CN111037439B - Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof - Google Patents
Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof Download PDFInfo
- Publication number
- CN111037439B CN111037439B CN201911339730.3A CN201911339730A CN111037439B CN 111037439 B CN111037439 B CN 111037439B CN 201911339730 A CN201911339730 A CN 201911339730A CN 111037439 B CN111037439 B CN 111037439B
- Authority
- CN
- China
- Prior art keywords
- wheel
- plate
- wire
- grinding
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a device for removing oxidation and cleaning the surface of a prestressed steel strand, which comprises a wire guide mechanism, a wire grinding mechanism, a moving mechanism and a wire rewinding mechanism, wherein the wire guide mechanism is arranged on the wire guide mechanism; the wire guiding mechanism comprises a rack, a vertical fixing plate, a wire guiding wheel, a fixed pulley, a first polishing wheel, a first sliding rail, a sliding block and a heavy-load foot margin; the grinding mechanism comprises a first motor, a connecting plate, a main driving wheel, a secondary driving wheel, a first driving belt, a guide wheel, a fixed block, a fixed frame, a first grinding wheel and a second grinding wheel, and the moving mechanism comprises a supporting plate, a second motor, a supporting block, a limiting plate, a sliding plate, a base plate, a lug, a circular support, a grinding plate, an L-shaped fixed plate and a threaded rod; the invention also discloses a working method of the device for removing the oxidation and cleaning the surface of the prestressed steel strand; the device solves the technical problems that the surface damage or microcrack generation of the wire rod is easily caused by the deoxidation treatment through the device in the prior art, the wire rod is easily broken in the drawing process, and the oxide layer on the surface of the steel strand is incompletely removed.
Description
Technical Field
The invention belongs to the technical field of steel strand surface treatment, and particularly relates to a device for removing oxidation and cleaning the surface of a prestressed steel strand and a working method thereof.
Background
The existing steel strand needs to remove oxide skin and rust on the surface of the wire before use, and the existing industry generally adopts a method of shelling and pickling. The shelling is to repeatedly bend the wire by using the straightening roller and to strip the scale on the surface of the wire through proper wiping treatment, but the method is easy to cause surface damage or microcrack of the wire and fracture of the wire in the drawing process; the pickling consumes a large amount of pickling solution, brings about a large amount of industrial wastewater, causes resource waste and environmental pollution, and the pickling process often has over-pickling, under-pickling and other conditions, so that the wire rod becomes yellow, fluffy, speckled and not smooth, the wire rod has quality defects, and the quality of the wire rod in the subsequent drawing process can be seriously affected by the defects.
The invention Chinese patent CN107377669A discloses a wire surface cleaning device and a process thereof, which sequentially comprises a rolling peeling group, a cleaning box, a phosphating box, a water washing box, a saponification water tank and a drying box, wherein a friction peeling box is arranged between the rolling peeling group and the cleaning box, the rolling peeling group sequentially comprises a rotary adjustable peeling mechanism, a vertical peeling mechanism, a first inclined peeling mechanism, a horizontal peeling mechanism, a second inclined peeling mechanism and a vertical peeling mechanism, guide wheels are respectively arranged at two ends of the horizontal peeling mechanism, a rotating disc is arranged in the phosphating box, and a plurality of steel wire balls are arranged in the friction peeling box along the moving direction of a wire.
Disclosure of Invention
In order to overcome the technical problems, the invention provides a device for removing oxidation and cleaning the surface of a prestressed steel strand and a working method thereof.
The technical problems to be solved by the invention are as follows:
(1) the existing pickling method for removing the oxide layer on the surface of the steel strand consumes a large amount of pickling solution, brings about a large amount of industrial wastewater, causes resource waste and environmental pollution, and the pickling process often has the conditions of over-pickling, under-pickling and the like, so that the wire becomes yellow, fluffy, speckled and has no smooth finish;
(2) the existing device for removing oxidation easily causes surface damage or microcrack of the wire rod, easily causes breakage of the wire rod in the drawing process, and incompletely removes the oxide layer on the surface of the steel strand.
