CN111037419B - Electric insulator forming processing technology - Google Patents
Electric insulator forming processing technology Download PDFInfo
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- CN111037419B CN111037419B CN201911365811.0A CN201911365811A CN111037419B CN 111037419 B CN111037419 B CN 111037419B CN 201911365811 A CN201911365811 A CN 201911365811A CN 111037419 B CN111037419 B CN 111037419B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/028—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with a body having a large flat spreading or distributing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B19/00—Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Insulating Bodies (AREA)
Abstract
The invention relates to a power insulator forming processing technology, which comprises a supporting device, a polishing device and a repairing device, wherein the polishing device is arranged on the supporting device; the middle part of the supporting device is provided with a polishing device, and the rear end face on the right side of the supporting device is provided with a repairing device. The invention can solve the problems that the existing electric power insulator molding processing technology still has the condition of unevenness on the surface of the insulator after molding, influences the subsequent use and needs to carry out polishing processing, and the existing electric power insulator molding processing technology usually carries out polishing processing on the recess on the surface of the insulator, so that the thickness of the insulator is thinned, and the service life of the insulator is shortened.
Description
Technical Field
The invention relates to the field of production and processing of power accessories, in particular to a power insulator forming processing technology.
Background
The insulator is a special insulating control and can play an important role in an overhead transmission line. Early-year insulators are mostly used for telegraph poles, and a plurality of disc-shaped insulators are hung at one end of a high-voltage wire connecting tower which is gradually developed, are used for increasing creepage distance and are usually made of glass or ceramics, namely insulators. The insulator should not fail due to various electromechanical stresses caused by changes in environmental and electrical loading conditions, otherwise the insulator will not function significantly and will compromise the service and operational life of the entire line.
At present, the existing electric insulator generally has the following defects when being molded and processed: 1. in the existing electric insulator molding processing technology, after molding, the surface of an insulator still has unevenness, which affects subsequent use and needs polishing processing; 2. in the existing electric insulator molding processing technology, the depression on the surface of the insulator is usually processed in a grinding mode, so that the thickness of the insulator is thinned, and the service life of the insulator is shortened.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the existing electric power insulator molding processing technology still has the condition of unevenness on the surface of the insulator after molding, influences the subsequent use and needs to carry out polishing processing, and the existing electric power insulator molding processing technology usually carries out polishing processing on the recess on the surface of the insulator, so that the thickness of the insulator is thinned, and the service life of the insulator is shortened.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the electric insulator molding processing technology adopts processing equipment which comprises a supporting device, a polishing device and a repairing device; the middle part of the supporting device is provided with a polishing device, and the rear end face on the right side of the supporting device is provided with a repairing device.
The supporting device comprises a bottom plate, a bottom surface limiting rod, a bottom surface electric slide block, a lower turntable mechanism, a supporting plate, a top plate limiting rod, a top plate electric slide block and a clamping mechanism, the middle part of the bottom plate is provided with a hollow groove, bottom surface limiting rods are symmetrically arranged in the hollow groove, a bottom surface electric sliding block is uniformly arranged on the bottom surface limiting rods, a lower rotary disc mechanism is arranged on the upper end surface of the bottom surface electric sliding block, supporting plates are symmetrically arranged on the front side and the rear side of the bottom plate, a top plate is arranged on the upper side between the supporting plates, a square groove is arranged in the middle part of the top plate, a top plate limiting rod is symmetrically arranged in the square groove, a top plate electric sliding block is uniformly arranged on the top plate limiting rod, a clamping mechanism is, the insulator to be processed is fixed by the clamping mechanism and the lower turntable mechanism, and the insulator is conveyed and processed along the device by matching the bottom electric slider and the top plate electric slider.
