CN111016002B - Natural rubber processing equipment utilizing image recognition - Google Patents
Natural rubber processing equipment utilizing image recognition Download PDFInfo
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- CN111016002B CN111016002B CN201911381192.4A CN201911381192A CN111016002B CN 111016002 B CN111016002 B CN 111016002B CN 201911381192 A CN201911381192 A CN 201911381192A CN 111016002 B CN111016002 B CN 111016002B
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- cavity
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- rubber
- cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/02—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of crude rubber, gutta-percha, or similar substances
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a natural rubber processing device utilizing image recognition, which comprises an illumination box, wherein a lamp cavity is arranged in the illumination box, a collection cavity which is positioned at the upper side of the lamp cavity and is communicated with the lamp cavity is arranged in the illumination box, a soft light plate is fixedly arranged at the communication part of the collection cavity and the lamp cavity, an illumination lamp is arranged in the lamp cavity, a rubber sheet to be cleaned is placed on the upper end surface of the illumination box, a support plate is fixedly arranged at the upper side of the illumination box, a pressing mechanism is arranged at the lower side of the support plate and clamps the rubber sheet, the invention adopts an image recognition technology, the position and the size of impurities are determined by carrying out image acquisition on the rubber sheet, then the impurities are removed by using a cutter, compared with manual processing, the efficiency is improved, the labor cost is saved, and the omission problem of the manual processing is avoided, the processing quality of the rubber is ensured.
Description
Technical Field
The invention relates to the technical field of image recognition, in particular to natural rubber processing equipment utilizing image recognition.
Background
The natural rubber is prepared by extracting colloid from plants such as rubber trees, rubber grasses and the like and then processing the extracted colloid, has the capability of quick recovery, has good physical and mechanical properties and chemical stability, is a basic raw material in the rubber industry, is collected and processed to coagulate rubber juice into solid, and then is made into a sheet shape, and impurities such as insects, barks and the like mixed in the process of collecting the rubber juice exist in the rubber sheet.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a natural rubber processing device utilizing image recognition, which overcomes the problems.
The invention is realized by the following technical scheme.
A natural rubber processing device utilizing image recognition comprises a lighting box, wherein a lamp cavity is arranged in the lighting box, a collecting cavity which is positioned on the upper side of the lamp cavity and is communicated with the lamp cavity is arranged in the lighting box, a soft light plate is fixedly arranged at the communication position of the collecting cavity and the lamp cavity, a lighting lamp is arranged in the lamp cavity, a rubber sheet to be cleaned of impurities is placed on the upper end surface of the lighting box, a supporting plate is fixedly arranged on the upper side of the lighting box, a pressing mechanism is arranged on the lower side of the supporting plate and clamps the rubber sheet, an image collector is arranged on the lower side of the supporting plate and can collect and recognize the impurities in the rubber sheet for the rubber sheet image, a walking mechanism is arranged on the lower side of the supporting plate, a cutting mechanism is arranged on the lower side of the walking mechanism, a containing cavity is arranged in the rear wall of the collecting cavity, and, the fixed rotation motor that is equipped with of wall behind the slip chamber, it has the threaded rod to rotate motor front side power connection, slip in the slip chamber be equipped with threaded rod threaded connection's screw thread slider, accomodate in the chamber be equipped with screw thread slider fixed connection's scraping wings, the collection chamber is the opening forward, terminal surface demountable installation has the collecting box before the illumination box, and the rubber that is cut falls into in the collection chamber by the scraping wings pushes store in the collecting box.
Further, the traveling mechanism comprises a first electric guide rail which is fixedly arranged in the supporting plate and longitudinally arranged front and back, a second electric guide rail which is transversely arranged is installed on the lower side of the first electric guide rail, and the cutting mechanism is installed on a sliding block on the lower side of the second electric guide rail.
Further, the cutting mechanism comprises a rotating motor fixedly arranged on the lower end face of a sliding block on the lower side of the second electric guide rail, a rotating shaft is in power connection with the lower side of the rotating motor, a rotary table is fixedly arranged at the lower end of the rotating shaft, an installation cavity penetrating through the rotary table from top to bottom is arranged in the rotary table, an annular reset sliding groove is formed in the inner wall of the installation cavity, an annular sliding block capable of sliding up and down is arranged in the reset sliding groove, a jacking spring is connected between the annular sliding block and the bottom wall of the reset sliding groove, a rotatable cutter is installed in the installation cavity and is rotatably connected with the annular sliding block, a cutter inner cavity with a downward opening is arranged in the cutter, and a lower pressing plate capable of sliding up and down and used for ejecting.