The purpose of the invention can be realized by the following technical scheme:
a device for removing oxidation and cleaning the surface of a prestressed steel strand comprises a wire guide mechanism, a wire grinding mechanism, a moving mechanism and a wire rewinding mechanism;
the wire guiding mechanism comprises a rack, a vertical fixing plate, a wire guiding wheel, fixed pulleys, a first polishing wheel, a first slide rail, a slide block and heavy-load feet, wherein the vertical fixing plate is vertically and fixedly installed on one side surface of the top end of the rack, the vertical fixing plate is flush with the side surface of the rack, the wire guiding wheel, the fixed pulleys, the first polishing wheel, the first slide rail and the slide block are all installed on the vertical fixing plate, the wire guiding wheel is installed at one corner of the top end of the vertical fixing plate, the wire guiding wheel penetrates through the vertical fixing plate through a bearing and a connecting rod, a plurality of fixed pulleys are fixed on the vertical fixing plate, the first polishing wheel is installed at the bottom end of the vertical fixing plate, two fixed pulleys are installed on two sides of the top end of the first polishing wheel, the first;
the wire grinding mechanism comprises a first motor, a connecting plate, a main driving wheel, a secondary driving wheel, a first driving belt, a guide wheel, a fixing block, fixing frames, a first wire grinding wheel and a second wire grinding wheel, wherein the first motor is fixed on the surface of the vertical fixing plate through the connecting plate, the main driving wheel is arranged below the first motor, the secondary driving wheel and the main driving wheel are flush in height, the first motor and the main driving wheel as well as the main driving wheel and the secondary driving wheel are connected through the first driving belt, the guide wheel is arranged above the middle position of the main driving wheel and the secondary driving wheel, the lower surface of the guide wheel is in contact with the first driving belt, the guide wheel is fixed on the surface of the vertical fixing plate through the fixing block, the two fixing frames, the first wire grinding wheel and the second wire grinding wheel are arranged on the other side surface of the vertical fixing plate, the fixing frames, the first wire grinding wheel and the second wire grinding wheel, a first grinding wheel is arranged at the bottom end of the fixing frame, and a gap is reserved between the first grinding wheel and the second grinding wheel;
the moving mechanism comprises a supporting plate, a second motor, supporting blocks, limiting plates, a sliding plate, backing plates, convex blocks, a circular strut, a polishing plate, an L-shaped fixed plate and a threaded rod, the supporting plate is fixed inside the frame, the second motor, the supporting blocks and the limiting plates are all arranged on the upper surface of the supporting plate, the second motor is arranged at one end of the upper surface of the supporting plate, one side of the second motor is connected with the threaded rod, the threaded rod penetrates through the two limiting plates, the two limiting plates are respectively positioned at two ends of the threaded rod, the threaded rod is arranged at the middle position of the two supporting blocks, the upper surfaces of the two supporting blocks are provided with slide rails, the sliding plate and the two limiting plates are arranged at 90 degrees, the threaded rod penetrates through the bottom end of the sliding plate, the bottom end of the sliding plate is, the circular pillar is fixed on the top end of the bump, the polishing plate is installed on the top end of the circular pillar, the bottom end of the circular pillar is fixed to the top end of the bump, the top end of the circular pillar is fixed to the lower surface of the polishing plate, and the upper surface of the polishing plate is provided with a rectangular groove.
Furthermore, the wire grinding mechanism, the moving mechanism and the wire collecting mechanism are all installed on the wire guiding mechanism, the wire collecting mechanism, the wire grinding mechanism and the moving mechanism are sequentially installed from top to bottom, and the wire collecting mechanism, the wire grinding mechanism and the moving mechanism are not in contact with each other.
Further, the wire guide wheel, the fixed pulley, the first polishing wheel, the first sliding rail and the sliding block are all arranged on the same side surface of the vertical fixing plate.
Furthermore, the first motor, the connecting plate, the main driving wheel, the auxiliary driving wheel, the first driving belt, the guide wheel and the fixing block are all arranged on the surface of the other side of the vertical fixing plate.
Furthermore, the sliding plate, the backing plate, the L-shaped fixing plate, the lug, the circular pillar and the polishing plate are sequentially arranged above the supporting block from bottom to top.
Further, the take-up mechanism comprises a take-up pulley, a driving wheel, a second driving belt and a third motor, wherein the driving wheel, the second driving belt and the third motor are all installed on one side surface of the vertical fixing plate, the main driving wheel and the driving wheel are located on the same side surface, the third motor is fixed on the vertical fixing plate, the third motor and the driving wheel are connected through the second driving belt, the take-up pulley is installed on the other side surface of the vertical fixing plate, and the take-up pulley is connected with the driving wheel through a connecting rod.