The polishing device comprises a polishing plate, a front air cylinder, a polishing mechanism, a cleaning plate, a cleaning mechanism, a vibration mechanism, a sliding limiting rod, a reset spring and a rear air cylinder, wherein the front air cylinder is symmetrically arranged on the inner end surface of a front side supporting plate from top to bottom, the polishing plate is arranged on the front air cylinder, the polishing mechanism is uniformly arranged on the polishing plate, the sliding limiting rod is arranged on the inner end surface of a rear side supporting plate, the vibration mechanism is arranged on the sliding limiting rod in a sliding fit manner, the reset spring is arranged between the rear side supporting plate and the vibration mechanism, the rear air cylinder is symmetrically arranged on the inner end surface of the vibration mechanism, the cleaning plate is uniformly arranged on the rear air cylinder, the cleaning mechanism is uniformly arranged on the cleaning plate, when the polishing device works, the polishing plate is driven by the front air cylinder to be tightly attached to the outer end surface of an insulator, the lower turntable mechanism drives the insulator to rotate, lower carousel mechanism drives the insulator and rotates when sweeping the mechanism to, cleans the mechanism and cleans the piece of polishing totally, and vibrations mechanism is reciprocal along the gag lever post that slides simultaneously reaches the purpose that will clean the piece vibration of mechanism and fall.
Repair device including repairing board, the head of packing, floating plate, floating gag lever post and pressure spring, rear side fagging right side install and repair the board, repair evenly being provided with floating gag lever post on the board, install floating plate through sliding fit's mode on the floating gag lever post, install pressure spring between floating plate and the repair board, floating plate left side evenly installs the head of packing, concrete during operation, drive the insulator through electronic slider in bottom surface and the electronic slider of roof and remove to repairing board department, make the repair material that the head of packing sent out evenly paintd to the insulator surface by floating plate through carousel mechanism and the cooperation of floating plate down, reach the mesh of repairing the concave position of surface.
The electric insulator molding processing treatment process comprises the following steps:
s1, insulator fixing and conveying: the insulator to be processed is fixed by the clamping mechanism and the lower turntable mechanism, and the insulator is conveyed and processed along the device by matching the bottom electric slide block and the top plate electric slide block;
s2, polishing and cleaning: the front cylinder drives the polishing plate to be attached to the outer end face of the insulator, the lower turntable mechanism drives the insulator to rotate, the polishing mechanism polishes and flattens the outer surface of the insulator, the rear cylinder drives the cleaning plate to be attached to the outer end face of the insulator, the lower turntable mechanism drives the insulator to rotate to the cleaning mechanism, the cleaning mechanism cleans polishing scraps, and meanwhile the vibration mechanism vibrates in a reciprocating mode along the sliding limiting rod to achieve the purpose of vibrating the scraps on the cleaning mechanism;
s3, repairing: the insulator is driven to move to the position of the repairing plate through the bottom electric sliding block and the top plate electric sliding block, the repairing material sent out by the filling head is uniformly coated on the surface of the insulator by the plastering plate through the matching of the lower turntable mechanism and the plastering plate, and the purpose of repairing the concave part of the surface is achieved;
s4, taking down and storing the insulator: and the processed insulators are taken down from the clamping mechanism and the lower turntable mechanism manually, and are stored in a warehouse after being stacked orderly.
Preferably, lower carousel mechanism include carousel, limiting plate and chucking board down, the electronic slider up end of bottom surface on install down the carousel, install the limiting plate on the lower carousel up end, the limiting plate is the annular structure, the chucking board is installed to the symmetry in the limiting plate, the chucking board is square structure, specific during operation puts into the limiting plate with the insulator to it is fixed with the insulator through the chucking board.
Preferably, the clamping mechanism include spring frame, joint movable block, joint and joint spring, roof electric sliding block on be provided with logical groove about, logical inslot installs the spring frame, install the joint movable block through sliding fit's mode on the spring frame, install the joint spring between joint movable block and the spring frame, install the joint on the terminal surface in the joint movable block, the joint is semicircular structure, during specific work, drives the joint through the joint spring and is fixed in the roof electric sliding block with the insulator.