Further, be equipped with the through hole that runs through from top to bottom in the sword inner chamber roof, the holding down plate with be connected with reset spring between the sword inner chamber roof, the fixed armature that is equipped with of cutter up end bilateral symmetry, the fixed electric telescopic handle that is equipped with of terminal surface under the slider of second electric guide downside, the installation piece is installed to the electric telescopic handle downside, the fixed motor power that is equipped with in the installation piece, motor power downside power is connected with the axis of rotation, the fixed electro-magnet that is equipped with of terminal surface bilateral symmetry under the axis of rotation, the fixed electric putter that is equipped with in the axis of rotation.
Further, hold-down mechanism include bilateral symmetry fixed set up in the cylinder of terminal surface under the backup pad, the connection frame is installed to the cylinder downside, the fixed four connecting rods that are provided with of terminal surface under the connection frame, the fixed pressure strip that is equipped with of connecting rod lower extreme, image collector install in on the connecting rod.
The invention has the beneficial effects that: according to the invention, the image recognition technology is adopted, the position and the size of the impurities are determined by carrying out image acquisition on the rubber sheet, and then the impurities are removed by using the cutter, so that compared with manual treatment, the efficiency is improved, the labor cost is saved, the omission problem in manual treatment is avoided, and the treatment quality of the rubber is ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure at A-A in FIG. 1;
FIG. 3 is a schematic view of the structure at B-B in FIG. 1;
FIG. 4 is a schematic cross-sectional view of the mounting block and the rotating shaft of FIG. 1;
fig. 5 is a schematic view of the structure at C-C in fig. 3.
Detailed Description
The invention will now be described in detail with reference to fig. 1-5, wherein for ease of description the orientations described hereinafter are now defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
With reference to fig. 1-5, the natural rubber processing apparatus using image recognition mainly includes a lighting box 10, a lamp cavity 33 is disposed in the lighting box 10, a collecting cavity 11 disposed on the upper side of the lamp cavity 33 and communicated with the lamp cavity 33 is disposed in the lighting box 10, a light softening plate 31 is fixedly disposed at the communication position of the collecting cavity 11 and the lamp cavity 33, a lighting lamp 32 is disposed in the lamp cavity 33, a rubber sheet to be cleaned of impurities is placed on the upper end surface of the lighting box 10, a supporting plate 17 is fixedly disposed on the upper side of the lighting box 10, a pressing mechanism 62 is disposed on the lower side of the supporting plate 17, the pressing mechanism 62 clamps the rubber sheet, an image collector 14 is disposed on the lower side of the supporting plate 17, the image collector 14 can collect and recognize the impurities in the rubber sheet from the rubber sheet, a traveling mechanism 60 is disposed on the lower side of the supporting plate 17, a cutting mechanism 61 is disposed on the lower side, collect and be equipped with in the chamber 11 back wall and accomodate chamber 36, be equipped with the slip chamber 29 in the chamber 11 right side wall of collection, the fixed rotation motor 35 that is equipped with in slip chamber 29 back wall, it has threaded rod 28 to rotate motor 35 front side power connection, slide in the chamber 29 be equipped with threaded rod 28 threaded connection's screw thread slider 34, accomodate in the chamber 36 be equipped with screw thread slider 34 fixed connection's scraping wings 30, collect the forward opening in chamber 11, illumination box 10 front end face demountable installation has collecting box 37, by the cut rubber fall into collect in the chamber 11 by scraping wings 30 pushes away in the collecting box 37 stores.
Advantageously, the running mechanism 60 comprises a first electric rail 19 fixedly arranged in the supporting plate 17 and longitudinally arranged in a front-back direction, a second electric rail 18 transversely arranged is mounted on the lower side of the first electric rail 19, and the cutting mechanism 61 is mounted on a slide block on the lower side of the second electric rail 18.
