CN111016209A

CN111016209A - Novel hollowed-out ground mat processing device and process

Info

Publication number: CN111016209A
Application number: CN202010003797.6A
Authority: CN
Inventors: 邢尔路
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-03
Filing date: 2020-01-03
Publication date: 2020-04-17

Abstract

The utility model relates to a novel fretwork ground mat processingequipment and technology, including fretwork bucket mould, be located transmission shaft, the shaping compression roller of fretwork bucket mould inboard, be located the extruder of shaping compression roller upper reaches, be located the coiling mechanism that peels off in shaping compression roller low reaches, fretwork bucket mould is the annular strip form and is provided with hollow out construction, two relative settings of shaping compression roller are in the inside and outside both sides of fretwork bucket mould, the extruder setting is in the outside of fretwork bucket mould. According to the arrangement, the design of the hollow barrel mold is adopted, so that the rolling, molding and hollowing of the product are completed simultaneously, the output efficiency of the process is improved, the mold cost is saved, and the method is simple and reliable; the forming press roller is only used for rolling and has smooth surface, materials are not easy to adhere, and the forming press roller is favorable for repeated use, a small amount of materials are adhered in the hollow structure, and can be simply cleaned by a brush, so that the cleaning is simple, and the time and the labor are saved.

Description

Novel hollowed-out ground mat processing device and process

Technical Field

The application relates to the technical field of hollow floor mat processing, in particular to a novel hollow floor mat processing device and process.

Background

The floor mat is a product which can effectively scrape mud dust and moisture at an entrance and keep the indoor floor clean. Traditional fretwork ground mat is exactly through the compounding, extrude, the process processing of calendering, shaping, rolling forms, and the material after the compounding is extruded from the piece mould by the extruder earlier, and by two compression roller calendering molding again, the cooling rolling is in order to generate the ground mat product at last, and the product after the calendering can not be done hollow out construction like this, still need establish the mould in addition and at the surperficial processing texture and the fretwork of product, loaded down with trivial details of technology. In some existing processes, the surface of the press roll is designed into textures, namely a mold is arranged on the surface of the press roll, so that the surface of a product is pressed to form the textures or hollowed out during calendering, but the surface of the press roll is rough, raw materials are adhered to the textures, the cleaning is not easy, and the subsequent production is affected.

Therefore, how to solve the problems that the existing hollowed-out ground mat is complicated in processing technology and difficult in cleaning of the compression roller is a key technical problem to be solved by technical personnel in the field.

Disclosure of Invention

For overcoming the problem that exists in the correlation technique to a certain extent at least, the aim at of this application provides a novel fretwork ground mat processingequipment and technology, and it can solve current fretwork ground mat processing technology loaded down with trivial details, and the problem of compression roller clearance difficulty.

The application provides a novel fretwork ground mat processingequipment, including:

the hollow barrel mold is in an annular belt shape and is provided with a hollow structure;

the transmission shaft is positioned on the inner side of the hollowed barrel mold and is used for driving the hollowed barrel mold to rotate;

the two forming press rollers are oppositely arranged on the inner side and the outer side of the hollowed barrel die;

the extruder is positioned at the upstream of the forming compression rollers and used for extruding the mixed material between the two forming compression rollers, and the extruder is arranged at the outer side of the hollow barrel mold;

and the stripping and rolling device is positioned on the downstream of the forming press roller and is used for stripping and rolling the product on the hollow barrel mold.

Preferably, the two extruders are arranged and are oppositely arranged at the inner side and the outer side of the hollow barrel die.

Preferably, the hollow structure comprises a vertical stripe which is arranged on the inner side of the hollow barrel die and extends along the circumferential direction of the hollow barrel die and a horizontal stripe which is arranged on the outer side of the hollow barrel die and extends along the circumferential direction perpendicular to the hollow barrel die, and the vertical stripe and the horizontal stripe are provided with a plurality of stripes and communicated at the intersection.

Preferably, a grinding wheel shaft is arranged on the inner side of the hollow barrel die and is located at the upstream of the stripping and winding device.

Preferably, the hollow barrel die is arranged into a net belt connected end to end.