Preferably, grinding machanism including the slide bar of polishing, the spring of polishing, the frame of polishing and the ball of polishing, the inboard side of polishing on evenly install the slide bar of polishing through sliding fit's mode, install the frame of polishing on the terminal surface under the slide bar of polishing, install the spring of polishing between frame of polishing and the board of polishing, during specific work, drive the ball of polishing through the spring of polishing and paste tight insulator surface.
Preferably, clean the mechanism including cleaning the joint frame, cleaning the movable block, cleaning spring, brush hair and cleaning the draw-in groove, clean the inboard terminal surface on evenly be provided with and clean the draw-in groove, clean and install through joint complex mode in the draw-in groove and clean the joint frame, clean and install through sliding fit's mode and clean the movable block in the joint frame, clean the movable block and clean and install between the joint frame and clean the spring, clean and install the brush hair under the movable block on the terminal surface, during specific work, through cleaning the spring and drive the brush hair and paste tight insulator surface.
Preferably, the vibrating mechanism include vibrating plate, driving motor and cam, the slip gag lever post on install the vibrating plate through sliding fit's mode, driving motor is installed to the vibrating plate upside, driving motor is connected with the roof through fixed mode, installs the cam on the driving motor output shaft, the cam is connected with the vibrating plate, specific during operation, it is rotatory to drive the cam through driving motor, the cam makes the vibrating plate produce intermittent type vibration.
(III) advantageous effects
1. According to the electric power insulator forming processing technology provided by the invention, the lower turntable is matched with the polishing mechanism, so that after the insulator is formed, the unevenness on the surface of the insulator is polished and leveled, the quality of the produced electric power insulator is improved, and the use reliability is improved;
2. according to the electric insulator forming processing technology provided by the invention, the lower turntable mechanism is matched with the troweling plate to enable the repairing material sent out by the filler head to be uniformly smeared on the surface of the insulator by the troweling plate, so that the purpose of repairing the concave part of the surface is achieved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second schematic sectional view of the present invention;
FIG. 5 is a schematic structural view of the lower turntable mechanism of the present invention;
FIG. 6 is an enlarged view of a portion I of FIG. 4 in accordance with the present invention;
FIG. 7 is an enlarged fragmentary view of portion II of FIG. 3 in accordance with the present invention;
FIG. 8 is an enlarged fragmentary view of FIG. 4 showing the portion III of the present invention;
fig. 9 is an enlarged partial view of the portion iv of fig. 3 according to the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 9, a power insulator molding processing technology adopts processing equipment which comprises a supporting device 1, a grinding device 2 and a repairing device 3; the middle of the supporting device 1 is provided with a polishing device 2, and the rear end face of the right side of the supporting device 1 is provided with a repairing device 3.
The supporting device 1 comprises a bottom plate 11, a bottom surface limiting rod 12, a bottom surface electric slider 13, a lower rotary table mechanism 14, a supporting plate 15, a top plate 16, a top plate limiting rod 17, a top plate electric slider 18 and a clamping mechanism 19, wherein a hollow groove is formed in the middle of the bottom plate 11, the bottom surface limiting rod 12 is symmetrically arranged in the hollow groove, the bottom surface electric slider 13 is uniformly arranged on the bottom surface limiting rod 12, the lower rotary table mechanism 14 is arranged on the upper end surface of the bottom surface electric slider 13, the supporting plates 15 are symmetrically arranged on the front side and the back side of the bottom plate 11, the top plate 16 is arranged on the upper side between the supporting plates 15, a square groove is formed in the middle of the top plate 16, the top plate limiting rod 17 is symmetrically arranged in the square groove, the top plate electric slider 18 is uniformly arranged on the top plate limiting rod 17, the clamping mechanism 19 is arranged on the lower end, the insulator is conveyed and processed along the device by matching the bottom electric slide block 13 with the top plate electric slide block 18.