A working method of a device for removing oxidation and cleaning the surface of a prestressed steel strand comprises the following steps:
the method comprises the following steps that firstly, a wire guide wheel is arranged at one corner of the top end of a vertical fixing plate, the wire guide wheel penetrates through the vertical fixing plate through a bearing and a connecting rod, a plurality of fixed pulleys are fixed on the vertical fixing plate, a first sliding rail is vertically fixed on the surface of the vertical fixing plate, a sliding block is arranged on the surface of the first sliding rail through a sliding chute, and the sliding block is connected with one fixed pulley;
secondly, the first motor is connected with the main driving wheel and the main driving wheel is connected with the auxiliary driving wheel through a first driving belt, the guide wheel is arranged above the middle position of the main driving wheel and the auxiliary driving wheel, and the lower surface of the guide wheel is in contact with the first driving belt;
thirdly, a second motor is arranged at one end of the upper surface of the supporting plate, one side of the second motor is connected with a threaded rod, the threaded rod penetrates through the two limiting plates, the two limiting plates are respectively positioned at two ends of the threaded rod, the threaded rod is arranged between the two supporting blocks, a sliding rail sliding plate is arranged on the upper surfaces of the two supporting blocks and is arranged at an angle of 90 degrees with the two limiting plates, the threaded rod penetrates through the bottom end of the sliding plate, the bottom end of the sliding plate is of a threaded structure;
fourthly, winding the steel strand to be deoxidized and cleaned on the surface of a wire wheel, guiding one end of the steel strand to the lower surface of a first grinding wheel through a fixed pulley and a gap between the first grinding wheel and a second grinding wheel so as to complete the guiding, wherein the upper surface of the steel strand is contacted with the lower surface of the first grinding wheel, the lower surface and the side surface of the steel strand are arranged in a rectangular groove arranged on the upper surface of a grinding plate, grinding the steel strand for 360 degrees, further removing an oxide layer, then guiding the steel strand to the lower surface of the fixed pulley on a sliding block through a gap between the other first grinding wheel and the second grinding wheel, then guiding the steel strand to the surface of a wire collecting wheel, opening a third motor, driving a driving wheel to rotate through a second driving belt so as to collect the steel strand, opening a second motor in the process of deoxidizing and cleaning the steel strand, and driving a second threaded rod to rotate through the, and then drive the sliding plate through helicitic texture and remove, the fixed pulley on the slider moreover, this fixed pulley carries out vertical direction through the spout and removes on first slide rail surface, and then adjusts the elasticity that the steel strand wires were received the line.
The invention has the beneficial effects that:
(1) the invention relates to a device for removing oxidation and cleaning the surface of a prestressed steel strand, which comprises a wire guide mechanism, a wire grinding mechanism, a moving mechanism and a wire rewinding mechanism, wherein a wire guide wheel in the wire guide mechanism can freely rotate on the surface of a vertical fixed plate, a plurality of fixed pulleys are fixed on the vertical fixed plate, the fixed pulleys can freely rotate on the surface of the vertical fixed plate, a first grinding wheel can freely rotate on the surface of the vertical fixed plate, a first slide rail is vertically fixed on the surface of the vertical fixed plate, a slide block is arranged on the surface of the first slide rail through a slide groove, the slide block is connected with one fixed pulley, the fixed pulley can vertically move on the surface of the first slide rail through the slide groove, the moving mechanism is arranged, the surface of the steel strand can be cleaned through moving grinding, the surface of the wire is prevented from being damaged or generating micro cracks, the invention solves the technical problems that the existing pickling method for removing the oxide layer on the surface of the steel strand consumes a large amount of pickling solution, brings a large amount of industrial wastewater, causes resource waste and environmental pollution, and the pickling process often causes over-pickling, under-pickling and the like, so that the wire becomes yellow, fluffy, speckled and has no finish.
(2) In the working process of the deoxidation cleaning device, a steel strand to be subjected to deoxidation cleaning is wound on the surface of a wire guide wheel, one end of the steel strand is guided to the lower surface of a first polishing wheel through a fixed pulley, a gap between the first polishing wheel and a second polishing wheel, a main driving wheel and a secondary driving wheel can respectively drive the two second polishing wheels to rotate in the same direction so as to complete the guidance, the upper surface of the steel strand is contacted with the lower surface of the first polishing wheel, the lower surface and the side surface of the steel strand are arranged in a rectangular groove arranged on the upper surface of a polishing plate, the steel strand is polished for 360 degrees so as to remove an oxide layer, the steel strand is guided to the lower surface of the fixed pulley on a sliding block through the gap between the other first polishing wheel and the second polishing wheel and then guided to the surface of a take-up wheel, a third motor is started, and drives a driving wheel to, and then drive the take-up pulley and rotate and receive the line, open the second motor at the clean in-process of steel strand wires deoxidation, the second motor can drive the threaded rod and rotate, and then drive the sliding plate through helicitic texture and remove, two limiting plates can prevent that the sliding plate off tracking from leaving the threaded rod, and the fixed pulley on the slider, this fixed pulley passes through the spout can carry out vertical direction removal on first slide rail surface, and then adjust the elasticity that the steel strand wires were received the line, the surface damage or the microcrack that the current device that passes through that carries out deoxidation treatment easily causes the wire rod has been solved, easily cause the fracture of drawing in-process wire rod, and incomplete technical problem is got rid of to steel strand wires surface oxide layer.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of a device for removing oxidation and cleaning the surface of a prestressed steel strand according to the present invention;
FIG. 2 is a schematic view of the wire guiding mechanism of FIG. 1;
FIG. 3 is a rear view of FIG. 2;
FIG. 4 is a schematic structural view of the wire grinding mechanism in FIG. 1;
FIG. 5 is a partial schematic view of FIG. 4;
FIG. 6 is a schematic structural diagram of the moving mechanism in FIG. 1;
FIG. 7 is a side view of FIG. 6;
fig. 8 is a schematic structural view of the take-up mechanism in fig. 1.
