CN111014627A - Aluminum product casting process and trimming equipment thereof - Google Patents
Aluminum product casting process and trimming equipment thereof Download PDFInfo
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- CN111014627A CN111014627A CN201911293152.4A CN201911293152A CN111014627A CN 111014627 A CN111014627 A CN 111014627A CN 201911293152 A CN201911293152 A CN 201911293152A CN 111014627 A CN111014627 A CN 111014627A
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- aluminum plate
- aluminum
- trimming
- casting machine
- protective cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
- B22D31/007—Tumbling mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
Abstract
The invention discloses an aluminum product casting process and a trimming device thereof, belonging to the field of aluminum product casting, and the technical scheme is characterized by comprising an aluminum plate casting machine, a quenching bath and a trimming table attached to the quenching bath, wherein the top of the quenching bath is provided with a three-axis manipulator, the front side of the trimming table is fixedly provided with a controller, the top of the trimming table is fixedly connected with a protective cover, the front side and the back side of the protective cover are both fixedly provided with first air cylinders, the two first air cylinders penetrate through the protective cover and are fixedly connected with an edge grinding device, the top of the trimming table is provided with second grinding rollers distributed at equal intervals, the top of the trimming table is fixedly provided with a second air cylinder, the bottom of the second air cylinder penetrates through the protective cover and is fixedly connected with a cleaning device, and the top of the trimming table is provided with a flaw detection device positioned on. The invention has the effects of cleaning the aluminum plate more efficiently, reducing manual operation and preventing burrs from damaging hands.
Description
Technical Field
The invention relates to an aluminum product casting process, in particular to an aluminum product casting process and a trimming device thereof.
Background
The aluminum product is a general name of daily necessities and industrial goods which are processed by adopting aluminum alloy as a main raw material. Aluminum alloys are a generic term for aluminum-based alloys. The main alloying elements are copper, silicon, magnesium, zinc and manganese, and the secondary alloying elements are nickel, iron, titanium, chromium, lithium and the like. The aluminum alloy has low density, high strength, good plasticity, excellent electric conductivity, heat conductivity and corrosion resistance, is widely used in industry, and is second to steel in use amount.
In the present aluminum product casting process, especially, the product surface that aluminum plate cast out has impurity such as more burr mostly, and traditional burr clearance mode is mostly artifical and clears up it, and artifical clearance efficiency is lower, and clears up the in-process burr and injure the staff easily, has certain potential safety hazard.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides aluminum product trimming equipment which has the advantages that the aluminum plate is more efficiently cleaned, the manual operation is reduced, and the phenomenon that burrs damage hands is avoided.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an aluminum product trimming equipment, includes aluminum plate casting machine, quenching bath and with the trimming table of quenching bath laminating, the top in quenching bath is provided with the triaxial manipulator, the positive fixed mounting of trimming table has the controller, the top fixedly connected with protection casing of trimming table, the front and the equal fixed mounting in the back of protection casing have first cylinder, two first cylinder all runs through protection casing and fixedly connected with edging device, the top of trimming table is provided with the second grinding roller that the equidistance distributes, the top fixed mounting of trimming table has the second cylinder, the bottom of second cylinder runs through protection casing and fixedly connected with cleaning device, the top of trimming table is provided with the device of detecting a flaw that is located protection casing one side.
Through adopting above-mentioned technical scheme, cast aluminum plate enters into the quenching bath and quenches, the back is accomplished in the quenching, the triaxial manipulator with the aluminum plate centre gripping to the finishing bench, first cylinder promotes edging device this moment, make edging device block aluminum plate's both sides, the second cylinder promotes cleaning device simultaneously, make cleaning device press at aluminum plate's top, the drive of cooperation second grinding roller, make aluminum plate at the in-process that gos forward, can get rid of its both sides simultaneously, the burr of top and bottom, cleaning efficiency is higher, in addition, the cooperation is detected a flaw the device, can detect out aluminum plate surface crack and inside quality problem, thereby make finished product aluminum plate's quality higher.
The invention is further configured to: the aluminum plate casting machine is a high-pressure casting machine.
By adopting the technical scheme, the high-pressure casting machine is a casting machine which is used for processing the existing aluminum products more frequently.