The polishing device 2 comprises a polishing plate 21, a front cylinder 22, a polishing mechanism 23, a cleaning plate 24, a cleaning mechanism 25, a vibration mechanism 26, a sliding limiting rod 27, a reset spring 28 and a rear cylinder 29, wherein the front cylinder 22 is symmetrically arranged on the inner end surface of a front side supporting plate 15 from top to bottom, the polishing plate 21 is arranged on the front cylinder 22, the polishing mechanism 23 is uniformly arranged on the polishing plate 21, the sliding limiting rod 27 is arranged on the inner end surface of a rear side supporting plate 15, the vibration mechanism 26 is arranged on the sliding limiting rod 27 in a sliding fit manner, the reset spring 28 is arranged between the rear side supporting plate 15 and the vibration mechanism 26, the rear cylinder 29 is symmetrically arranged on the surface of the vibration mechanism 26, the inner end surface 24 is arranged on the rear cylinder 29, the cleaning mechanism 25 is uniformly arranged on the cleaning plate 24, during specific work, the polishing plate 21 is driven by the front cylinder 22 to be tightly attached to the outer end surface, lower carousel mechanism 14 drives the insulator rotatory, and grinding machanism 23 polishes the insulator surface and levels, and rear cylinder 29 drives and cleans board 24 and pastes tight insulator outer terminal surface, and lower carousel mechanism 14 drives the insulator rotatory when cleaning mechanism 25, cleans mechanism 25 and cleans the piece of polishing totally, and reciprocating vibration is followed along the slide gag lever post 27 to vibrations 26 simultaneously, reaches the purpose that will clean the piece vibration on the mechanism 25 and fall.
The repairing device 3 comprises a repairing plate 31, a filling head 32, a floating plate 33, a floating limiting rod 34 and a compression spring 35, the repairing plate 31 is installed on the right side of the rear side supporting plate 15, the floating limiting rod 34 is evenly arranged on the repairing plate 31, the floating plate 33 is installed on the floating limiting rod 34 in a sliding fit mode, the compression spring 35 is installed between the floating plate 33 and the repairing plate 31, the filling head 32 is evenly installed on the left side of the floating plate 33, in the specific working process, the electric sliding block 13 on the bottom surface and the electric sliding block 18 on the top plate drive the insulator to move to the position of the repairing plate 31, the material sent out by the filling head 32 is evenly smeared on the surface of the insulator by the floating plate 33 through the matching of the lower turntable mechanism 14 and the floating plate 33, and the purpose of repairing the concave surface.
Grinding machanism 23 including the slide bar 231 of polishing, polish spring 232, the frame 233 of polishing and polish ball 234, polish the inboard of board 21 on evenly install the slide bar 231 of polishing through sliding fit's mode, polish and install on the terminal surface under the slide bar 231 and polish frame 233, polish and install the spring 232 of polishing between frame 233 and the board 21 of polishing, during specific work, drive through the spring 232 of polishing and polish ball 234 and paste tight insulator surface.
Cleaning mechanism 25 including cleaning joint frame 251, cleaning movable block 252, cleaning spring 253, brush hair 254 and cleaning draw-in groove 255, cleaning board 24 in evenly be provided with on the terminal surface and clean draw-in groove 255, cleaning and installing through joint complex mode in the draw-in groove 255 and cleaning joint frame 251, cleaning and installing through sliding fit's mode in the joint frame 251 and cleaning movable block 252, cleaning movable block 252 and cleaning and installing between the joint frame 251 and cleaning spring 253, cleaning movable block 252 and installing brush hair 254 on the terminal surface down, during specific work, through cleaning spring 253 drive brush hair 254 and paste tight insulator surface.
The vibration mechanism 26 comprises a vibration plate 261, a driving motor 262 and a cam 263, the vibration plate 261 is installed on the sliding limiting rod 27 in a sliding fit mode, the driving motor 262 is installed on the upper side of the vibration plate 261, the driving motor 262 is connected with the top plate 16 in a fixed mode, the cam 263 is installed on an output shaft of the driving motor 262, the cam 263 is connected with the vibration plate 261, and in specific work, the driving motor 262 drives the cam 263 to rotate, and the cam 263 enables the vibration plate 261 to generate intermittent vibration.