Beneficially, the cutting mechanism 61 includes a rotating electrical machine 21 fixedly disposed on a lower end surface of a sliding block on a lower side of the second electrical guide rail 18, a rotating shaft 22 is dynamically connected to a lower side of the rotating electrical machine 21, a rotating disc 26 is fixedly disposed on a lower end of the rotating shaft 22, an installation cavity 40 penetrating vertically is disposed in the rotating disc 26, an annular reset sliding groove 51 is disposed in an inner wall of the installation cavity 40, an annular sliding block 46 capable of sliding vertically is disposed in the reset sliding groove 51, a top pressure spring 50 is connected between the annular sliding block 46 and a bottom wall of the reset sliding groove 51, a rotatable cutter 27 is mounted in the installation cavity 40, the cutter 27 is rotatably connected to the annular sliding block 46, a cutter inner cavity 45 opened downward is disposed in the cutter 27, and a lower pressing plate 44 capable of sliding vertically and used for ejecting cut rubber is disposed in the cutter inner.
Beneficially, a through hole 38 penetrating through the top wall of the knife inner cavity 45 is formed in the top wall of the knife inner cavity 45, a return spring 43 is connected between the lower pressing plate 44 and the top wall of the knife inner cavity 45, armatures 39 are fixedly arranged on the upper end surface of the knife 27 in a bilateral symmetry manner, an electric telescopic rod 20 is fixedly arranged on the lower end surface of the slider on the lower side of the second electric guide rail 18, an installation block 23 is mounted on the lower side of the electric telescopic rod 20, a power motor 42 is fixedly arranged in the installation block 23, a rotating shaft 24 is dynamically connected to the lower side of the power motor 42, electromagnets 25 are fixedly arranged on the lower end surface of the rotating shaft 24 in.
Beneficially, the pressing mechanism 62 includes air cylinders 16 which are fixedly disposed on the lower end surface of the supporting plate 17 in a bilateral symmetry manner, a connecting frame 15 is mounted on the lower side of the air cylinders 16, four connecting rods 13 are fixedly disposed on the lower end surface of the connecting frame 15, a pressing plate 12 is fixedly disposed on the lower ends of the connecting rods 13, and the image collector 14 is mounted on the connecting rods 13.
The working steps are as follows: placing the rubber sheet on the upper end face of the lighting box 10, starting the air cylinder 16, driving the connecting frame 15 to drive the connecting rod 13 to descend, and driving the pressing plate 12 to descend by the connecting rod 13 to press the rubber sheet;
the illuminating lamp 32 is started to irradiate the rubber sheet, the image collector 14 is started to collect images of the rubber sheet and determine the position of impurities in the rubber sheet;
the first electric guide rail 19 and the second electric guide rail 18 are started, the rotating disc 26 moves to a position with impurities, the rotating motor 21 is started to enable the rotating shaft 22 to drive the rotating disc 26 to rotate, so that the cutter 27 corresponding to the size of the impurities rotates to the front side, the electric telescopic rod 20 is started to enable the mounting block 23 to drive the rotating shaft 24 to descend, the electromagnet 25 is electrified after the electromagnet 25 abuts against the armature 39 on the upper end surface of the cutter 27, the power motor 42 is started to drive the cutter 27 to rotate through the rotating shaft 24 and the electromagnet 25, the cutter 27 descends while rotating, so that the impurities in the rubber sheet are cut, and a part of rubber with the impurities enters the cutter inner cavity 45;
the electric push rod 41 is started to extend downwards, enters the cutter inner cavity 45 through the through hole 38 and pushes the lower pressing plate 44 to descend, rubber with impurities in the cutter inner cavity 45 is ejected out, and the rubber with impurities falls into the collection cavity 11;
the electric telescopic rod 20 is started to enable the mounting block 23 to ascend, the cutter 27 is reset under the action of the jacking spring 50, and the first electric guide rail 19 and the second electric guide rail 18 are started to continuously remove other impurities;
after all impurities are removed, the rubber with the impurities is in the collection cavity 11, the turntable 26 and the mounting block 23 are reset, the rotating motor 35 is started to rotate the threaded rod 28, and the threaded sliding block 34 drives the material pushing plate 30 to move forwards to push the rubber with the impurities in the collection cavity 11 into the collection box 37 for storage;
after the material pushing plate 30 is reset, the rubber sheet with the impurities removed can be taken down and replaced by the next rubber sheet.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (2)
