CN111048280B - Automatic magnetizing machine for magnetic material - Google Patents
Automatic magnetizing machine for magnetic material Download PDFInfo
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- CN111048280B CN111048280B CN201911308461.4A CN201911308461A CN111048280B CN 111048280 B CN111048280 B CN 111048280B CN 201911308461 A CN201911308461 A CN 201911308461A CN 111048280 B CN111048280 B CN 111048280B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
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Abstract
The invention discloses an automatic magnetizing machine for magnetic materials, which structurally comprises magnetizing equipment, an emergency stop switch, an electric controller, a striker plate and a light sensation monitor, wherein the magnetizing equipment consists of a machine body, a driving device, a conveying belt, a magnetizing cover, a magnetizing mechanism, a limiting mechanism and a positioning mechanism, the magnetizing equipment controls the magnetizing mechanism to work through the light sensation monitor, the conveying belt utilizes the limiting mechanism to prevent the attraction or repulsion of non-magnetized magnetic materials and magnetized magnetic materials, so that a plurality of magnetic materials are not sufficiently magnetized and are affected by magnetism to slide and strike, the rejection rate is prevented from being increased, the magnetizing mechanism utilizes a magnet sheet to rotate and be clamped on the top end of the magnetic materials, the magnetizing head is prevented from being clamped when being separated from the magnetic materials, the magnetizing failure is prevented from being influenced, the automatic magnetizing efficiency is prevented, the magnetizing head utilizes a magnetic field to control an armature rod to conduct positioning magnetizing on the magnetic materials, the poor magnetizing of the magnetic materials is prevented, and the magnetizing stability of the magnetizing is improved.
Description
Technical Field
The invention relates to the field of magnetic materials, in particular to an automatic magnetizing machine for magnetic materials.
Background
The traditional magnetizing equipment is to arrange all the magnetic materials to be magnetized in a straight line for magnetizing, but before magnetizing, the magnetic materials are insufficient in magnetism or lose magnetism, so that the magnetic materials cannot interfere with each other, but in the magnetizing process, the magnetic materials have partial magnetism, so that the finished product magnet blocks attract or repel each other, a plurality of magnetic materials are not fully magnetized yet, the production is unstable, the rejection rate is high, positioning deviation of the magnetic materials often occurs, poor magnetizing is caused, and the magnetizing heads can be blocked on the magnetic materials after magnetizing the magnetizing equipment.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: the automatic magnetizing machine for the magnetic material structurally comprises magnetizing equipment, an emergency stop switch, an electric controller, a striker plate and a light sensation monitor, wherein the emergency stop switch is arranged on the surface of the magnetizing equipment, the striker plate is arranged on the top end of the magnetizing equipment, the magnetizing equipment is movably connected with the striker plate, the electric controller is arranged on the front end of the magnetizing equipment, the magnetizing equipment is connected with the electric controller, and the light sensation monitor is arranged on the top end of the magnetizing equipment;
the magnetizing device comprises a machine body, a driving device, a conveying belt, a magnetizing cover, a magnetizing mechanism, a limiting mechanism and a positioning mechanism, wherein the driving device is arranged on the top end inside the machine body, the conveying belt is arranged on the driving device, the driving device is connected with the conveying belt, the magnetizing cover is arranged on the top end of the machine body, the machine body and the magnetizing cover are welded through electric welding, the magnetizing mechanism is arranged inside the magnetizing cover, the magnetizing cover is mechanically connected with the magnetizing mechanism, the limiting mechanism is arranged on the surface of the conveying belt, the conveying belt is fixedly connected with the limiting mechanism, and the positioning mechanism is arranged on the inner side of the conveying belt.
As a further optimization of the technical scheme, the surface of the conveying belt is provided with round holes.