The electric insulator molding processing treatment process comprises the following steps:
s1, insulator fixing and conveying: the insulator to be processed is fixed by a clamping mechanism 19 and a lower turntable mechanism 14, and the insulator is conveyed and processed along the device by matching a bottom surface electric slide block 13 and a top plate electric slide block 18;
s2, polishing and cleaning: the front cylinder 22 drives the polishing plate 21 to be attached to the outer end face of the insulator tightly, the lower turntable mechanism 14 drives the insulator to rotate, the polishing mechanism 23 polishes and flattens the outer surface of the insulator, the rear cylinder 29 drives the cleaning plate 24 to be attached to the outer end face of the insulator tightly, the lower turntable mechanism 14 drives the insulator to rotate to the cleaning mechanism 25, the cleaning mechanism 25 cleans polishing scraps, and meanwhile, the vibration mechanism 26 vibrates in a reciprocating mode along the sliding limiting rod 27 to achieve the purpose of vibrating the scraps on the cleaning mechanism 25;
s3, repairing: the insulator is driven to move to the position of the repairing plate 31 through the bottom electric sliding block 13 and the top plate electric sliding block 18, the repairing material sent out by the filling head 32 is uniformly coated on the surface of the insulator by the smearing plate 33 through the matching of the lower turntable mechanism 14 and the smearing plate 33, and the purpose of repairing the concave part of the surface is achieved;
s4, taking down and storing the insulator: the processed insulators are taken down from the clamping mechanism 19 and the lower turntable mechanism 14 manually, and are stored in a warehouse after being stacked orderly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A power insulator forming processing technology adopts the following processing equipment, wherein the processing equipment comprises a supporting device (1), a polishing device (2) and a repairing device (3); the method is characterized in that: a polishing device (2) is arranged in the middle of the supporting device (1), and a repairing device (3) is arranged on the rear end face of the right side of the supporting device (1);
the supporting device (1) comprises a bottom plate (11), a bottom surface limiting rod (12), a bottom surface electric slider (13), a lower turntable mechanism (14), a supporting plate (15), a top plate (16), a top plate limiting rod (17), a top plate electric slider (18) and a clamping mechanism (19), wherein a hollow groove is formed in the middle of the bottom plate (11), the bottom surface limiting rod (12) is symmetrically installed in the hollow groove, the bottom surface electric slider (13) is evenly installed on the bottom surface limiting rod (12), the lower turntable mechanism (14) is installed on the upper end surface of the bottom surface electric slider (13), the supporting plate (15) is symmetrically installed on the front side and the rear side of the bottom plate (11), the top plate (16) is installed on the upper side between the supporting plates (15), a square groove is formed in the middle of the top plate (16), the top plate limiting rod (17) is symmetrically installed in the square, a clamping mechanism (19) is arranged on the lower end face of the top plate electric slide block (18);
the polishing device (2) comprises a polishing plate (21), a front cylinder (22), a polishing mechanism (23), a cleaning plate (24), a cleaning mechanism (25), a vibration mechanism (26), a sliding limiting rod (27), a reset spring (28) and a rear cylinder (29), wherein the front cylinder (22) is symmetrically arranged on the inner end surface of a front side supporting plate (15) from top to bottom, the polishing plate (21) is arranged on the front cylinder (22), the polishing mechanism (23) is uniformly arranged on the polishing plate (21), the sliding limiting rod (27) is arranged on the inner end surface of a rear side supporting plate (15), the vibration mechanism (26) is arranged on the sliding limiting rod (27) in a sliding fit manner, the reset spring (28) is arranged between the rear side supporting plate (15) and the vibration mechanism (26), the rear cylinder (29) is symmetrically arranged on the inner end surface of the vibration mechanism (26), the cleaning plate (24) is arranged on the rear cylinder (29), the cleaning plate (24) is uniformly provided with a cleaning mechanism (25);