1. A natural rubber processing device using image recognition, comprising an illumination box in which a lamp chamber is provided, characterized in that: the illumination box is internally provided with a collection cavity which is positioned at the upper side of the lamp cavity and is communicated with the lamp cavity, the connection part of the collection cavity and the lamp cavity is fixedly provided with a soft light plate, the lamp cavity is internally provided with an illumination lamp, a rubber sheet to be cleaned of impurities is placed on the upper end surface of the illumination box, the upper side of the illumination box is fixedly provided with a support plate, the lower side of the support plate is provided with a pressing mechanism, the pressing mechanism clamps the rubber sheet tightly, the lower side of the support plate is provided with an image collector, the image collector can collect the rubber sheet image and identify the impurities in the rubber sheet, the lower side of the support plate is provided with a walking mechanism, the lower side of the walking mechanism is provided with a cutting mechanism, the rear wall of the collection cavity is internally provided with a storage cavity, the right wall of the collection cavity is internally provided with a sliding, a threaded sliding block in threaded connection with the threaded rod is arranged in the sliding cavity in a sliding mode, a material pushing plate fixedly connected with the threaded sliding block is arranged in the containing cavity, the collecting cavity is opened forwards, a collecting box is detachably mounted on the front end face of the lighting box, and cut rubber falls into the collecting cavity and is queued in the collecting box by the material pushing plate for storage; the travelling mechanism comprises a first electric guide rail which is fixedly arranged in the supporting plate and longitudinally arranged front and back, a second electric guide rail which is transversely arranged is arranged at the lower side of the first electric guide rail, and the cutting mechanism is arranged on a slide block at the lower side of the second electric guide rail; the cutting mechanism comprises a rotating motor fixedly arranged on the lower end face of a sliding block at the lower side of the second electric guide rail, the lower side of the rotating motor is in power connection with a rotating shaft, the lower end of the rotating shaft is fixedly provided with a turntable, an installation cavity penetrating up and down is arranged in the turntable, an annular reset sliding chute is arranged in the inner wall of the installation cavity, an annular sliding block capable of sliding up and down is arranged in the reset sliding chute, a jacking spring is connected between the annular sliding block and the bottom wall of the reset sliding chute, a rotatable cutter is arranged in the installation cavity, the cutter is rotatably connected with the annular sliding block, a cutter inner cavity with a downward opening is arranged in the cutter, and a lower pressing plate capable of sliding up and down and used for ejecting out cut rubber is; the utility model discloses a cutting tool, including sword inner chamber roof, bottom plate, electric telescopic handle, installation piece, fixed power motor that is equipped with in the installation piece, be equipped with the through hole that runs through from top to bottom in the sword inner chamber roof, the bottom plate with be connected with reset spring between the sword inner chamber roof, the fixed armature that is equipped with of cutter up end bilateral symmetry, the fixed electric telescopic handle that is equipped with of terminal surface under the slider of second electric guide rail downside, the installation piece is installed to the electric telescopic handle downside, the fixed power motor that is equipped with in the installation piece, power motor downside power connection has the axis of rotation.
2. The apparatus for processing natural rubber using image recognition according to claim 1, wherein: the pressing mechanism comprises a cylinder which is arranged on the lower end face of the supporting plate in a bilateral symmetry mode, a connecting frame is installed on the lower side of the cylinder, four connecting rods are fixedly arranged on the lower end face of the connecting frame, a pressing plate is fixedly arranged at the lower end of each connecting rod, and the image collector is installed on the connecting rods.
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CN201911381192.4A CN111016002B (en) | 2019-12-28 | 2019-12-28 | Natural rubber processing equipment utilizing image recognition |
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CN201911381192.4A CN111016002B (en) | 2019-12-28 | 2019-12-28 | Natural rubber processing equipment utilizing image recognition |
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CN111016002A CN111016002A (en) | 2020-04-17 |
CN111016002B true CN111016002B (en) | 2021-03-30 |
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JP5528614B1 (en) * | 2013-08-30 | 2014-06-25 | トタニ技研工業株式会社 | Plastic film punching equipment |
CN105922312B (en) * | 2016-06-07 | 2018-07-10 | 枣阳市东航塑编彩印有限公司 | A kind of Polywoven Bag produces optometry equipment |
CN206368291U (en) * | 2017-02-23 | 2017-08-01 | 雅派朗迪(北京)科技发展股份有限公司 | A kind of full-automatic fabric performance detection apparatus |
CN207954102U (en) * | 2018-03-12 | 2018-10-12 | 苏州华尔迪胶粘五金制品有限公司 | A kind of waste discharge die-cutting rule structure |
CN209141086U (en) * | 2018-11-19 | 2019-07-23 | 张宇 | A kind of die punching materials slag cleaning device |
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