As the further optimization of this technical scheme, magnetizing mechanism constitute by pneumatic cylinder, telescopic link, magnetizer, magnetizing head, the pneumatic cylinder bottom under be equipped with the telescopic link, pneumatic cylinder and telescopic link one end mechanical connection, the telescopic link other end on be equipped with the magnetizing head, telescopic link and magnetizing head be connected, telescopic link surface on install the magnetizer.
As the further optimization of this technical scheme, the magnetizing head constitute by barrel, first spring, air guide ring, top strip, the inside bottom of barrel be equipped with the air guide ring, barrel and air guide ring be connected through first spring, barrel on the surface left and right sides on all be equipped with top strip, top strip and air guide ring be integrated structure.
As the further optimization of this technical scheme, stop gear constitute by magnetism isolating plate, magnet piece, torsional spring, pivot, magnetism isolating plate top left and right sides all be equipped with the magnet piece, magnetism isolating plate and magnet piece be connected through the pivot, pivot surface on install the torsional spring.
As a further optimization of the technical scheme, the positioning mechanism consists of a groove frame, an adsorption magnet disc and a second spring, wherein the adsorption magnet disc is arranged on the inner side of the groove frame, and the groove frame and the adsorption magnet disc are in sliding fit through the second spring.
As the further optimization of this technical scheme, the absorption magnet dish include armature pole, spacing dish, the absorption magnet dish on the equidistance on the surface distribute and be equipped with the armature pole more than two, absorption magnet dish and armature pole sliding fit, armature pole upper and lower both ends all be equipped with spacing dish, armature pole and spacing dish fixed connection.
As a further optimization of the technical scheme, the magnetic isolation plate and the groove frame are made of plastic materials and cannot be affected by magnetic fields.
As further optimization of the technical scheme, the adsorption magnet disc and the magnetizing head are parallel to each other.
Advantageous effects
According to the automatic magnetizing machine for the magnetic material, the magnetic material to be magnetized is placed on the conveying belt, the conveying belt is driven by the driving device to convey the magnetic material to be magnetized, after the magnetic material passes through the photoinduction monitor, the photoinduction monitor controls the hydraulic cylinder to drive the telescopic rod to move downwards, the magnetizing device automatically magnetizes the magnetic material through the magnetizing head, when the magnetic material stops right below the magnetizing head, the top strip is pushed upwards by the magnetic material when the magnetizing head is moved downwards and inserted into the magnetic material, the top strip drives the air guide ring to extrude air in the cylinder outwards, dust in the magnetic material is blown away by the air extruded from the air guide ring, poor magnetizing is avoided, the magnetizing head is inserted into the magnetic material to conduct positioning magnetizing on the magnetic material, and when the magnetic material is close to the adsorption magnet disc, the adsorption magnet disc rotates through the self magnetic attraction magnet disc and is blocked on the top end of the magnetic material, and blocking is prevented when the magnetizing head is separated from the magnetic material; when the magnetic material is close to the adsorption magnet disc, the adsorption magnet disc attracts the magnetic material through self magnetism, so that the adsorption magnet disc can not slide at will, when the magnetizing head is inserted into the magnetic material to magnetize, the armature pin on the adsorption magnet disc is influenced by a magnetic field to move upwards, the armature pin penetrates through the circular hole on the conveying belt to enter the magnetic material, the magnetic material is positioned and magnetized, poor magnetizing of the magnetic material is avoided, and magnetizing stability is improved.
Compared with the prior art, the invention has the beneficial effects that: the magnetizing device controls the magnetizing mechanism to work through the light sense monitor, the conveyor belt utilizes the limiting mechanism to prevent the non-magnetized magnetic materials and the magnetized magnetic materials from attracting or repelling each other, so that a plurality of magnetic materials are not magnetized sufficiently and are impacted by the influence of magnetism, the rejection rate is prevented from being increased, the magnetizing mechanism utilizes the magnet sheet to rotate and be clamped at the top end of the magnetic materials, the magnetizing head is prevented from being clamped when being separated from the magnetic materials, poor magnetizing is avoided, automatic magnetizing efficiency is influenced, the magnetizing head utilizes the magnetic field to control the armature rod to conduct positioning magnetizing on the magnetic materials, poor magnetizing of the magnetic materials is avoided, and magnetizing stability is improved.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
fig. 1 is a schematic structural diagram of an automatic magnetizing apparatus for magnetic materials according to the present invention.