the repairing device (3) comprises a repairing plate (31), a filling head (32), a trowelling plate (33), a trowelling limiting rod (34) and a compression spring (35), wherein the repairing plate (31) is installed on the right side of the rear side supporting plate (15), the trowelling limiting rod (34) is uniformly arranged on the repairing plate (31), the trowelling plate (33) is installed on the trowelling limiting rod (34) in a sliding fit mode, the compression spring (35) is installed between the trowelling plate (33) and the repairing plate (31), and the filling head (32) is uniformly installed on the left side of the trowelling plate (33);
the electric insulator molding processing treatment process comprises the following steps:
s1, insulator fixing and conveying: the insulator to be processed is fixed by a clamping mechanism (19) and a lower turntable mechanism (14), and the insulator is conveyed and processed along the device by matching a bottom electric slide block (13) with a top plate electric slide block (18);
s2, polishing and cleaning: the front cylinder (22) drives the polishing plate (21) to be attached to the outer end face of the insulator tightly, the lower turntable mechanism (14) drives the insulator to rotate, the polishing mechanism (23) polishes the outer surface of the insulator flatly, the rear cylinder (29) drives the cleaning plate (24) to be attached to the outer end face of the insulator tightly, the lower turntable mechanism (14) drives the insulator to rotate to the cleaning mechanism (25), the cleaning mechanism (25) cleans polishing scraps, and meanwhile, the vibration mechanism (26) vibrates in a reciprocating mode along the sliding limiting rod (27) to achieve the purpose of vibrating the scraps on the cleaning mechanism (25) down;
s3, repairing: the insulator is driven to move to the position of the repairing plate (31) through the bottom surface electric sliding block (13) and the top plate electric sliding block (18), the repairing material sent out by the filling head (32) is uniformly smeared on the surface of the insulator by the smearing plate (33) through the matching of the lower turntable mechanism (14) and the smearing plate (33), and the purpose of repairing the concave part of the surface is achieved;
s4, taking down and storing the insulator: and the processed insulators are taken down from the clamping mechanism (19) and the lower turntable mechanism (14) manually, and are stored in a warehouse after being stacked orderly.
2. The power insulator molding processing technology according to claim 1, characterized in that: lower carousel mechanism (14) including carousel (141), limiting plate (142) and chucking plate (143) down, electronic slider (13) up end of bottom surface on install down carousel (141), install limiting plate (142) down on carousel (141) up end, limiting plate (142) are the ring annular structure, chucking plate (143) are installed to limiting plate (142) interior symmetry, chucking plate (143) are square structure.
3. The power insulator molding processing technology according to claim 1, characterized in that: clamping mechanism (19) including spring frame, joint movable block, joint and joint spring, roof electric sliding block (18) on be provided with logical groove about, logical inslot installs the spring frame, install the joint movable block through sliding fit's mode on the spring frame, install the joint spring between joint movable block and the spring frame, install the joint on the terminal surface in the joint movable block, the joint is semicircular structure.
4. The power insulator molding processing technology according to claim 1, characterized in that: grinding machanism (23) including polishing slide bar (231), the spring (232) of polishing, polish frame (233) and polish ball (234), polish board (21) medial surface on evenly install through sliding fit's mode and polish slide bar (231), polish and install on the terminal surface under slide bar (231) and polish frame (233), polish and install between frame (233) and the board (21) and polish spring (232).
5. The power insulator molding processing technology according to claim 1, characterized in that: cleaning mechanism (25) including cleaning joint frame (251), cleaning movable block (252), cleaning spring (253), brush hair (254) and cleaning draw-in groove (255), cleaning board (24) in evenly be provided with on the terminal surface and clean draw-in groove (255), clean joint frame (251) through joint complex mode installation in cleaning draw-in groove (255), clean joint frame (251) in install through sliding fit's mode and clean movable block (252), clean movable block (252) and clean and install between joint frame (251) and clean spring (253), clean movable block (252) and install brush hair (254) on the terminal surface down.