In the figure: 1. a wire guide mechanism; 11. a frame; 12. a vertical fixing plate; 13. a wire guide wheel; 14. a fixed pulley; 15. a first grinding wheel; 16. a first slide rail; 17. a slider; 18. heavy load anchor; 2. a wire grinding mechanism; 21. a first motor; 22. a connecting plate; 23. a main transmission wheel; 24. a driven wheel; 25. a first drive belt; 26. a guide wheel; 27. a fixed block; 28. a fixed mount; 29. a first grinding wheel; 210. a second grinding wheel; 3. a moving mechanism; 31. a support plate; 32. a second motor; 33. a support block; 34. a limiting plate; 35. a sliding plate; 36. a base plate; 37. a bump; 38. a circular pillar; 39. grinding the plate; 310. an L-shaped fixing plate; 311. a threaded rod; 4. a take-up mechanism; 41. a take-up pulley; 42. a drive wheel; 43. a second belt; 44. a third motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the device for removing oxidation and cleaning the surface of a prestressed steel strand comprises a wire mechanism 1, a wire grinding mechanism 2, a moving mechanism 3 and a wire rewinding mechanism 4, wherein the wire grinding mechanism 2, the moving mechanism 3 and the wire rewinding mechanism 4 are all installed on the wire mechanism 1, the wire rewinding mechanism 4, the wire grinding mechanism 2 and the moving mechanism 3 are sequentially installed from top to bottom, and the wire rewinding mechanism 4, the wire grinding mechanism 2 and the moving mechanism 3 are not in contact with each other;
as shown in fig. 1-2, the wire guiding mechanism 1 includes a frame 11, a vertical fixing plate 12, a wire guiding wheel 13, a fixed pulley 14, a first polishing wheel 15, a first slide rail 16, a slide block 17 and a heavy-duty anchor 18, wherein the vertical fixing plate 12 is vertically and fixedly installed on one side surface of the top end of the frame 11, the vertical fixing plate 12 is flush with the side surface of the frame 11, the wire guiding wheel 13, the fixed pulley 14, the first polishing wheel 15, the first slide rail 16 and the slide block 17 are all installed on the vertical fixing plate 12, the wire guiding wheel 13, the fixed pulley 14, the first polishing wheel 15, the first slide rail 16 and the slide block 17 are all installed on the same side surface of the vertical fixing plate 12, the wire guiding wheel 13 is installed at one corner of the top end of the vertical fixing plate 12, the wire guiding wheel 13 penetrates through the vertical fixing plate 12 through a bearing and a connecting rod, the wire guiding wheel 13 can freely rotate, a first polishing wheel 15 is mounted at the bottom end of a vertical fixing plate 12, two fixed pulleys 14 are mounted on two sides of the top end of the first polishing wheel 15, the first polishing wheel 15 can freely rotate on the surface of the vertical fixing plate 12, a first slide rail 16 is vertically fixed on the surface of the vertical fixing plate 12, a slide block 17 is mounted on the surface of the first slide rail 16 through a slide groove, the slide block 17 is connected with one fixed pulley 14, the fixed pulley 14 can vertically move on the surface of the first slide rail 16 through the slide groove, and four heavy-load feet 18 are mounted at four corners of the bottom end of a;
as shown in fig. 1 and 3-5, the wire grinding mechanism 2 includes a first motor 21, a connecting plate 22, a main driving wheel 23, a secondary driving wheel 24, a first driving belt 25, a guide wheel 26, a fixing block 27, a fixing frame 28, a first wire grinding wheel 29 and a second wire grinding wheel 210, wherein the first motor 21, the connecting plate 22, the main driving wheel 23, the secondary driving wheel 24, the first driving belt 25, the guide wheel 26 and the fixing block 27 are all installed on the other side surface of the vertical fixing plate 12, the first motor 21 is fixed on the surface of the vertical fixing plate 12 through the connecting plate 22, the main driving wheel 23 is installed below the first motor 21, the secondary driving wheel 24 and the main driving wheel 23 are flush in height, the first motor 21 and the main driving wheel 23 are connected through the first driving belt 25, the first motor 21 drives the main driving wheel 23 to rotate through the first driving belt 25, the main driving wheel 23 further drives the secondary driving wheel 24 to rotate through the first driving belt 25, the guide wheel 26 is arranged above the middle position of the main driving wheel 23 and the auxiliary driving wheel 24, the lower surface of the guide wheel 26 is in contact with the first driving belt 25, the guide wheel 26 can prevent the first driving belt 25 from deviating in the rotating process, the guide wheel 26 is fixed on the surface of the vertical fixing plate 12 through the fixing block 27, the two fixing frames 28, the first grinding wheel 29 and the second grinding wheel 210 are arranged on the other side surface of the vertical fixing plate 12, the fixing frame 28, the first grinding wheel 29 and the second grinding wheel 210 are arranged in the middle position of the wire guide wheel 13 and the first grinding wheel 15, the two second grinding wheels 210 respectively penetrate through the vertical fixing plate 12 and are connected with the main driving wheel 23 and the auxiliary driving wheel 24, the main driving wheel 23 and the auxiliary driving wheel 24 can respectively drive the two second grinding wheels 210 to rotate in the same direction, the first grinding wheel 29 is arranged at the bottom end of the fixing frame 28, a gap is left between the first grinding wheel 29 and the second grinding wheel 210;