Fig. 2 is a schematic diagram showing a front sectional rest state structure of an automatic magnetizing apparatus for magnetic material according to the present invention.
Fig. 3 is a schematic diagram showing the structure of the automatic magnetizing apparatus for magnetic material in the front section.
Fig. 4 is a schematic structural view of the limiting mechanism of the present invention.
Fig. 5 is an enlarged view of a of fig. 3 according to the present invention.
Fig. 6 is a schematic structural view of the adsorption magnet disc of the present invention.
In the figure: the magnetizing device comprises a magnetizing apparatus-1, an emergency stop switch-2, an electric controller-3, a striker plate-4, a light sensation monitor-5, a machine body-1 a, a driving device-1 b, a conveying belt-1 c, a magnetizing cover-1 d, a magnetizing mechanism-1 e, a limiting mechanism-1 f, a positioning mechanism-1 g, a circular hole-1 c1, a hydraulic cylinder-1 e1, a telescopic rod-1 e2, a magnetizing apparatus-1 e3, a magnetizing head-1 e4, a cylinder body-1 e41, a first spring-1 e42, a gas guide ring-1 e43, a top strip-1 e44, a magnetism isolating plate-1 f1, a magnet piece-1 f2, a torsion spring-1 f3, a rotating shaft-1 f4, a groove frame-1 g1, an adsorption magnet disc-1 g2, a second spring-1 g3, an iron lug-1 g21 and a limiting disc-1 g22.
Detailed Description
In order that the manner in which the invention is accomplished, as well as the manner in which it is characterized and attained and the effects thereof, a more particular description of the invention will be rendered by reference to the appended drawings.
Example 1
Referring to fig. 1-5, the invention provides an automatic magnetic material magnetizing machine, which structurally comprises a magnetizing device 1, an emergency stop switch 2, an electric controller 3, a baffle 4 and a light sensation monitor 5, wherein the emergency stop switch 2 is arranged on the surface of the magnetizing device 1, the baffle 4 is arranged at the top end of the magnetizing device 1, the magnetizing device 1 is movably connected with the baffle 4, the electric controller 3 is arranged at the front end of the magnetizing device 1, the magnetizing device 1 is connected with the electric controller 3, the light sensation monitor 5 is arranged at the top end of the magnetizing device 1, the magnetizing device 1 consists of a machine body 1a, a driving device 1b, a conveying belt 1c, a magnetizing cover 1d, a limiting mechanism 1f and a positioning mechanism 1g, the driving device 1b is arranged at the top end inside the machine body 1a, the conveying belt 1c is arranged on the driving device 1b, the driving device 1b is connected with the conveying belt 1c, the magnetizing cover 1d is arranged at the top end of the machine body 1a, the limiting mechanism 1e is arranged on the conveying belt 1c and is connected with the positioning mechanism 1c, and the positioning mechanism 1f is arranged on the machine body 1c and is connected with the positioning mechanism 1c, and the positioning mechanism 1c is arranged on the machine body 1 c.
The surface of the conveying belt 1c is provided with a circular hole 1c1.
The magnetizing mechanism 1e consists of a hydraulic cylinder 1e1, a telescopic rod 1e2, a magnetizing device 1e3 and a magnetizing head 1e4, the telescopic rod 1e2 is arranged below the bottom end of the hydraulic cylinder 1e1, one end of the hydraulic cylinder 1e1 is mechanically connected with one end of the telescopic rod 1e2, the magnetizing head 1e4 is arranged on the other end of the telescopic rod 1e2, the telescopic rod 1e2 is connected with the magnetizing head 1e4, and the magnetizing device 1e3 is arranged on the surface of the telescopic rod 1e 2.
