CN111018469A - 一种蒸压加气混凝土板及其制备方法 - Google Patents

一种蒸压加气混凝土板及其制备方法 Download PDF

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CN111018469A
CN111018469A CN201911374449.3A CN201911374449A CN111018469A CN 111018469 A CN111018469 A CN 111018469A CN 201911374449 A CN201911374449 A CN 201911374449A CN 111018469 A CN111018469 A CN 111018469A
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aerated concrete
autoclaved aerated
water
desulfurized gypsum
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梁国莲
高剑平
陈景宗
彭雪英
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Guangzhou Development Green Building Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/50Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/02Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
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    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

本发明公开了一种蒸压加气混凝土板及其制备方法。本发明的蒸压加气混凝土板由基体材料和埋设在基体材料中的钢筋网或钢筋骨架组成,所述基体材料由硅酸盐水泥、生石灰粉、硅质材料、脱硫石膏和水性铝膏制成,硅质材料由石英选矿废泥和炉渣组成,其制备方法包括以下步骤:1)将石英选矿废泥和炉渣加水制成混合料浆,并将脱硫石膏加水制成脱硫石膏浆;2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混匀后浇注入模具,再将钢筋网或钢筋骨架固定在模具中,静置硬化,得到坯体;3)将坯体从模具中脱出,切割,蒸压养护。本发明的蒸压加气混凝土板的强度高、承载能力大、耐久性好、隔热性能好、干燥収缩小,且生产成本低。