as shown in fig. 1 and 6-7, the moving mechanism 3 includes a supporting plate 31, a second motor 32, a supporting block 33, a limiting plate 34, a sliding plate 35, a backing plate 36, a protrusion 37, a circular pillar 38, a polishing plate 39, an L-shaped fixing plate 310 and a threaded rod 311, the supporting plate 31 is fixed inside the frame 11, the second motor 32, the supporting block 33 and the limiting plate 34 are all installed on the upper surface of the supporting plate 31, the second motor 32 is installed on one end of the upper surface of the supporting plate 31, the threaded rod 311 is connected to one side of the second motor 32, the threaded rod 311 penetrates through the two limiting plates 34, the two limiting plates 34 are respectively located at two ends of the threaded rod 311, the threaded rod 311 is installed in the middle of the two supporting blocks 33, the upper surfaces of the two supporting blocks 33 are provided with sliding rails, the sliding plate 35, the backing plate 36, the L-shaped fixing plate, the threaded rod 311 penetrates through the bottom end of the sliding plate 35, the bottom end of the sliding plate 35 is of a threaded structure, the threaded structure at the bottom end of the sliding plate 35 is matched with the threaded rod 311, the second motor 32 can drive the threaded rod 311 to rotate, the sliding plate 35 is driven to move through the threaded structure, the two limiting plates 34 can prevent the sliding plate 35 from deviating and leaving the threaded rod 311, two backing plates 36 are arranged at two ends of the upper surface of the sliding plate 35, the upper surfaces of the backing plates 36 are mounted on an L-shaped fixing plate 310, a convex block 37 is fixedly mounted on the upper surface of the L-shaped fixing plate 310, a circular strut 38 is fixedly arranged at the top end of the convex block 37, a polishing plate 39 is mounted at the top end of the circular strut 38, the;
as shown in fig. 1 and 8, the take-up mechanism 4 includes a take-up pulley 41, a driving wheel 42, a second transmission belt 43 and a third motor 44, the driving wheel 42, the second transmission belt 43 and the third motor 44 are both installed on a side surface of the vertical fixing plate 12, the main transmission wheel 23 and the driving wheel 42 are located on the same side surface, the third motor 44 is fixed on the vertical fixing plate 12, the third motor 44 and the driving wheel 42 are connected through the second transmission belt 43, the take-up pulley 41 is installed on the other side surface of the vertical fixing plate 12, the take-up pulley 41 is connected with the driving wheel 42 through a connecting rod, the third motor 44 drives the driving wheel 42 to rotate through the second transmission belt 43, and then.
The working process of the deoxidation cleaning device is as follows:
firstly, a wire guide wheel 13 is installed at one corner of the top end of a vertical fixing plate 12, the wire guide wheel 13 penetrates through the vertical fixing plate 12 through a bearing and a connecting rod, the wire guide wheel 13 can freely rotate on the surface of the vertical fixing plate 12, a plurality of fixed pulleys 14 are fixed on the vertical fixing plate 12, the fixed pulleys 14 can freely rotate on the surface of the vertical fixing plate 12, a first polishing wheel 15 can freely rotate on the surface of the vertical fixing plate 12, a first slide rail 16 is vertically fixed on the surface of the vertical fixing plate 12, a slide block 17 is installed on the surface of the first slide rail 16 through a slide groove, the slide block 17 is connected with one fixed pulley 14, and the fixed pulley 14 can vertically move on the surface of the;
secondly, the first motor 21 is connected with the main driving wheel 23 and the main driving wheel 23 is connected with the auxiliary driving wheel 24 through a first driving belt 25, the first motor 21 drives the main driving wheel 23 to rotate through the first driving belt 25, the main driving wheel 23 further drives the auxiliary driving wheel 24 to rotate through the first driving belt 25, a guide wheel 26 is arranged above the middle position of the main driving wheel 23 and the auxiliary driving wheel 24, the lower surface of the guide wheel 26 is in contact with the first driving belt 25, and the guide wheel 26 can prevent the first driving belt 25 from deviating in the rotating process;
thirdly, a second motor 32 is arranged at one end of the upper surface of the supporting plate 31, one side of the second motor 32 is connected with a threaded rod 311, the threaded rod 311 penetrates through the two limiting plates 34, the two limiting plates 34 are respectively positioned at two ends of the threaded rod 311, the threaded rod 311 is arranged at the middle position of the two supporting blocks 33, a sliding rail sliding plate 35 is arranged on the upper surfaces of the two supporting blocks 33 and is arranged at an angle of 90 degrees with the two limiting plates 34, the threaded rod 311 penetrates through the bottom end of the sliding plate 35, the bottom end of the sliding plate 35 is of a threaded structure, the threaded structure at the bottom end of the sliding plate 35 is matched with the threaded rod 311, the second motor 32 can drive the threaded rod;