The air charging head 1e4 consists of a cylinder body 1e41, a first spring 1e42, an air guide ring 1e43 and a top strip 1e44, the air guide ring 1e43 is arranged at the bottom end inside the cylinder body 1e41, the cylinder body 1e41 and the air guide ring 1e43 are connected through the first spring 1e42, the top strip 1e44 is arranged on the left side and the right side on the surface of the cylinder body 1e41, and the top strip 1e44 and the air guide ring 1e43 are of an integrated structure.
The limiting mechanism 1f consists of a magnetism isolating plate 1f1, magnet pieces 1f2, torsion springs 1f3 and rotating shafts 1f4, wherein the left side and the right side of the top end of the magnetism isolating plate 1f1 are respectively provided with the magnet pieces 1f2, the magnetism isolating plate 1f1 is connected with the magnet pieces 1f2 through the rotating shafts 1f4, and the torsion springs 1f3 are arranged on the surfaces of the rotating shafts 1f 4.
The principle of the invention is as follows: when the magnetic material is stopped under the magnetizing head 1e4, the magnetizing head 1e4 moves downwards and is inserted into the magnetic material, the magnetic material pushes the top strip 1e44 to the cylinder 1e41, the top strip 1e44 drives the air guide ring 1e43 to push air in the cylinder 1e41 outwards, the air extruded from the air guide ring 1e43 blows away dust in the magnetic material, poor magnetizing is avoided, the magnetizing head 1e4 inserts into the magnetic material to conduct positioning magnetizing on the magnetic material, when the magnetic material is stopped under the magnetizing head 1e4, the magnetic material can push the top strip 1e44 to the cylinder 1e41, the air guide ring 1e43 pushes away the air in the cylinder 1e41, and the air extruded from the air guide ring 1e43 is positioned and magnetized in the magnetic material, so that the magnetic material is prevented from being blocked by the top strip 1e4 when the magnetic material is close to the magnetic material and is sucked to the magnetic material 1g2 and clamped on the magnetic material 1e 4.
The method for solving the problems is as follows: the magnetizing device 1 controls the magnetizing mechanism 1e to work through the light sensation monitor 5, the conveyor belt 1c utilizes the limit mechanism 1f to prevent the non-magnetized magnetic materials and the magnetized magnetic materials from attracting or repelling each other, so that a lot of magnetic materials are not magnetized sufficiently and are affected by magnetism to slide and strike, the rejection rate is prevented from being increased, the magnetizing mechanism 1e utilizes the magnet sheet 1f2 to rotate and be clamped on the top end of the magnetic materials, the magnetizing head 1e4 is prevented from being clamped when being separated from the magnetic materials, the poor magnetizing is avoided, and the automatic magnetizing efficiency is prevented from being affected.
Example 2
Referring to fig. 1-6, the invention provides an automatic magnetic material magnetizing apparatus, wherein the positioning mechanism 1g comprises a groove frame 1g1, an adsorption magnet disc 1g2 and a second spring 1g3, the adsorption magnet disc 1g2 is arranged on the inner side of the groove frame 1g1, and the groove frame 1g1 and the adsorption magnet disc 1g2 are in sliding fit through the second spring 1g 3.
The adsorption magnet disc 1g2 comprises an armature rod 1g21 and a limiting disc 1g22, more than two armature rods 1g21 are distributed on the surface of the adsorption magnet disc 1g2 at equal intervals, the adsorption magnet disc 1g2 and the armature rod 1g21 are in sliding fit, the upper end and the lower end of the armature rod 1g21 are respectively provided with the limiting disc 1g22, and the armature rod 1g21 and the limiting disc 1g22 are fixedly connected.