Preferably, the transmission shafts are provided with three transmission shafts and support the hollow barrel mold into a triangle.

Preferably, the stripping and winding device comprises a stripping roller, and the stripping roller is abutted to the outer side of the hollow barrel die and is opposite to the rotation direction of the hollow barrel die.

Preferably, the peeling and winding device further comprises a winding machine located at the downstream of the peeling roller, the winding machine comprises two winding shafts, the two winding shafts rotate in the same direction, and the winding machine can wind the product between the two winding shafts.

Preferably, a carrier roller is arranged below the hollow barrel mold.

The application also provides a novel hollowed-out ground mat processing technology, which is based on any one of the above processing devices, and comprises the following steps:

filling the material between the hollow mold and the molding press roller through an extruder;

rolling the material on the hollow mold through the forming press roller;

and stripping and rolling the product from the hollow mold through a stripping and rolling device.

The technical scheme provided by the application can comprise the following beneficial effects:

by the design of the hollow barrel mold, the rolling, molding and hollowing of the product are completed simultaneously, so that the output efficiency of the process is improved, the mold cost is saved, and the method is simple and reliable; the forming press roller is only used for rolling and has smooth surface, materials are not easy to adhere, and the forming press roller is favorable for repeated use, a small amount of materials are adhered in the hollow structure, and can be simply cleaned by a brush, so that the cleaning is simple, and the time and the labor are saved.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and together with the description, serve to explain the principles of the application.

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a block diagram of a novel apparatus for processing an openwork floor mat according to some exemplary embodiments.

In the figure: 1. hollowing out the barrel mould; 2. a drive shaft; 3. forming a compression roller; 4. an extruder; 5. a peeling roller; 6. and (7) a winding machine.

Detailed Description

Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus or methods consistent with aspects of the present application.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the examples given herein without any inventive step, are within the scope of the present invention.

Hereinafter, embodiments will be described with reference to the drawings. The embodiments described below do not limit the contents of the invention described in the claims. The entire contents of the configurations shown in the following embodiments are not limited to those required as solutions of the inventions described in the claims.

Referring to fig. 1, the present embodiment provides a novel hollowed-out floor mat processing device, which includes a hollowed-out barrel mold 1, a transmission shaft 2, a forming compression roller 3, an extruder 4, and a stripping and winding device, wherein the hollowed-out barrel mold 1 is in an annular belt shape, and a hollowed-out structure penetrating through the hollowed-out barrel mold 1 is disposed on the hollowed-out barrel mold 1, so as to roll out texture and hollowness on a product; the transmission shaft 2 is arranged inside the hollowed barrel mold 1, and is used for supporting the hollowed barrel mold 1, and when the transmission shaft 2 rotates, the hollowed barrel mold 1 is driven to rotate; the two forming press rollers 3 are oppositely arranged on the inner side and the outer side of the hollow barrel mould 1 so as to realize the rolling of the material; the extruder 4 is arranged at the upstream of the forming press rolls 3 and is used for extruding the mixed materials between the two forming press rolls 3; the stripping and rolling device is positioned at the downstream of the forming press roller 3 and is used for stripping and rolling the product on the hollow barrel mold 1.

Specifically, extruder 4 can be provided with one, and be located the outside of fretwork bucket mould 1, and extruder 4 extrudes the material between shaping compression roller 3 and fretwork bucket mould 1, so that shaping compression roller 3 mangles the material on fretwork bucket mould 1, the shaping compression roller 3 that is located fretwork bucket mould 1 inboard supports fretwork bucket mould 1 tightly, in order to prevent that the material in the hollow out construction from spilling over, like this, product one side after the rolling is printed with the texture through peeling off, and the texture fretwork of product is unanimous with hollow out construction's shape.

It should be noted that the linear speeds of the rotation of the forming press roll 3 and the transmission shaft 2 are consistent, so that the forming press roll 3 can roll the material on the hollowed-out barrel mold 1 and convey the material along with the hollowed-out barrel mold 1.