The invention is further configured to: the edging device is including L type support, the inner wall sliding connection of L type support has the board of polishing, the latch that one side fixedly connected with equidistance of board of polishing distributes, the top fixed mounting of L type support has servo motor, servo motor's output shaft runs through L type support and fixedly connected with gear, the gear is connected with the latch meshing.
Through adopting above-mentioned technical scheme, at aluminum plate in-process that moves ahead, the board of polishing pastes on aluminum plate's surface, and servo motor duty cycle is just reversing this moment, and servo motor is just reversing the in-process can drive gear cycle is just reversing, and the gear drives the board reciprocating motion of polishing through the latch this moment, can carry out reciprocal polishing to aluminum plate's both sides to it is better to make aluminum plate's both sides burr get rid of the effect.
The invention is further configured to: the cleaning device comprises a fixing frame, wherein the inner wall of the fixing frame is rotatably connected with a first grinding roller through a bearing, one side of the first grinding roller penetrates through the fixing frame and extends to the outside of the fixing frame, a stepping motor is fixedly mounted at the top of the fixing frame, and the stepping motor is in transmission connection with the first grinding roller.
Through adopting above-mentioned technical scheme, when clearing up aluminum plate's surface, first polishing roller pastes on aluminum plate's surface, and step motor drives first polishing roller this moment and rotates, and first polishing roller clears up aluminum plate's top, and when the drive second polishing roller, the second polishing roller can clear up aluminum plate's bottom to make aluminum plate's top and bottom homoenergetic obtain the clearance.
The invention is further configured to: the top of the trimming table is provided with a mounting opening, and the second polishing roller is arranged inside the mounting opening.
Through adopting above-mentioned technical scheme, the installing port provides the space for the installation of second grinding roller, and the piece etc. that just polishes down can discharge through the installing port.
The invention is further configured to: the bottom of trimming platform is provided with the water tank with the installing port intercommunication, it has the filter screen to peg graft in inner wall one side of water tank, the front of water tank is provided with the water pump, the end of intaking of water pump runs through the water tank and extends to the below of filter screen, the play water end intercommunication of water pump has the upper hose, the one end that the water pump was kept away from to the upper hose runs through the protection casing and extends to the inside of protection casing, and the bottom intercommunication of upper hose has the shower nozzle of equidistance distribution.
Through adopting above-mentioned technical scheme, in aluminum plate clearance in-process, water pump work takes the water in the water tank out, and follow the shower nozzle blowout with water through the upper hose, so that wash aluminum plate, wash down its surperficial piece etc, the waste water that washes away enters into the water tank again through the installing port, and under the separation of filter screen, most impurity in the waste water can't pass the filter screen, and the end of intaking is located the below of filter screen, can not take out impurity, thereby make water resource cyclic utilization, and during follow-up clearance piece, pull out the filter screen, can waste water discharge.
The invention is further configured to: the inner wall of water tank is provided with the seal receptacle, the filter screen inserts the inside of inserting into the water tank through the seal receptacle.
Through adopting above-mentioned technical scheme, the seal receptacle is used for sealing the junction between filter screen and the water tank, avoids filter screen grafting department the phenomenon that the infiltration of leaking to appear.
The invention is further configured to: the flaw detection device comprises a housing, an ultrasonic flaw detector is arranged on the top of the inner wall of the housing, a third cylinder is fixedly mounted on the top of the housing, and the bottom end of the third cylinder penetrates through the housing and is movably connected with a printing block.
Through adopting above-mentioned technical scheme, when aluminum plate process housing was inside, the ultrasonic flaw detector detected aluminum plate, if aluminum plate crack or inside when going wrong, the controller was given back to the ultrasonic flaw detector, and controller control third cylinder makes it promote the ink pad and moves down, and the ink pad is pressed on aluminum plate, can leave the seal of a government organization in old china on aluminum plate, represents this aluminum plate quality problems promptly this moment, has made things convenient for the staff to recognize.
A second object of the present invention is to provide a casting process of an aluminum product, which has the advantages of improving the overall quality of the aluminum product and improving the quality of the finished aluminum product.