The magnetic isolation plate 1f1 and the groove frame 1g1 are made of plastic materials, and are not affected by magnetic fields, and the adsorption magnet disc 1g2 and the magnetizing head 1e4 are parallel to each other.
The principle of the invention is as follows: when the magnetic material is close to the adsorption magnet disc 1g2, the adsorption magnet disc 1g2 attracts the magnetic material through self magnetism, so that the adsorption magnet disc cannot slide at will, when the magnetizing head 1e4 is inserted into the magnetic material to magnetize, the armature pin 1g21 on the adsorption magnet disc 1g2 moves upwards under the influence of a magnetic field, the armature pin 1g21 passes through the circular hole 1c1 on the conveying belt 1c to enter the magnetic material, the magnetic material is positioned and magnetized, poor magnetizing of the magnetic material is avoided, and the magnetizing stability is improved.
The method for solving the problems is as follows: the magnetic head 1e4 utilizes the magnetic field to control the armature rod 1g21 to carry out positioning magnetization on the magnetic material, thereby avoiding poor magnetization of the magnetic material and improving the magnetization stability.
While there have been shown and described what are at present considered to be fundamental principles of the invention, the main features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description only illustrate the principles of the invention, but are capable of other embodiments and modifications without departing from the spirit or essential features thereof, and therefore the scope of the invention is defined by the appended claims and their equivalents, rather than by the foregoing description.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (2)
1. The utility model provides an automatic machine that magnetizes of magnetic material, its structure includes equipment (1) that magnetizes, scram switch (2), automatically controlled ware (3), striker plate (4), light sense monitor (5), equipment (1) that magnetize on install scram switch (2), equipment (1) that magnetize on be equipped with striker plate (4) on the top, equipment (1) and striker plate (4) swing joint magnetize, equipment (1) front end that magnetize on be equipped with automatically controlled ware (3), equipment (1) and automatically controlled ware (3) that magnetize be connected, equipment (1) top that magnetize on install light sense monitor (5), its characterized in that:
the magnetizing equipment (1) consists of a machine body (1 a), a driving device (1 b), a conveying belt (1 c), a magnetizing cover (1 d), a magnetizing mechanism (1 e), a limiting mechanism (1 f) and a positioning mechanism (1 g), wherein the driving device (1 b) is arranged at the top end inside the machine body (1 a), the conveying belt (1 c) is arranged on the driving device (1 b), the driving device (1 b) is connected with the conveying belt (1 c), the magnetizing cover (1 d) is arranged at the top end of the machine body (1 a), the magnetizing cover (1 a) and the magnetizing cover (1 d) are welded through electric welding, the magnetizing mechanism (1 e) is arranged inside the magnetizing cover (1 d), the limiting mechanism (1 f) is arranged on the surface of the conveying belt (1 c), the conveying belt (1 c) is fixedly connected with the limiting mechanism (1 f), and the positioning mechanism (1 g) is arranged on the inner side of the conveying belt (1 c);
the surface of the conveying belt (1 c) is provided with a circular hole (1 c 1);
the magnetizing mechanism (1 e) is composed of a hydraulic cylinder (1 e 1), a telescopic rod (1 e 2), a magnetizing device (1 e 3) and a magnetizing head (1 e 4), the telescopic rod (1 e 2) is arranged below the bottom end of the hydraulic cylinder (1 e 1), one end of the hydraulic cylinder (1 e 1) is mechanically connected with one end of the telescopic rod (1 e 2), the other end of the telescopic rod (1 e 2) is provided with the magnetizing head (1 e 4), the telescopic rod (1 e 2) is connected with the magnetizing head (1 e 4), and the magnetizing device (1 e 3) is arranged on the surface of the telescopic rod (1 e 2);
