 26 drive connecting rod 27 swing can make and adjust pole 28 drive gangbar 23 through gangbar groove 24 and use axis of rotation 22 to swing as the center pin, and then drive the swing of cutting into two sections steel pipe 35, makes the cutting plane of steel pipe 35 insert in the cold water, cools down.
Referring to fig. 1 and 7, a U-shaped clamp seat 29 is fixedly connected to the top end of the linkage rod 23, screw rods 30 are threadedly connected to outer walls of two sides of the clamp seat 29, two clamping blocks 32 are movably mounted inside the clamp seat 29, a bearing 33 is fixedly mounted on an outer wall of one side of each clamping block 32, which is close to the screw rod 30, a steel pipe 35 to be cut is placed between the clamping blocks 32, a handle 31 is fixedly connected to one end of each screw rod 30, which is far away from the handle 31, is fixedly connected to an inner wall of an inner ring of the bearing 33, the two screw rods 30 can move in opposite directions by clockwise rotating the screw rods 30 on two sides, so that the clamping blocks 32 clamp the steel pipe 35, and similarly, the screw rods 30 are rotated counterclockwise, so that the clamping blocks 32 can be far away from the steel pipe 35, the steel pipe 35 is removed, an outer wall of one side of, can improve and press from both sides tight effect, the below of bearing 33 is equipped with horizontal pole 34 of fixed connection on clamp splice 32 outer wall, horizontal pole 34 runs through the outer wall of anchor clamps seat 29 and rather than sliding connection, and the setting of horizontal pole 34 can prevent to drive clamp splice 32 when screw rod 30 rotates and rotate.
A use method of cooling equipment for cutting pipes comprises the following steps:
s1, taking a steel pipe 35 to be processed, enabling the steel pipe 35 to penetrate through the two clamp seats 29 and be located between the clamping blocks 32, and rotating the screw rod 30 through the handle 31 to enable the clamping blocks 32 to move oppositely to clamp the steel pipe 35;
s2, starting the first air cylinder 3 and the cutting machine 4, driving the cutting machine 4 to move downwards by the first air cylinder 3, enabling the cutting machine 4 to cut the steel pipe 35, cutting the steel pipe 35 into two sections, and driving the cutting machine 4 to move upwards and reset by the first air cylinder 3 after cutting is completed;
s3, starting the second cylinders 36 on the two sides to drive the support rod 20 to slide for a proper distance in the direction away from the water tank 10;
s4, starting the motor 25 on the left side to rotate forward and the motor 25 on the right side to rotate backward, driving the clamp seat 29 on the left side to swing clockwise and the clamp seat 29 on the right side to swing anticlockwise, and inserting the cutting surface of the steel pipe 35 into cold water in the water tank 10 to cool;
s5, after the temperature is reduced, the motor 25 on the left side is started to rotate reversely, the motor 25 on the right side is started to rotate normally, the clamp seat 29 is reset, the screw rod 30 is rotated anticlockwise through the handle 31, and the cut steel pipe 35 can be taken down;
s6, periodically opening the water valve on the drain pipe 37 to drain the water tank 10 of cold water, lifting the handle 18 to remove the filter cartridge 11, pouring out debris generated during the process, replacing the filter cartridge 11, closing the valve of the drain pipe 37 and injecting new cold water.
According to the invention, through the arrangement of the guide rod 6, the sliding groove 7, the sliding rod 8 and the sliding block 9, the first cylinder 3 drives the cutting machine 4 to move up and down more stably, so that the deviation can be avoided; the top of the water tank 10 is open, so that chips generated during cutting can fall into the water tank 10, a valve is arranged on the outer wall of the water discharge pipe 37, cold water is filled in the water tank 10, the cold water can be conveniently replaced by arranging the water discharge pipe 37 and the valve, and the cold water can cool the cut steel pipe 35 and the chips generated during cutting; the filter cartridge 11 can filter out the debris falling into the cold water, and the debris is collected and recovered, and the fixing rod 13, the positioning rod 14, the connecting ring 12 and the handle 18 are arranged, so that the filter cartridge 11 is convenient to take out, and further the debris is convenient to take out; the arrangement of the first connecting groove 15, the second connecting groove 16 and the third connecting groove 17 can avoid the limitation of the outer walls of the water tank 10, the filter cartridge 11 and the connecting ring 12 on the swing amplitude of the steel pipe 35, so that cold water can be fully inserted into the cutting surface of the steel pipe 35; the output end of the second cylinder 36 is fixedly connected with the support rod 20, the two ends of the slide rail 38 are provided with limit blocks, the second cylinder 36 can drive the sliding base 19 to slide on the slide rail 38, and further a certain distance can be pulled out between the two cut steel pipes 35, so that the two steel pipes 35 are prevented from being impacted when swinging; the motor 25 is started through the rotating groove 21, the rotating shaft 22, the linkage rod 23, the linkage groove 24, the motor 25, the disc 26, the connecting rod 27 and the adjusting rod 28, the disc 26 drives the connecting rod 27 to swing, the adjusting rod 28 drives the linkage rod 23 to swing by taking the rotating shaft 22 as a central shaft through the linkage groove 24, and then the steel pipe 35 cut into two sections is driven to swing, so that the cutting surface of the steel pipe 35 is inserted into cold water to be cooled; through the arrangement of the clamp seat 29, the screw rods 30, the handle 31, the clamping blocks 32, the bearing 33 and the cross rod 34, the screw rods 30 on the two sides are rotated clockwise, so that the two screw rods 30 can move oppositely, the clamping blocks 32 clamp the steel pipe 35, and similarly, the screw rods 30 are rotated anticlockwise, so that the clamping blocks 32 can be far away from the steel pipe 35, and the steel pipe 35 is taken down; the outer wall of one side, away from the screw 30, of the clamping block 32 is provided with an arc shape matched with the steel pipe 35, so that the clamping effect can be improved, a cross rod 34 fixedly connected to the outer wall of the clamping block 32 is arranged below the bearing 33, the cross rod 34 penetrates through the outer wall of the clamp seat 29 and is in sliding connection with the outer wall, and the arrangement of the cross rod 34 can prevent the screw 30 from driving the clamping block 32 to rotate when rotating; compared with the prior art, can realize easy operation, convenient to use can directly carry out cooling to the steel pipe after the cutting, and labour saving and time saving and efficiency are higher, and the centre gripping steel pipe of being convenient for is convenient for collect, takes out the piece that produces when cutting.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.