Description

一种蒸压加气混凝土板及其制备方法
技术领域
本发明涉及一种蒸压加气混凝土板及其制备方法。
背景技术
近年来,随着我国经济的高速发展,对各种矿产资源的需求量也日益增加,而尾矿废料及工业废料的产生量也随着采矿、选矿、冶金及其他工业发展而日益增加,大量的、源源不断的废料若不及时处理,会对生态环境造成巨大压力。对尾矿废料和工业废料进行资源化利用,不仅可以节约自然资源,而且还可以减少废弃物排放,缓解环境压力。
蒸压加气混凝土板便是对尾矿废料和工业废料进行资源化利用的实际例子,但现有的蒸压加气混凝土板普遍存在强度偏低、综合性能一般等问题,难以完全满足实际应用需求。
因此,有必要开发一种强度高、耐久性好、综合性能更好的蒸压加气混凝土板。
发明内容
本发明的目的在于提供一种蒸压加气混凝土板及其制备方法。
本发明所采取的技术方案是:
一种蒸压加气混凝土板,由基体材料和埋设在基体材料中的钢筋网或钢筋骨架组成;所述基体材料由以下质量百分比的原料制成:硅酸盐水泥:15%~20%;生石灰粉:10%~15%;硅质材料:64%~66%;脱硫石膏:4%~6%;水性铝膏:0.08%~0.1%;所述硅质材料由石英选矿废泥和炉渣组成,石英选矿废泥占硅质材料的质量百分比为85%~95%。
优选的,所述钢筋网和钢筋骨架(由多层平行设置的钢筋网和纵向连接的钢片组成)中的钢筋的直径为5~10mm。
优选的,所述钢筋网和钢筋骨架表面进行过防腐处理。
上述蒸压加气混凝土板的制备方法包括以下步骤:
1)将石英选矿废泥和炉渣加水分散,球磨,制成混合料浆,并将脱硫石膏加水分散,制成脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将钢筋网或钢筋骨架固定在模具中,静置硬化,得到坯体;
3)将坯体从模具中脱出,切割,蒸压养护,得到蒸压加气混凝土板。
优选的,步骤1)所述混合料浆的含水率为38%~42%。
优选的,步骤1)所述混合料浆过0.08mm方孔筛的筛余量为18%~22%。
优选的,步骤1)所述脱硫石膏浆的含水率为45%~55%。
优选的,步骤2)所述静置硬化的时间为3~3.5h。
优选的,步骤3)所述蒸压养护在蒸汽压力1.2~1.3MPa的条件下进行。
优选的,步骤3)所述蒸压养护的时间为13~15h。
本发明的有益效果是:本发明的蒸压加气混凝土板的强度高、承载能力大、耐久性好、隔热性能好、干燥収缩小,且生产成本低,可以广泛用于楼板、隔墙板、外墙板、层面板等。
附图说明
图1为实施例1和实施例2的蒸压加气混凝土板的结构示意图。
图2为实施例3和实施例4的蒸压加气混凝土板的结构示意图。
具体实施方式
下面结合具体实施例对本发明作进一步的解释和说明。
注:
实施例1~4中的石英选矿废泥的检验情况如表1所示,炉渣的检验情况如表2所示。
表1石英选矿废泥的检验情况
Figure BDA0002340541290000021
表2炉渣的检验情况
Figure BDA0002340541290000031
实施例1:
一种蒸压加气混凝土板,基体材料的组成如下表所示:
表3基体材料的组成表
Figure BDA0002340541290000032
上述蒸压加气混凝土板的制备方法包括以下步骤:
1)将石英选矿废泥和炉渣加水搅拌均匀,再进行球磨,制成含水率40%±2%、过0.08mm方孔筛的筛余量20%±2%的混合料浆,并将脱硫石膏加水搅拌均匀,制成含水率50%±5%的脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将表面进行过防腐处理的钢筋网(钢筋直径5mm,长筋间距150mm,两端头两短筋间距100mm,其他短筋间距约688mm,长筋离端头5mm)固定在模具中,静置硬化3h,得到坯体;
3)将坯体从模具中脱出,切割,在蒸汽压力1.25MPa的条件下蒸压养护13h,得到蒸压加气混凝土板(结构示意图如图1所示,图中的右边部分实际还包括基体材料,但为了更好地展示板材结构,未画出这部分的基体材料;大小规格:2970mm×600mm×100mm;用途:隔墙板)。
实施例2:
一种蒸压加气混凝土板,基体材料的组成如下表所示:
表4基体材料的组成表
Figure BDA0002340541290000041
上述蒸压加气混凝土板的制备方法包括以下步骤:
1)将石英选矿废泥和炉渣加水搅拌均匀,再进行球磨,制成含水率40%±2%、过0.08mm方孔筛的筛余量20%±2%的混合料浆,并将脱硫石膏加水搅拌均匀,制成含水率50%±5%的脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将表面进行过防腐处理的钢筋网(钢筋直径6mm,长筋间距150mm,两端头两短筋间距100mm,其他短筋间距约650mm,网片间距150mm,长筋离端头5mm)固定在模具中,静置硬化3.5h,得到坯体;
3)将坯体从模具中脱出,切割,在蒸汽压力1.3MPa的条件下蒸压养护15h,得到蒸压加气混凝土板(结构示意图如图1所示,图中的右边部分实际还包括基体材料,但为了更好地展示板材结构,未画出这部分的基体材料;大小规格:2800mm×600mm×100mm;用途:屋面板)。
实施例3:
一种蒸压加气混凝土板,基体材料的组成如下表所示:
表5基体材料的组成表
Figure BDA0002340541290000051
上述蒸压加气混凝土板的制备方法包括以下步骤:
1)将石英选矿废泥和炉渣加水搅拌均匀,再进行球磨,制成含水率40%±2%、过0.08mm方孔筛的筛余量20%±2%的混合料浆,并将脱硫石膏加水搅拌均匀,制成含水率50%±5%的脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将表面进行过防腐处理的钢筋骨架(包括两层平行设置的钢筋网和纵向连接的钢片;钢筋直径8mm,长筋间距150mm,两端头两短筋间距100mm,其他短筋间距约697mm,网片间距150mm,钢筋网之间间距150mm,长筋离端头5mm)固定在模具中,静置硬化3.5h,得到坯体;
3)将坯体从模具中脱出,切割,在蒸汽压力1.28MPa的条件下蒸压养护15h,得到蒸压加气混凝土板(结构示意图如图2所示,图中的右边部分实际还包括基体材料,但为了更好地展示板材结构,未画出这部分的基体材料;大小规格:3000mm×600mm×200mm;用途:楼板)。
实施例4:
一种蒸压加气混凝土板,基体材料的组成如下表所示:
表6基体材料的组成表
Figure BDA0002340541290000052
Figure BDA0002340541290000061
上述蒸压加气混凝土板的制备方法包括以下步骤:
1)将石英选矿废泥和炉渣加水搅拌均匀,再进行球磨,制成含水率40%±2%、过0.08mm方孔筛的筛余量20%±2%的混合料浆,并将脱硫石膏加水搅拌均匀,制成含水率50%±5%的脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将表面进行过防腐处理的钢筋骨架(包括两层平行设置的钢筋网和纵向连接的钢片;钢筋直径6mm,长筋间距150mm,两端头两短筋间距100mm,其他短筋间距约747mm,网片间距150mm,长筋离端头5mm)固定在模具中,静置硬化3h,得到坯体;
3)将坯体从模具中脱出,切割,在蒸汽压力1.3MPa的条件下蒸压养护14h,得到蒸压加气混凝土板(结构示意图如图2所示,图中的右边部分实际还包括基体材料,但为了更好地展示板材结构,未画出这部分的基体材料;大小规格:3200mm×600mm×200mm;用途:外墙板)。
性能测试:
对实施例1~4的蒸压加气混凝土板进行性能测试,测试结果如下表所示:
表7蒸压加气混凝土板的性能测试结果
Figure BDA0002340541290000062
Figure BDA0002340541290000071
注:检测依据:GB/T 15762-2008。
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。