fourthly, winding the steel strand to be deoxidized and cleaned on the surface of the wire guide wheel 13, then guiding one end of the steel strand to the lower surface of the first grinding wheel 15 through the fixed pulley 14 and a gap between the first grinding wheel 29 and the second grinding wheel 210, respectively driving the two second grinding wheels 210 to rotate in the same direction through the main driving wheel 23 and the secondary driving wheel 24, and further completing the guiding, wherein the upper surface of the steel strand is contacted with the lower surface of the first grinding wheel 15, the lower surface and the side surface of the steel strand are arranged in a rectangular groove arranged on the upper surface of the grinding plate 39, grinding the steel strand for 360 degrees is carried out, further removing an oxide layer, then guiding the steel strand to the lower surface of the fixed pulley 14 on the sliding block 17 through the gap between the other first grinding wheel 29 and the second grinding wheel 210, then guiding the steel strand to the surface of the wire take-up wheel 41, opening the third motor 44, and driving the driving wheel 42 to, and then drive take-up pulley 41 and rotate and receive the line, open second motor 32 at the clean in-process of steel strand wires deoxidation, second motor 32 can drive threaded rod 311 and rotate, and then drive sliding plate 35 through the helicitic texture and remove, two limiting plates 34 can prevent that sliding plate 35 off tracking from leaving threaded rod 311, and fixed pulley 14 on the slider 17, this fixed pulley 14 can carry out vertical direction removal on first slide rail 16 surface through the spout, and then adjusts the elasticity that the steel strand wires were received the line.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is illustrative and explanatory only and is not intended to be exhaustive or to limit the invention to the precise embodiments described, and various modifications, additions, and substitutions may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims.
Claims (6)
1. The device for removing the oxidation and cleaning the surface of the prestressed steel strand is characterized by comprising a wire mechanism (1), a wire grinding mechanism (2), a moving mechanism (3) and a wire rewinding mechanism (4), wherein the wire grinding mechanism (2), the moving mechanism (3) and the wire rewinding mechanism (4) are all installed on the wire mechanism (1), the wire rewinding mechanism (4), the wire grinding mechanism (2) and the moving mechanism (3) are sequentially installed from top to bottom, and the wire rewinding mechanism (4), the wire grinding mechanism (2) and the moving mechanism (3) are not in contact with each other;
the wire guiding mechanism (1) comprises a rack (11), a vertical fixing plate (12), a wire guiding wheel (13), fixed pulleys (14), a first polishing wheel (15), a first sliding rail (16), a sliding block (17) and a heavy-load ground foot (18), wherein the vertical fixing plate (12) is vertically and fixedly installed on one side surface of the top end of the rack (11), the vertical fixing plate (12) is flush with the side surface of the rack (11), the wire guiding wheel (13), the fixed pulleys (14), the first polishing wheel (15), the first sliding rail (16) and the sliding block (17) are all installed on the vertical fixing plate (12), the wire guiding wheel (13) is installed at one corner of the top end of the vertical fixing plate (12), the wire guiding wheel (13) penetrates through the vertical fixing plate (12) through a bearing and a connecting rod, the fixed pulleys (14) are fixed on the vertical fixing plate (12), the first polishing wheel (15) is installed at the bottom end of the vertical, the first slide rail (16) is vertically fixed on the surface of the vertical fixing plate (12), a slide block (17) is installed on the surface of the first slide rail (16) through a sliding groove, the slide block (17) is connected with a fixed pulley (14), and four heavy-load ground feet (18) are installed at four corners of the bottom end of the rack (11);
the grinding mechanism (2) comprises a first motor (21), a connecting plate (22), a main driving wheel (23), a secondary driving wheel (24), a first driving belt (25), a guide wheel (26), a fixing block (27), a fixing frame (28), a first grinding wheel (29) and a second grinding wheel (210), wherein the first motor (21) is fixed on the surface of a vertical fixing plate (12) through the connecting plate (22), the main driving wheel (23) is arranged below the first motor (21), the secondary driving wheel (24) is flush with the main driving wheel (23) in height, the first motor (21) is connected with the main driving wheel (23) and the main driving wheel (23) is connected with the secondary driving wheel (24) through the first driving belt (25), the guide wheel (26) is arranged above the middle position of the main driving wheel (23) and the secondary driving wheel (24), the lower surface of the guide wheel (26) is contacted with the first driving belt (25), and the guide wheel (26) is fixed on the surface of the vertical fixing plate (12) through the, the two fixing frames (28), the first grinding wheel (29) and the second grinding wheel (210) are arranged on the other side surface of the vertical fixing plate (12), the fixing frames (28), the first grinding wheel (29) and the second grinding wheel (210) are arranged in the middle positions of the wire guide wheel (13) and the first grinding wheel (15), the two second grinding wheels (210) respectively penetrate through the vertical fixing plate (12) to be connected with the main driving wheel (23) and the driven wheel (24), the first grinding wheel (29) is arranged at the bottom end of the fixing frame (28), and a gap is reserved between the first grinding wheel (29) and the second grinding wheel (210);