In order to achieve the purpose, the invention provides the following technical scheme:
an aluminum product casting process, comprising the following steps:
s1, smelting aluminum liquid: putting the mixture into a melting furnace for melting, wherein the melting temperature is 750-760 ℃, and standing the mixture after degassing and slagging off;
s2, equipment checking: checking the running state of the aluminum plate casting machine, and cleaning and preheating a die to 350 ℃;
s3, injecting: quantitatively adding the aluminum liquid after standing into a cavity of a mold;
s4, molding: starting the aluminum plate casting machine, pressing the mold by the aluminum plate casting machine, and pressurizing for 4-6 min to fully pressurize, solidify and mold the casting;
s5, taking materials: after the die is opened, taking the aluminum plate out of the die by using a blanking mechanism matched with the aluminum plate casting machine, transferring the aluminum plate into a quenching bath, and quenching and cooling;
s6, finishing: after quenching is finished, the aluminum plate is clamped out of the quenching bath by the three-axis manipulator and is transferred to a trimming table, and impurities such as burrs on the aluminum plate are removed by the edge grinding device and the cleaning device;
s7, finished product detection: after removing impurities such as burrs and the like, detecting the aluminum plate by a flaw detection device, and detecting whether the aluminum plate cracks or not;
s8, warehousing: and warehousing qualified products.
By adopting the technical scheme, the aluminum liquid is treated when the aluminum liquid is smelted, the density of the product is improved, the quality and the mechanical property of the product are improved, the quality of the product is remarkably improved, and the cast aluminum product is trimmed and detected to achieve better overall quality.
In summary, the invention has the following advantages:
1. the cast aluminum plate enters a quenching tank for quenching, after quenching is completed, the aluminum plate is clamped on a finishing table by a three-axis manipulator, at the moment, the first cylinder pushes the edge grinding device to clamp two sides of the aluminum plate, meanwhile, the second cylinder pushes the cleaning device to press the cleaning device on the top of the aluminum plate, and the cleaning device is matched with the driving of the second grinding roller to remove burrs on two sides, the top and the bottom of the aluminum plate simultaneously in the advancing process of the aluminum plate, so that the cleaning efficiency is higher, and in addition, the quality problems of surface cracks and the interior of the aluminum plate can be detected by matching with a flaw detection device, so that the quality of the finished aluminum plate is higher;
2. in the cleaning process of the aluminum plate, the water pump works to pump out water in the water tank, and the water is sprayed out of the spray head through the water feeding pipe, so that the aluminum plate is washed, scraps and the like on the surface of the aluminum plate are washed down, the washed wastewater enters the water tank again through the mounting port, most impurities in the wastewater cannot pass through the filter screen under the obstruction of the filter screen, the water inlet end is positioned below the filter screen, the impurities cannot be pumped out, and therefore, water resources can be recycled, and when the scraps are subsequently cleaned, the filter screen is pulled out, and the wastewater is discharged;
3. when aluminum plate process housing was inside, the ultrasonic flaw detector detected aluminum plate, when crack or inside problem appeared in the case of aluminum plate, the controller was given back to the ultrasonic flaw detector, and controller control third cylinder makes it promote the ink pad and moves down, and the ink pad is pressed on aluminum plate, can leave the seal of a government organization in old china on aluminum plate, represents this aluminum plate promptly this moment and appears quality problems, has made things convenient for the staff to recognize.
Drawings
FIG. 1 is a schematic structural view of an aluminum article finishing apparatus;
FIG. 2 is a side view of an aluminum article finishing apparatus;
FIG. 3 is a schematic structural diagram of an edge grinding device in the aluminum product finishing equipment;
FIG. 4 is a schematic view of the structure of a flaw detection device in the aluminum product finishing apparatus;
fig. 5 is an enlarged view of a point a in fig. 1.