By the arrangement, the processes of calendering, molding and hollowing of the product are completed simultaneously through the design of the hollow barrel mold 1, so that the output efficiency of the process is improved, the mold cost is saved, and the method is simple and reliable; the forming press roller 3 is only used for rolling and has smooth surface, materials are not easy to adhere, repeated use is facilitated, a small amount of materials are adhered in the hollow structure, the materials can be simply cleaned by a brush, and the cleaning is simple, time and labor are saved.

In this embodiment, extruder 4 is provided with two, and relative setting in the inside and outside both sides of fretwork barrel mould 1, like this, can extrude the material in the inside and outside both sides of fretwork barrel mould 1 to two shaping compression rollers 3 are crowded altogether in the inside and outside both sides of fretwork barrel mould 1, do not have the contact surface between the material of two extruders 4, and the clout film of the surface of mould, the burr is cleared up easily. It can be understood that the forming press roller 3 positioned on the inner side of the hollow barrel mold 1 is close to the hollow barrel mold 1, the relative gap is small, and the material layer on the inner side of the hollow barrel mold 1 can be broken when a product is peeled off.

Further, the hollow structure on the hollow barrel die 1 comprises vertical stripes and horizontal stripes, the vertical stripes are arranged on the inner side of the hollow barrel die 1 and extend along the circumferential direction of the hollow barrel die 1, the horizontal stripes are arranged on the outer side of the hollow barrel die 1 and extend along the circumferential direction of the hollow barrel die 1, the vertical stripes are perpendicular to the horizontal stripes, and the vertical stripes extend along the rotating direction of the hollow barrel die 1. Moreover, vertical stripe and horizontal stripe all are provided with a plurality ofly side by side, and here, vertical stripe and horizontal stripe are the slot that sets up on fretwork barrel mould 1 surface, and at the intersection of vertical stripe and horizontal stripe, vertical stripe and horizontal stripe link up mutually, like this to the material of the inside and outside both sides of fretwork barrel mould 1 is rolled the link up position of bonding at vertical stripe and horizontal stripe, and then realizes the joint of two-layer material, has saved glue bonding or hot melt adhesive's process, and is simple and reliable.

Wherein, the inner side of the hollowed barrel mould 1 is provided with a grinding wheel spindle which is positioned at the upstream of the stripping and winding device and is used for grinding off the material calendered at the inner side of the hollowed barrel mould 1 so as to strip subsequent products.

In this embodiment, the hollow barrel mold 1 is configured as an end-to-end mesh belt, which has a simple structure and a wide variety of mesh belts, is beneficial to rolling into various textures and hollow forms, has a low price, and is beneficial to saving the processing cost.

The transmission shaft 2 is provided with three and supports the hollow barrel mould 1 into triangular annular structure, and the structure that three point supported is firm, is favorable to hoisting device's stability, through segmenting the hollow barrel mould 1 to realize different processing technology, easily overhaul and maintain.

Of course, the transmission shafts 2 may be provided in more than three numbers or distributed on the same circumference.

In some preferred schemes, the stripping and rolling device comprises a stripping roller 5, which is used for stripping off the material on the hollow barrel die 1 to form a hollow floor mat product, specifically, the stripping roller 5 is supported on the outer side of the hollow barrel die 1 and opposite to the rotation direction of the hollow barrel die 1, and the product is stripped off through the friction between the stripping roller 5 and the hollow barrel die 1, so that the structure is simple and reliable.

And, peel off the coiling mechanism and still include rolling machine 6, and rolling machine 6 is located 5 low reaches of stripper roll for the product rolling after will peeling off, and specifically, rolling machine 6 includes two rolling axles, and two rolling axles rotate the direction unanimously, and have the clearance between two rolling axles, and when the product was carried between two rolling axles, the product stretched into the clearance to buckle under two rolling axle's effect, and the rolling between two rolling axles.

Of course, in order to prevent the product which is not peeled from the hollow barrel die 1 from being separated from the hollow barrel die 1 under the action of self gravity, a carrier roller is arranged below the hollow barrel die 1.