6. The power insulator molding processing technology according to claim 1, characterized in that: vibrations mechanism (26) including vibrations board (261), driving motor (262) and cam (263), slip gag lever post (27) on install vibrations board (261) through sliding fit's mode, driving motor (262) are installed to vibrations board (261) upside, driving motor (262) are connected with roof (16) through fixed mode, install cam (263) on driving motor (262) output shaft, cam (263) are connected with vibrations board (261).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911365811.0A CN111037419B (en) | 2019-12-26 | 2019-12-26 | Electric insulator forming processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911365811.0A CN111037419B (en) | 2019-12-26 | 2019-12-26 | Electric insulator forming processing technology |
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| Publication Number | Publication Date |
|---|---|
| CN111037419A CN111037419A (en) | 2020-04-21 |
| CN111037419B true CN111037419B (en) | 2021-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911365811.0A Active CN111037419B (en) | 2019-12-26 | 2019-12-26 | Electric insulator forming processing technology |
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| CN111681843B (en) * | 2020-07-30 | 2021-12-10 | 萍乡市庆华电瓷电气有限公司 | Surface treatment equipment for formed overhead line ceramic insulator |
| CN111957415B (en) * | 2020-08-20 | 2021-04-30 | 重庆工港致慧增材制造技术研究院有限公司 | Preparation, processing and treatment method of 3D printing material |
| CN111993554B (en) * | 2020-08-28 | 2021-09-21 | 湖南太阳电力电瓷电器制造有限公司 | Glazing and polishing device for post insulator and working principle of glazing and polishing device |
| CN112562939B (en) * | 2020-11-30 | 2022-05-17 | 江西省星海电瓷制造有限公司 | Shaping pressed compact device for electric porcelain insulator |
| CN113290433B (en) * | 2021-05-12 | 2023-04-21 | 浙江中能电气有限公司 | Efficient polishing equipment for electric insulator and production process thereof |
| CN113345657B (en) * | 2021-06-04 | 2022-09-16 | 国网浙江省电力有限公司杭州市临安区供电公司 | Intelligent manufacturing equipment for electric insulators |
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| US3950895A (en) * | 1975-03-21 | 1976-04-20 | Olin Energy Systems Limited | Method and apparatus for grinding work pieces |
| CN206898910U (en) * | 2017-06-22 | 2018-01-19 | 浙江泰仑绝缘子有限公司 | A kind of electric insulator production grinding apparatus |
| CN207788476U (en) * | 2017-12-27 | 2018-08-31 | 大连鑫永工业制造有限公司 | A kind of abrasive machine polished for extra-high-tension cable hanging insulator |
| CN108608298B (en) * | 2018-05-07 | 2020-07-28 | 万静琼 | Convenient clear tube-shape is insulator surface treatment device for information communication tower |
| CN208163331U (en) * | 2018-05-23 | 2018-11-30 | 萍乡市芦溪县金洋电瓷制造有限公司 | A kind of insulator sanding and polishing equipment |
| CN108788954A (en) * | 2018-06-26 | 2018-11-13 | 芜湖虹点帮网络科技有限公司 | A kind of hardware manufacture cylinder grinding device |
| CN208713623U (en) * | 2018-08-07 | 2019-04-09 | 新昌县聚凯宝农业发展有限公司 | Sander is used in a kind of manufacture of electric insulator |
| CN209520686U (en) * | 2019-01-23 | 2019-10-22 | 日照市茂源电子有限责任公司 | A kind of glass insulator processing end face grinding device |
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Inventor after: Wang Zhongyi Inventor after: Ni Minyue Inventor after: Zhang Panpan Inventor after: Zhang Sai Inventor before: Ni Minyue Inventor before: Zhang Panpan Inventor before: Zhang Sai |
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Effective date of registration: 20210304 Address after: 062450 beishicao Township Development Zone, Hejian City, Cangzhou City, Hebei Province Applicant after: Wuhe Xinghua Communication Equipment Co.,Ltd. Address before: 317000 Baishuiyang town Baixi Road, Linhai City, Taizhou City, Zhejiang Province Applicant before: Ni Minyue |
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