the moving mechanism (3) comprises a supporting plate (31), a second motor (32), supporting blocks (33), limiting plates (34), a sliding plate (35), a backing plate (36), a convex block (37), a circular strut (38), a polishing plate (39), an L-shaped fixing plate (310) and a threaded rod (311), the supporting plate (31) is fixed inside the rack (11), the second motor (32), the supporting blocks (33) and the limiting plates (34) are all installed on the upper surface of the supporting plate (31), the second motor (32) is installed at one end of the upper surface of the supporting plate (31), one side of the second motor (32) is connected with the threaded rod (311), the threaded rod (311) penetrates through the two limiting plates (34), the two limiting plates (34) are respectively located at two ends of the threaded rod (311), the threaded rod (311) is installed at the middle position of the two supporting blocks (33), the upper surfaces of the two supporting blocks (33) are provided with, threaded rod (311) runs through sliding plate (35) bottom, sliding plate (35) bottom is the helicitic texture, sliding plate (35) bottom helicitic texture and threaded rod (311) cooperation, sliding plate (35) upper surface both ends set up two backing plates (36), backing plate (36) upper surface mounting is in L type fixed plate (310), fixed surface installs lug (37) on L type fixed plate (310), lug (37) top fixed circular pillar (38), circular pillar (38) top installation grinding plate (39), circular pillar (38) bottom is fixed with lug (37) top, circular pillar (38) top and grinding plate (39) lower fixed surface, grinding plate (39) upper surface is equipped with the rectangle recess.
2. The device for removing the oxidation on the surface of the prestressed steel strand as claimed in claim 1, wherein the wire guide wheel (13), the fixed pulley (14), the first sanding wheel (15), the first sliding rail (16) and the sliding block (17) are all mounted on the same side surface of the vertical fixing plate (12).
3. The surface deoxidation cleaning device for the prestressed steel strand as claimed in claim 1, wherein the first motor (21), the connecting plate (22), the main driving wheel (23), the auxiliary driving wheel (24), the first driving belt (25), the guide wheel (26) and the fixing block (27) are all mounted on the other side surface of the vertical fixing plate (12).
4. The device for removing oxidation on the surface of the prestressed steel strand as claimed in claim 1, wherein the sliding plate (35), the backing plate (36), the L-shaped fixing plate (310), the projection (37), the circular pillar (38) and the grinding plate (39) are sequentially mounted above the supporting block (33) from bottom to top.
5. The device for removing the oxidation on the surface of the prestressed steel strand as claimed in claim 1, wherein the take-up mechanism (4) comprises a take-up pulley (41), a driving wheel (42), a second driving belt (43) and a third motor (44), the driving wheel (42), the second driving belt (43) and the third motor (44) are all mounted on one side surface of the vertical fixing plate (12), the main driving wheel (23) and the driving wheel (42) are located on the same side surface, the third motor (44) is fixed on the vertical fixing plate (12), the third motor (44) and the driving wheel (42) are connected through the second driving belt (43), the take-up pulley (41) is mounted on the other side surface of the vertical fixing plate (12), and the take-up pulley (41) is connected with the driving wheel (42) through a connecting rod.
6. The working method of the device for removing the oxidation and cleaning the surface of the prestressed steel strand as claimed in claim 1, characterized by comprising the following steps:
firstly, a wire guide wheel (13) is arranged at one corner of the top end of a vertical fixing plate (12), the wire guide wheel (13) penetrates through the vertical fixing plate (12) through a bearing and a connecting rod, a plurality of fixed pulleys (14) are fixed on the vertical fixing plate (12), a first sliding rail (16) is vertically fixed on the surface of the vertical fixing plate (12), a sliding block (17) is arranged on the surface of the first sliding rail (16) through a sliding groove, and the sliding block (17) is connected with one fixed pulley (14);
secondly, the first motor (21) is connected with the main driving wheel (23) and the main driving wheel (23) is connected with the auxiliary driving wheel (24) through a first transmission belt (25), a guide wheel (26) is arranged above the middle position of the main driving wheel (23) and the auxiliary driving wheel (24), and the lower surface of the guide wheel (26) is contacted with the first transmission belt (25);
thirdly, a second motor (32) is installed at one end of the upper surface of a supporting plate (31), one side of the second motor (32) is connected with a threaded rod (311), the threaded rod (311) penetrates through two limiting plates (34), the two limiting plates (34) are respectively located at two ends of the threaded rod (311), the threaded rod (311) is installed in the middle of the two supporting blocks (33), a sliding rail sliding plate (35) is arranged on the upper surface of the two supporting blocks (33) and is installed at an angle of 90 degrees with the two limiting plates (34), the threaded rod (311) penetrates through the bottom end of the sliding plate (35), the bottom end of the sliding plate (35) is of a threaded structure, and the threaded structure at the bottom end;