Description of reference numerals: 1. a quenching bath; 2. trimming the platform; 3. a three-axis manipulator; 4. a controller; 5. a protective cover; 6. a first cylinder; 7. an edge grinding device; 71. an L-shaped bracket; 72. grinding the plate; 73. clamping teeth; 74. a servo motor; 75. a gear; 76. a limiting groove; 77. a slider; 8. a second cylinder; 9. a cleaning device; 91. a fixed mount; 92. a first grinding roller; 93. a stepping motor; 10. a second grinding roller; 11. a water tank; 12. a filter screen; 13. a water pump; 14. a water feeding pipe; 15. a spray head; 16. a flaw detection device; 161. a housing; 162. an ultrasonic flaw detector; 163. a third cylinder; 164. and (7) printing blocks.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The utility model provides an aluminum product trimming equipment, as shown in figure 1, including the aluminum plate casting machine, quench tank 1 and the finishing platform 2 with quench tank 1 laminating, the top of quench tank 1 is provided with three-axis manipulator 3, the front fixed mounting of finishing platform 2 has controller 4, the top fixedly connected with protection casing 5 of finishing platform 2, the equal fixed mounting in front and the back of protection casing 5 has first cylinder 6, two first cylinders 6 of grinding roller all run through protection casing 5 and fixedly connected with edging device 7, the top of finishing platform 2 is provided with the second grinding roller 10 of equidistance distribution, the top fixed mounting of finishing platform 2 has second cylinder 8, the bottom of second cylinder 8 runs through protection casing 5 and fixedly connected with cleaning device 9, the top of finishing platform 2 is provided with the device of detecting a flaw 16 that is located protection casing 5 one side.
Further, as shown in fig. 2, a driving motor is arranged on the back of the trimming table 2, an output shaft of the driving motor is fixedly connected with a connecting shaft, the connecting shaft penetrates through the trimming table 2 and is fixedly connected with the second polishing rollers 10, and the second polishing rollers 10 are connected through a belt in a transmission manner, so that the second polishing rollers 10 can drive the aluminum plate to move forward.
Further, the aluminum plate casting machine is a high-pressure casting machine (not shown in the figure), which is a casting machine frequently used for processing existing aluminum products.
As shown in fig. 3, the edge grinding device 7 includes an L-shaped support 71, the inner wall of the L-shaped support 71 is slidably connected with a grinding plate 72, one side of the grinding plate 72 is fixedly connected with a latch 73 which is equidistantly distributed, a servo motor 74 is fixedly mounted at the top of the L-shaped support 71, an output shaft of the servo motor 74 penetrates through the L-shaped support 71 and is fixedly connected with a gear 75, the gear 75 is meshed with the latch 73 and is connected with the latch 73, in the forward moving process of the aluminum plate, the grinding plate 72 is attached to the surface of the aluminum plate, at this time, the servo motor 74 works periodically and reversely, the servo motor 74 can drive the gear 75 to periodically and reversely rotate in the forward and reverse rotating process, at this time, the gear 75 drives the grinding plate 72 to reciprocate through the latch 73, the two sides of the aluminum plate can be ground in a.
Further, as shown in fig. 3 and 5, a limiting groove 76 is formed in one side of the inner wall and the top of the inner wall of the L-shaped support 71, a sliding block 77 is fixedly connected to the top and one side of the polishing plate 72, the sliding block 77 is connected with the limiting groove 76 in a sliding manner, and when the polishing plate 72 reciprocates, the sliding block 77 slides in the limiting groove 76, so that the polishing plate 72 can be well limited, and the polishing plate 72 is prevented from being inclined or deviated.
As shown in fig. 2, the cleaning device 9 includes a fixing frame 91, the inner wall of the fixing frame 91 is rotatably connected with a first polishing roller 92 through a bearing, one side of the first polishing roller 92 penetrates through the fixing frame 91 and extends to the outside of the fixing frame 91, a stepping motor 93 is fixedly mounted at the top of the fixing frame 91, the stepping motor 93 is in transmission connection with the first polishing roller 92, when the surface of an aluminum plate is cleaned, the first polishing roller 92 is attached to the surface of the aluminum plate, at this time, the stepping motor 93 drives the first polishing roller 92 to rotate, the first polishing roller 92 cleans the top of the aluminum plate, and when the second polishing roller 10 is driven, the second polishing roller 10 can clean the bottom of the aluminum plate, so that both the top and the bottom of the aluminum plate can be cleaned.