Claims (10)

1.一种蒸压加气混凝土板,其特征在于:由基体材料和埋设在基体材料中的钢筋网或钢筋骨架组成;所述基体材料由以下质量百分比的原料制成:硅酸盐水泥:15%~20%;生石灰粉:10%~15%;硅质材料:64%~66%;脱硫石膏:4%~6%;水性铝膏:0.08%~0.1%;所述硅质材料由石英选矿废泥和炉渣组成,石英选矿废泥占硅质材料的质量百分比为85%~95%。
2.根据权利要求1所述的蒸压加气混凝土板,其特征在于:所述钢筋网和钢筋骨架中的钢筋的直径为5~10mm。
3.根据权利要求1或2所述的蒸压加气混凝土板,其特征在于:所述钢筋网和钢筋骨架表面进行过防腐处理。
4.权利要求1~3中任意一项所述蒸压加气混凝土板的制备方法,其特征在于:包括以下步骤:
1)将石英选矿废泥和炉渣加水分散,球磨,制成混合料浆,并将脱硫石膏加水分散,制成脱硫石膏浆;
2)将混合料浆、脱硫石膏浆、生石灰粉、硅酸盐水泥、水性铝膏和水混合均匀后浇注入模具中,再将钢筋网或钢筋骨架固定在模具中,静置硬化,得到坯体;
3)将坯体从模具中脱出,切割,蒸压养护,得到蒸压加气混凝土板。
5.根据权利要求4所述的制备方法,其特征在于:步骤1)所述混合料浆的含水率为38%~42%。
6.根据权利要求4或5所述的制备方法,其特征在于:步骤1)所述混合料浆过0.08mm方孔筛的筛余量为18%~22%。
7.根据权利要求4或5所述的制备方法,其特征在于:步骤1)所述脱硫石膏浆的含水率为45%~55%。
8.根据权利要求4所述的制备方法,其特征在于:步骤2)所述静置硬化的时间为3~3.5h。
9.根据权利要求4所述的制备方法,其特征在于:步骤3)所述蒸压养护在蒸汽压力1.2~1.3MPa的条件下进行。
10.根据权利要求4或5或8或9所述的制备方法,其特征在于:步骤3)所述蒸压养护的时间为13~15h。
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