This embodiment mode still provides a fretwork ground mat processing technology, based on foretell novel fretwork ground mat processingequipment, including:

filling the material between the hollow mold and the forming press roll 3 through an extruder 4;

here, can only fill in the outside of fretwork bucket mould 1, also can fill in the inside and outside both sides of fretwork bucket mould 1, realize that single face extrudes and two-sided extrusion.

Rolling the material on a hollow mold through a forming press roller 3;

therefore, under the action of the forming press roller 3, the material is rolled on the hollow barrel die 1, so that the texture form of the product is matched with the structure of the hollow barrel die 1.

And stripping and rolling the product from the hollow mold through the stripping and rolling device.

Thus, the design of the hollow barrel mold 1 is adopted to complete the rolling, molding and hollowing of the product at the same time, which is beneficial to improving the output efficiency of the process, saving the mold cost and being simple and reliable; the forming press roller 3 is only used for rolling and has smooth surface, materials are not easy to adhere, repeated use is facilitated, a small amount of materials are adhered in the hollow structure, the materials can be simply cleaned by a brush, and the cleaning is simple, time and labor are saved.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.

Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.

Claims

1. The utility model provides a novel fretwork ground mat processingequipment which characterized in that, including:

the barrel molding die comprises a hollow barrel die (1), wherein the hollow barrel die (1) is in an annular strip shape and is provided with a hollow structure;

the transmission shaft (2) is positioned on the inner side of the hollow barrel mold (1) and is used for driving the hollow barrel mold (1) to rotate;

the two forming compression rollers (3) are oppositely arranged on the inner side and the outer side of the hollow barrel mould (1);

the extruder (4) is positioned at the upstream of the forming compression rollers (3) and is used for extruding the mixed materials between the two forming compression rollers (3), and the extruder (4) is arranged at the outer side of the hollow barrel die (1);

and the stripping and winding device is positioned on the downstream of the forming press roller (3) and is used for stripping and winding the product on the hollow barrel mold (1).

2. A novel hollowed-out floor mat processing device as claimed in claim 1, wherein the extruder (4) is provided with two, and oppositely arranged at the inner side and the outer side of the hollowed-out barrel mold (1).

3. The processing device of the novel hollow floor mat as claimed in claim 2, wherein the hollow structure comprises a plurality of vertical stripes arranged inside the hollow barrel mold (1) and extending along the circumferential direction of the hollow barrel mold (1), and a plurality of horizontal stripes arranged outside the hollow barrel mold (1) and extending along the circumferential direction perpendicular to the hollow barrel mold (1), and the vertical stripes and the horizontal stripes are communicated at the intersection.

4. A novel hollowed-out floor mat processing device as claimed in claim 3, wherein a grinding wheel spindle is arranged on the inner side of the hollowed-out barrel mold (1), and the grinding wheel spindle is positioned at the upstream of the stripping and rolling device.

5. A novel hollowed-out floor mat processing device as claimed in claim 1, wherein the hollowed-out barrel mold (1) is configured as a net belt connected end to end.

6. A novel hollowed-out floor mat processing device as claimed in claim 1, wherein the transmission shaft (2) is provided with three parts and supports the hollowed-out barrel mold (1) into a triangular shape.

7. A novel hollowed-out floor mat processing device as claimed in claim 1, wherein said stripping and rolling device comprises a stripping roller (5), said stripping roller (5) is against the outside of said hollowed-out barrel mold (1) and is opposite to the rotation direction of said hollowed-out barrel mold (1).

8. A novel hollowed-out floor mat processing device as claimed in claim 7, wherein said stripping and winding device further comprises a winding device (6) located downstream of said stripping roller (5), said winding device (6) comprising two winding shafts, said two winding shafts rotating in the same direction and being capable of winding a product between said two winding shafts.

9. A novel hollowed-out floor mat processing device as claimed in claim 1, wherein a supporting roller is arranged below the hollowed-out barrel mold (1).

10. A novel hollowed-out floor mat processing technology based on the novel hollowed-out floor mat processing device as claimed in any one of claims 1 to 9, which is characterized by comprising the following steps:

filling the material between the hollow mold and the forming press roll (3) through an extruder (4);

rolling the material on the hollow mold through the forming press roll (3);