Further, as shown in fig. 2, a synchronizing wheel is sleeved on an output shaft of the stepping motor 93 and one end of the first polishing roller 92, a synchronous belt is connected to the surface of the synchronizing wheel in a transmission manner, when the stepping motor 93 rotates by using the synchronous belt and the synchronizing wheel, the first polishing roller 92 can rotate synchronously, meanwhile, the rotation direction of the first polishing roller 92 is opposite to that of the second polishing roller 10, and the rotation speed of the second polishing roller 10 is greater than that of the first polishing roller 92, so that the aluminum plate cannot be stopped.
As shown in fig. 2, a mounting opening is opened at the top of the dressing table 2, the second grinding roller 10 is disposed inside the mounting opening, the mounting opening provides a space for mounting the second grinding roller 10, and the ground debris and the like can be discharged through the mounting opening.
As shown in fig. 1 and 2, a water tank 11 communicated with a mounting port is arranged at the bottom of the trimming table 2, a filter screen 12 is inserted into one side of the inner wall of the water tank 11, a water pump 13 is arranged on the front surface of the water tank 11, the water inlet end of the water pump 13 penetrates through the water tank 11 and extends to the lower part of the filter screen 12, the water outlet end of the water pump 13 is communicated with a water supply pipe 14, one end of the water supply pipe 14, which is far away from the water pump 13, penetrates through the protective cover 5 and extends to the inside of the protective cover 5, and the bottom of the water supply pipe 14 is communicated with spray heads 15 which are distributed at equal intervals, during the cleaning process of the aluminum plate, the water pump 13 pumps out the water in the water tank 11 and sprays water out of the spray heads 15 through the water supply pipe 14 so as to wash the aluminum plate, scraps and the like on the surface of the aluminum plate are washed down, the washed waste water enters the, and the end of intaking is located the below of filter screen 12, can not take out impurity to make water resource can cyclic utilization, and when follow-up clearance piece, pull out filter screen 12, can with waste water discharge.
As shown in fig. 2, the inner wall of the water tank 11 is provided with a sealing seat, the filter screen 12 is inserted into the water tank 11 through the sealing seat, and the sealing seat is used for sealing the joint between the filter screen 12 and the water tank 11, so as to avoid the water leakage and water seepage at the joint of the filter screen 12.
As shown in fig. 4, the flaw detection device 16 includes a housing 161, an ultrasonic flaw detector 162 is disposed on the top of the inner wall of the housing 161, a third cylinder 163 is fixedly mounted on the top of the housing 161, the bottom end of the third cylinder 163 penetrates through the housing 161 and is movably connected with a print block 164, when an aluminum plate passes through the interior of the housing 161, the ultrasonic flaw detector 162 detects the aluminum plate, if the aluminum plate has cracks or has problems inside, the ultrasonic flaw detector 162 feeds back to the controller 4, the controller 4 controls the third cylinder 163 to push the print block 164 to move down, the print block 164 is pressed on the aluminum plate, marks can be left on the aluminum plate, at this time, quality problems of the aluminum plate can be represented, and identification by workers is facilitated.
An aluminum product casting process, comprising the following steps:
s1, smelting aluminum liquid: putting the mixture into a melting furnace for melting, wherein the melting temperature is 750-760 ℃, and standing the mixture after degassing and slagging off;
s2, equipment checking: checking the running state of the aluminum plate casting machine, and cleaning and preheating a die to 350 ℃;
s3, injecting: quantitatively adding the aluminum liquid after standing into a cavity of a mold;
s4, molding: starting the aluminum plate casting machine, pressing the mold by the aluminum plate casting machine, and pressurizing for 4-6 min to fully pressurize, solidify and mold the casting;
s5, taking materials: after the die is opened, taking the aluminum plate out of the die by using a blanking mechanism matched with the aluminum plate casting machine, transferring the aluminum plate into a quenching bath 1, and quenching and cooling;
s6, finishing: after quenching is finished, the three-axis manipulator 3 clamps the aluminum plate out of the quenching bath 1 and transfers the aluminum plate to the trimming table 2, and impurities such as burrs on the aluminum plate are removed by the edge grinding device 7 and the cleaning device 9;
s7, finished product detection: after removing impurities such as burrs and the like, the flaw detection device 16 detects the aluminum plate to detect whether the aluminum plate cracks or not;
s8, warehousing: and warehousing qualified products.