fourthly, winding the steel strand to be deoxidized and cleaned on the surface of a wire guide wheel (13), guiding one end of the steel strand to the lower surface of a first polishing wheel (15) through a fixed pulley (14) and a gap between one first polishing wheel (29) and a second polishing wheel (210) so as to complete the guiding, contacting the upper surface of the steel strand with the lower surface of the first polishing wheel (15), placing the lower surface and the side surface of the steel strand in a rectangular groove formed in the upper surface of a polishing plate (39), polishing the steel strand for 360 degrees, removing an oxide layer, guiding the steel strand to the lower surface of the fixed pulley (14) on a sliding block (17) through a gap between the other first polishing wheel (29) and the second polishing wheel (210), guiding the steel strand to the surface of a wire take-up wheel (41), turning on a third motor (44), and driving a driving wheel (42) to rotate through a second driving belt (43), and then drive take-up pulley (41) and rotate and receive the line, open second motor (32) at the steel strand wires clean in-process of going to oxidize, second motor (32) drive threaded rod (311) and rotate, and then drive sliding plate (35) through helicitic texture and remove, and fixed pulley (14) on slider (17) in addition, this fixed pulley (14) carry out vertical direction through the spout and remove on first slide rail (16) surface, and then adjust the elasticity that the steel strand wires were received the line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911339730.3A CN111037439B (en) | 2019-12-23 | 2019-12-23 | Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911339730.3A CN111037439B (en) | 2019-12-23 | 2019-12-23 | Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111037439A CN111037439A (en) | 2020-04-21 |
| CN111037439B true CN111037439B (en) | 2021-02-26 |
Family
ID=70238639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911339730.3A Active CN111037439B (en) | 2019-12-23 | 2019-12-23 | Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111037439B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201645300U (en) * | 2010-04-30 | 2010-11-24 | 湖北省电力建设第一工程公司 | Derusting machine for steel strands |
| CN202021534U (en) * | 2011-03-28 | 2011-11-02 | 成都新大洋焊接材料有限责任公司 | Shell-peeling and rust-removing device of coil rod for production of welding wires |
| JP5525072B1 (en) * | 2013-01-21 | 2014-06-18 | 日本金銭機械株式会社 | Discoid polishing machine |
| CN206475017U (en) * | 2017-01-19 | 2017-09-08 | 泰州法尔斯特不锈钢线有限公司 | Surface processing device before stainless steel wire processing |
| CN207155493U (en) * | 2017-06-01 | 2018-03-30 | 魏巍冰 | One kind machining steel wire cleaning derusting device |
| CN207771535U (en) * | 2018-01-05 | 2018-08-28 | 新昌县王冬农业发展有限公司 | A kind of grinding type steel wire rust removing machine |
| CN208713659U (en) * | 2018-09-14 | 2019-04-09 | 无锡正太金属制品有限公司 | A kind of steel wire surface automatic rust removing device |
| CN109623613B (en) * | 2019-01-09 | 2020-07-07 | 山西中阳钢铁有限公司 | Wire rod surface treatment device |
-
2019
- 2019-12-23 CN CN201911339730.3A patent/CN111037439B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN111037439A (en) | 2020-04-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210678237U (en) | Steel wire rope surface rust removal device | |
| CN104290012B (en) | A kind of belt steel surface rust removalling equipment | |
| CN211439451U (en) | Rust removal device for galvanized angle steel | |
| JPH05277914A (en) | Flat plate polishing method and its device | |
| CN108942521B (en) | A kind of pantograph pan double end grinding device and its polishing process | |
| CN107186595B (en) | A kind of anacidity environment-friendly metal material surface cleaning treatment technique | |
| CN104438377A (en) | Automatic control system and method for strip steel surface rust removal | |
| CN215545972U (en) | Laser cutting machine for processing metal plate | |
| CN111037439B (en) | Device for removing oxidation and cleaning surface of prestressed steel strand and working method thereof | |
| CN212044103U (en) | Wire drawing processing device for preparing stainless steel wire rope | |
| CN210614662U (en) | Cold-rolled strip steel surface cleaning device | |
| CN210253635U (en) | Hydraulic winding device of stainless steel strip cold rolling mill | |
| CN210023168U (en) | Automobile wheel hub processing flushing tank | |
| CN216178329U (en) | Polishing equipment is cut apart to steel block | |
| CN212216611U (en) | Strip steel descaling production line | |
| CN212018654U (en) | Brush roll device for controlling strip steel appearance | |
| CN111468543A (en) | Strip steel descaling production line and strip steel descaling method | |
| CN221290736U (en) | Polishing device for flattening cold-rolled sheet | |
| CN215092657U (en) | Automatic wire drawing equipment of block terminal | |
| CN220074273U (en) | Polishing device for T-shaped elevator guide rail | |
| CN218658190U (en) | Galvanized sheet burr remove device | |
| CN210968370U (en) | Artificial leather polishing machine convenient for ash removal | |
| CN210305064U (en) | Water tank type wire drawing machine | |
| CN212824337U (en) | Grinding device for producing cold-rolled stainless steel strip | |
| CN220072188U (en) | Rust removal and boron coating device for steel wire |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |