CN111015879A - Semi-carbonization method and equipment for single-layer bamboo-wood tableware - Google Patents
Semi-carbonization method and equipment for single-layer bamboo-wood tableware Download PDFInfo
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- CN111015879A CN111015879A CN201911395846.9A CN201911395846A CN111015879A CN 111015879 A CN111015879 A CN 111015879A CN 201911395846 A CN201911395846 A CN 201911395846A CN 111015879 A CN111015879 A CN 111015879A
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- bamboo
- tableware
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- wood
- mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/24—Manufacture or reconditioning of specific semi-finished or finished articles of household utensils, e.g. spoons, clothes hangers, clothes pegs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/06—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by burning or charring, e.g. cutting with hot wire
Abstract
The invention relates to a semi-carbonization method of single-layer bamboo-wood tableware, which comprises the following steps: placing the bamboo and wood tableware product in a mould matched with the bamboo and wood tableware product; the mould is closed and clings to the outer surface of the bamboo and wood tableware product; heating the mould to carbonize the outer surface of the bamboo and wood tableware product inside the mould; the method can quickly and uniformly carbonize the outer surface of the bamboo tableware to form a compact protective carbon layer, has high processing speed, is suitable for batch production, has good effects of mould prevention, insect prevention and deformation prevention, does not need to additionally add additives such as medicaments, does not pollute the environment, and does not damage the health of users.
Description
Technical Field
The invention relates to the technical field of bamboo and wood tableware processing, in particular to a semi-carbonization method and equipment for single-layer bamboo and wood tableware.
Background
With the improvement of living standard, the environmental protection consciousness of people is gradually strengthened, the common plastic tableware has great pollution to the environment, and bamboo tableware is increasingly replacing plastic tableware;
when the tableware of bamboo and wood is processed, most of the tableware adopts soaking liquid medicine or surface painting treatment to prevent mildew, insects and deformation, and the mode has low production efficiency, pollutes the environment and damages the health of users.
Disclosure of Invention
The invention aims to solve the technical problem of providing a semi-carbonization method and equipment for single-layer bamboo and wood tableware aiming at the defects in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a semi-carbonization method for single-layer bamboo-wood tableware is constructed, wherein the realization method comprises the following steps:
the first step is as follows: placing the bamboo and wood tableware product in a mould matched with the bamboo and wood tableware product;
the second step is that: the mould is closed and clings to the outer surface of the bamboo and wood tableware product;
the third step: the mould is heated to carbonize the outer surface of the bamboo and wood tableware product inside the mould.
The invention relates to a semi-carbonization method of single-layer bamboo-wood tableware, wherein the mold adopts a mold of a hot-press forming machine.
The semi-carbonization method of the single-layer bamboo tableware, disclosed by the invention, is characterized in that in the second step, the mould is completely attached to the outer surface of a bamboo tableware product in a pressure applying mode.
The semi-carbonization method of the single-layer bamboo-wood tableware, disclosed by the invention, is characterized in that the applied pressure value ranges from 2 KG/CM to 35 KG/CM.
The semi-carbonization method of the single-layer bamboo tableware, disclosed by the invention, is characterized in that the temperature range of the mold in the third step is 240-280 ℃.
The semi-carbonization method of the single-layer bamboo-wood tableware, disclosed by the invention, is characterized in that the heating time in the third step is 10-60 seconds.
The single-layer bamboo tableware semi-carbonization equipment comprises an upper die and a lower die matched with the upper die; the heating device also comprises a press machine for providing die-clamping pressure for the upper die and the lower die, and a heating assembly for heating the upper die and the lower die; the upper die and the lower die are both provided with profiling parts matched with the bamboo tableware to be processed, and the profiling parts surround a cavity formed by closing when the profiling parts are closed and are matched with the appearance of the bamboo tableware.
The single-layer bamboo tableware semi-carbonization equipment comprises an upper die and a lower die, wherein the upper die and the lower die are respectively provided with a plurality of profile modeling pieces.
The invention has the beneficial effects that: the method can quickly and uniformly carbonize the outer surface of the bamboo tableware to form a compact protective carbon layer, has high processing speed, is suitable for batch production, has good effects of mould prevention, insect prevention and deformation prevention, does not need to additionally add additives such as medicaments, does not pollute the environment, and does not damage the health of users.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the present invention will be further described with reference to the accompanying drawings and embodiments, wherein the drawings in the following description are only part of the embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive efforts according to the accompanying drawings:
FIG. 1 is a flow chart of a semi-carbonization method for single-layer bamboo tableware according to a preferred embodiment of the present invention;
FIG. 2 is a schematic structural view of a semi-carbonizing apparatus for single-layer bamboo and wood tableware according to a preferred embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without inventive step, are within the scope of the present invention.
The semi-carbonization method of the single-layer bamboo-wood tableware of the preferred embodiment of the invention is realized as follows as shown in figure 1:
s01: placing the bamboo and wood tableware product in a mould matched with the bamboo and wood tableware product;
s02: the mould is closed and clings to the outer surface of the bamboo and wood tableware product;
s03: heating the mould to carbonize the outer surface of the bamboo and wood tableware product inside the mould;
the method can quickly and uniformly carbonize the outer surface of the bamboo tableware to form a compact protective carbon layer, has high processing speed, is suitable for batch production, has good effects of mould prevention, insect prevention and deformation prevention, does not need to additionally add additives such as medicaments, does not pollute the environment, and does not damage the health of users.
Preferably, the mould is a mould of a hot-press forming machine; the hot-pressing carbonization operation can be directly finished in the existing hot-pressing forming machine, when the hot-pressing forming machine is used, the mould on the hot-pressing forming machine is replaced by a mould matched with the bamboo and wood tableware, and then the production operation can be carried out by adjusting the pressure value, the heating temperature and the heating time, so that the cost is low;
other configurations of devices or combinations of devices may of course be used to operate in accordance with this principle.
Preferably, in the step S02, the pressure is applied by the mold, so that the mold is completely attached to the outer surface of the bamboo and wood tableware product; the applied pressure value is in the range of 2-35 KG/CM; through the pressurized mode for bamboo wood tableware can hug closely with the mould completely, so that the carbonization is more comprehensive after the back heats the carbonization.
Preferably, the temperature range of the mold in S03 is 240-280 ℃; heating in S03 for 10-60 seconds;
it should be understood that, according to the difference of the actual bamboo and wood materials, the time and temperature required for completing carbonization are different, and the variation mode based on the temperature and time is also within the protection scope of the present application.
Preferably, in S01 and/or S02, the mold is subjected to a preheating treatment; the time for the mold to reach the specified temperature during carbonization is shortened, and the processing speed is improved;
of course, heating the mold before pressing may be used, and such a simple alternative is also within the scope of the present application.
According to the semi-carbonization method of the single-layer bamboo-wood tableware, as shown in figure 2, the semi-carbonization equipment of the single-layer bamboo-wood tableware comprises an upper die 1 and a lower die 2 matched with the upper die; the device also comprises a press machine 3 for providing die-closing pressure for the upper die 1 and the lower die 2, and a heating assembly 4 for heating the upper die 1 and the lower die 2; the upper die 1 and the lower die 2 are both provided with profiling parts 5 matched with bamboo tableware to be processed, and a cavity formed by enclosing the two profiling parts 5 when the two profiling parts are closed is matched with the appearance of the bamboo tableware;
when in processing, the bamboo tableware is placed on the profiling parts 5 of the lower die 2, the press machine 3 drives the upper die 1 to move downwards to be matched with the lower die 2, the two profiling parts 5 are tightly attached to the bamboo tableware, the press machine 3 keeps a certain pressing force, and the heating component 4 heats the upper die 1 and the lower die 2, so that the outer surface of the bamboo tableware is carbonized, the structure is simple, and the processing is convenient;
the heating component 4 can adopt the existing heating wires, heating rods and other modes; the two dummy parts 5 are arranged according to the tableware to be processed, for example, a dish, and the dummy part 5 of the lower die 2 has a concave shape corresponding to the bottom surface of the dish, and the dummy part 5 of the upper die has a convex shape corresponding to the upper surface of the dish.
Preferably, go up and all be provided with a plurality of imitative type pieces 5 on mould 1 and the lower mould 2 to the carbonization of carrying on of mass is processed, promotes production efficiency.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (9)
1. A semi-carbonization method for single-layer bamboo tableware is characterized by comprising the following steps:
the first step is as follows: placing the bamboo and wood tableware product in a mould matched with the bamboo and wood tableware product;
the second step is that: the mould is closed and clings to the outer surface of the bamboo and wood tableware product;
the third step: the mould is heated to carbonize the outer surface of the bamboo and wood tableware product inside the mould.
2. The semi-carbonization method of single-layer bamboo and wood tableware according to claim 1, wherein the mold is a mold of a hot press molding machine.
3. A single layer bamboo tableware semi-carbonization process according to claim 1 or 2, characterized in that in the second step the mould is brought to bear completely against the outer surface of the bamboo tableware product by means of pressure exerted by the mould.
4. The method of semi-carbonizing single-layer bamboo-wood tableware according to claim 3, wherein the pressure is applied at a value in the range of 2 to 35 KG/CM.
5. The semi-carbonization method of single-layer bamboo and wood tableware according to claim 1 or 2, wherein the temperature of the mold in the third step is in the range of 240 ℃ and 280 ℃.
6. The semi-carbonization method of single-layer bamboo-wood tableware according to claim 5, wherein the heating time in the third step is 10 to 60 seconds.
7. The single-layer bamboo-wood tableware semi-carbonization method according to claim 1, wherein the mold is subjected to a preheating treatment in the first step and/or the second step.
8. The single-layer bamboo tableware semi-carbonization device is characterized by comprising an upper die and a lower die matched with the upper die, wherein the upper die is arranged on the lower die; the heating device also comprises a press machine for providing die-clamping pressure for the upper die and the lower die, and a heating assembly for heating the upper die and the lower die; the upper die and the lower die are both provided with profiling parts matched with the bamboo tableware to be processed, and the profiling parts surround a cavity formed by closing when the profiling parts are closed and are matched with the appearance of the bamboo tableware.
9. The single-layer bamboo-wood tableware semi-carbonization apparatus according to claim 8, wherein a plurality of the dummy pieces are provided on both the upper die and the lower die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911395846.9A CN111015879A (en) | 2019-12-30 | 2019-12-30 | Semi-carbonization method and equipment for single-layer bamboo-wood tableware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911395846.9A CN111015879A (en) | 2019-12-30 | 2019-12-30 | Semi-carbonization method and equipment for single-layer bamboo-wood tableware |
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| CN111015879A true CN111015879A (en) | 2020-04-17 |
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| CN201911395846.9A Pending CN111015879A (en) | 2019-12-30 | 2019-12-30 | Semi-carbonization method and equipment for single-layer bamboo-wood tableware |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113323977A (en) * | 2021-06-01 | 2021-08-31 | 东营博瑞制动系统有限公司 | Carbonization treatment method for brake pad lining |
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| JP2005186539A (en) * | 2003-12-26 | 2005-07-14 | Olympus Corp | Working method of wood surface |
| CN101024292A (en) * | 2006-10-15 | 2007-08-29 | 林智勇 | Method for making surface-carbonized bamboo-wood products |
| CN101214675A (en) * | 2008-01-08 | 2008-07-09 | 涂登云 | Timber wood hot pressing charing intensification method |
| CN103131437A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Manufacturing method of solid bamboo charcoal in compression molding mode |
| CN104476645A (en) * | 2014-11-30 | 2015-04-01 | 湖北燕加隆木制品有限公司 | Automatic floor surface layer carbonization method and device based on hot press |
| CN104875266A (en) * | 2015-06-29 | 2015-09-02 | 桦甸市惠邦木业有限责任公司 | Charring solid-wood composite board and production method thereof |
| CN108081421A (en) * | 2016-11-22 | 2018-05-29 | 株洲祥能新竹材产业园区开发有限公司 | A kind of carbonization shaping bamboo wood and preparation method and application |
| JP6432053B2 (en) * | 2016-03-28 | 2018-12-05 | 正倫 佐藤 | Method for carbonizing surface layer of wood or woody material |
-
2019
- 2019-12-30 CN CN201911395846.9A patent/CN111015879A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005186539A (en) * | 2003-12-26 | 2005-07-14 | Olympus Corp | Working method of wood surface |
| CN101024292A (en) * | 2006-10-15 | 2007-08-29 | 林智勇 | Method for making surface-carbonized bamboo-wood products |
| CN101214675A (en) * | 2008-01-08 | 2008-07-09 | 涂登云 | Timber wood hot pressing charing intensification method |
| CN103131437A (en) * | 2011-11-25 | 2013-06-05 | 仇峰 | Manufacturing method of solid bamboo charcoal in compression molding mode |
| CN104476645A (en) * | 2014-11-30 | 2015-04-01 | 湖北燕加隆木制品有限公司 | Automatic floor surface layer carbonization method and device based on hot press |
| CN104875266A (en) * | 2015-06-29 | 2015-09-02 | 桦甸市惠邦木业有限责任公司 | Charring solid-wood composite board and production method thereof |
| JP6432053B2 (en) * | 2016-03-28 | 2018-12-05 | 正倫 佐藤 | Method for carbonizing surface layer of wood or woody material |
| CN108081421A (en) * | 2016-11-22 | 2018-05-29 | 株洲祥能新竹材产业园区开发有限公司 | A kind of carbonization shaping bamboo wood and preparation method and application |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113323977A (en) * | 2021-06-01 | 2021-08-31 | 东营博瑞制动系统有限公司 | Carbonization treatment method for brake pad lining |
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Application publication date: 20200417 |