the magnetizing head (1 e 4) consists of a cylinder body (1 e 41), a first spring (1 e 42), an air guide ring (1 e 43) and a top strip (1 e 44), the air guide ring (1 e 43) is arranged at the bottom end inside the cylinder body (1 e 41), the cylinder body (1 e 41) is connected with the air guide ring (1 e 43) through the first spring (1 e 42), the top strip (1 e 44) is arranged on the left side and the right side of the surface of the cylinder body (1 e 41), and the top strip (1 e 44) and the air guide ring (1 e 43) are of an integrated structure;
the limiting mechanism (1 f) consists of a magnetism isolating plate (1 f 1), magnet pieces (1 f 2), torsion springs (1 f 3) and a rotating shaft (1 f 4), wherein the left side and the right side of the top end of the magnetism isolating plate (1 f 1) are respectively provided with the magnet pieces (1 f 2), the magnetism isolating plate (1 f 1) is connected with the magnet pieces (1 f 2) through the rotating shaft (1 f 4), and the torsion springs (1 f 3) are arranged on the surface of the rotating shaft (1 f 4);
the positioning mechanism (1 g) comprises a groove frame (1 g 1), an adsorption magnet disc (1 g 2) and a second spring (1 g 3), wherein the adsorption magnet disc (1 g 2) is arranged on the inner side of the groove frame (1 g 1), and the groove frame (1 g 1) and the adsorption magnet disc (1 g 2) are in sliding fit through the second spring (1 g 3).
2. An automatic magnetizing apparatus of claim 1, wherein: the adsorption magnet disc (1 g 2) include armature rod (1 g 21), spacing dish (1 g 22), adsorption magnet disc (1 g 2) on the equidistance on the surface distribute be equipped with armature rod (1 g 21), adsorption magnet disc (1 g 2) and armature rod (1 g 21) sliding fit, armature rod (1 g 21) upper and lower both ends all be equipped with spacing dish (1 g 22), armature rod (1 g 21) and spacing dish (1 g 22) fixed connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911308461.4A CN111048280B (en) | 2019-12-18 | 2019-12-18 | Automatic magnetizing machine for magnetic material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911308461.4A CN111048280B (en) | 2019-12-18 | 2019-12-18 | Automatic magnetizing machine for magnetic material |
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| CN111048280A CN111048280A (en) | 2020-04-21 |
| CN111048280B true CN111048280B (en) | 2023-05-09 |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115662729A (en) * | 2022-10-31 | 2023-01-31 | 领胜城科技（江苏）有限公司 | Automatic magnetizing equipment for magnetic components |
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| JP2010147214A (en) * | 2008-12-18 | 2010-07-01 | Alps Electric Co Ltd | Method of magnetizing permanent magnet |
| CN205542248U (en) * | 2016-03-28 | 2016-08-31 | 浙江融创磁业有限公司 | Automatic equipment of magnetizing of magnetic material |
| CN206619459U (en) * | 2017-03-29 | 2017-11-07 | 惠州市正高自动化设备有限公司 | A kind of automatic magnetizing apparatus |
| CN207282246U (en) * | 2017-10-18 | 2018-04-27 | 三环永磁（北京）科技有限公司 | A kind of automatic magnetism-charging equipment |
| CN107863220B (en) * | 2017-10-19 | 2019-07-23 | 横店集团东磁股份有限公司 | A kind of adjustable bearing platform of magnetic attraction |
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| EP1183683A1 (en) * | 1999-06-10 | 2002-03-06 | Eidgenössische Technische Hochschule (ETH) Zürich | Ultrafast magnetization reversal |
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Effective date of registration: 20230418 Address after: No. 36 Gaotou Road, Xincheng District, Pan'an County, Jinhua City, Zhejiang Province, 321000 Applicant after: JINHUA XINLI MAGNETIC INDUSTRY AND TRADE Co.,Ltd. Address before: 362801 Room 204, building B, Longqing commercial and residential building, No.17, Liuzhong street, shanyaogang, Quangang District, Quanzhou City, Fujian Province Applicant before: Quanzhou Muse commerce Co.,Ltd. |
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