The working process and the beneficial effects of the invention are as follows: the cast aluminum plate enters a quenching tank 1 for quenching, after quenching is completed, a three-axis manipulator 3 clamps the aluminum plate on a trimming table 2, at the moment, a first air cylinder 6 pushes an edge grinding device 7 to enable the edge grinding device 7 to clamp two sides of the aluminum plate, meanwhile, a second air cylinder 8 pushes a cleaning device 9 to enable the cleaning device 9 to press the top of the aluminum plate, and the aluminum plate moves forwards in cooperation with the driving of a second grinding roller 10, in the process, a servo motor 74 works periodically and rotates forwards and backwards, the servo motor 74 can drive a gear 75 to periodically and forwards rotate forwards in the forward and reverse rotation process, at the moment, the gear 75 drives a grinding plate 72 to reciprocate through a clamping tooth 73, the two sides of the aluminum plate can be ground in a reciprocating manner, a first grinding roller 92 is attached to the surface of the aluminum plate, at the moment, the stepping motor 93 drives the first grinding roller 92 to rotate, the first grinding roller 92 cleans the top of the aluminum plate, and when the, second grinding roller 10 can clear up aluminum plate's bottom, thereby make aluminum plate's top and bottom homoenergetic obtain the clearance, thereby can get rid of its both sides simultaneously, the burr of top and bottom, the cleaning efficiency is higher, in addition the cooperation is detected a flaw device 16, ultrasonic flaw detector 162 detects aluminum plate, if aluminum plate crack or inside when appearing the problem, ultrasonic flaw detector 162 feeds back to controller 4, controller 4 control third cylinder 163, make it promote the stamp block 164 and move down, stamp block 164 presses on aluminum plate, can leave the seal of a government organization in old china on aluminum plate, represent this aluminum plate quality problems promptly this moment, the staff identification has been made things convenient for, thereby make finished product aluminum plate's quality higher.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like made within the design concept of the present invention should be included in the scope of the present invention.
Claims (9)
1. An aluminum product trimming device is characterized in that: comprises an aluminum plate casting machine, a quenching bath (1) and a finishing platform (2) attached to the quenching bath (1), the top of the quenching bath (1) is provided with a three-axis manipulator (3), the front of the trimming platform (2) is fixedly provided with a controller (4), the top of the trimming table (2) is fixedly connected with a protective cover (5), the front and the back of the protective cover (5) are both fixedly provided with a first air cylinder (6), the two first air cylinders both penetrate through the protective cover (5) and are fixedly connected with an edge grinding device (7), the top of the trimming table (2) is provided with second grinding rollers (10) which are distributed at equal intervals, a second cylinder (8) is fixedly arranged at the top of the trimming platform (2), the bottom of the second cylinder (8) penetrates through the protective cover (5) and is fixedly connected with a cleaning device (9), and a flaw detection device (16) positioned on one side of the protective cover (5) is arranged at the top of the trimming platform (2).
2. The aluminum article finishing apparatus of claim 1, wherein: the aluminum plate casting machine is a high-pressure casting machine.
3. The aluminum article finishing apparatus of claim 1, wherein: edging device (7) are including L type support (71), the inner wall sliding connection of L type support (71) has board (72) of polishing, latch (73) that one side fixedly connected with equidistance of board (72) distributed of polishing, the top fixed mounting of L type support (71) has servo motor (74), the output shaft of servo motor (74) runs through L type support (71) and fixedly connected with gear (75), gear (75) are connected with latch (73) meshing.
4. The aluminum article finishing apparatus of claim 1, wherein: cleaning device (9) is including mount (91), the inner wall of mount (91) is connected with first grinding roller (92) through bearing rotation, and one side of first grinding roller (92) runs through mount (91) and extends to the outside of mount (91), the top fixed mounting of mount (91) has step motor (93), step motor (93) and first grinding roller (92) transmission are connected.
5. The aluminum article finishing apparatus of claim 1, wherein: the top of the trimming platform (2) is provided with a mounting hole, and the second grinding roller (10) is arranged in the mounting hole.
6. The aluminum article finishing apparatus of claim 5, wherein: the bottom of trimming platform (2) is provided with water tank (11) with the installing port intercommunication, it has filter screen (12) to peg graft in the inner wall one side of water tank (11), the front of water tank (11) is provided with water pump (13), the end of intaking of water pump (13) runs through water tank (11) and extends to the below of filter screen (12), the play water end intercommunication of water pump (13) has last water pipe (14), the one end that goes up water pipe (14) and keep away from water pump (13) runs through protection casing (5) and extends to the inside of protection casing (5), and the bottom intercommunication of last water pipe (14) has shower nozzle (15) that the equidistance distributes.
7. The aluminum article finishing apparatus of claim 6, wherein: the inner wall of water tank (11) is provided with the seal receptacle, filter screen (12) insert the inside of cutting into water tank (11) through the seal receptacle.
8. The aluminum article finishing apparatus of claim 1, wherein: flaw detection device (16) is including housing (161), the inner wall top of housing (161) is provided with ultrasonic flaw detector (162), the top fixed mounting of housing (161) has third cylinder (163), housing (161) and swing joint have stamp block (164) are run through to the bottom of third cylinder (163).
9. An aluminum product casting process is characterized in that: the method comprises the following steps:
s1, smelting aluminum liquid: putting the mixture into a melting furnace for melting, wherein the melting temperature is 750-760 ℃, and standing the mixture after degassing and slagging off;
s2, equipment checking: checking the running state of the aluminum plate casting machine, and cleaning and preheating a die to 350 ℃;
s3, injecting: quantitatively adding the aluminum liquid after standing into a cavity of a mold;
s4, molding: starting the aluminum plate casting machine, pressing the mold by the aluminum plate casting machine, and pressurizing for 4-6 min to fully pressurize, solidify and mold the casting;
s5, taking materials: after the die is opened, taking the aluminum plate out of the die by using a blanking mechanism matched with the aluminum plate casting machine, transferring the aluminum plate into a quenching bath (1), and quenching and cooling the aluminum plate;
s6, finishing: after quenching is finished, the aluminum plate is clamped out of the quenching bath (1) by the three-axis manipulator (3) and is transferred to the trimming table (2), and impurities such as burrs on the aluminum plate are removed by the edge grinding device (7) and the cleaning device (9);
s7, finished product detection: after removing impurities such as burrs and the like, a flaw detection device (16) detects the aluminum plate to detect whether the aluminum plate cracks or not;
s8, warehousing: and warehousing qualified products.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911293152.4A CN111014627A (en) | 2019-12-16 | 2019-12-16 | Aluminum product casting process and trimming equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911293152.4A CN111014627A (en) | 2019-12-16 | 2019-12-16 | Aluminum product casting process and trimming equipment thereof |
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| CN111014627A true CN111014627A (en) | 2020-04-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113334206A (en) * | 2021-08-05 | 2021-09-03 | 广东威恳钢铁有限公司 | Silicon steel plate burr trimming machine |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| GB356099A (en) * | 1929-03-02 | 1931-09-01 | Karl Albert Weber | Machine for finishing edges or strips, sheets and plates of marble, glass and other materials |
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| CN208196415U (en) * | 2018-04-16 | 2018-12-07 | 福安市中联铝业有限公司 | A kind of stator punching burr remover |
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| CN209021795U (en) * | 2018-11-01 | 2019-06-25 | 沭阳大地混凝土有限公司 | A kind of gypsum for building plate grinding device |
| CN209207141U (en) * | 2018-12-18 | 2019-08-06 | 浙江千彩新材料科技有限公司 | A kind of aluminium sheet trimmer |
| CN209425149U (en) * | 2019-02-12 | 2019-09-24 | 邹宗恩 | A kind of building board new material edging device |
| CN209425209U (en) * | 2018-12-12 | 2019-09-24 | 李英文 | Edging device is used in a kind of processing of stainless steel plate |
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| GB356099A (en) * | 1929-03-02 | 1931-09-01 | Karl Albert Weber | Machine for finishing edges or strips, sheets and plates of marble, glass and other materials |
| KR100694790B1 (en) * | 2005-07-21 | 2007-03-13 | 최석 | Automatic Rounding Grinding Apparatus for Stone |
| DE202008007615U1 (en) * | 2008-06-06 | 2008-09-11 | Grenzebach Maschinenbau Gmbh | Device for automatic edge grinding of glass plates under cleanroom conditions |
| CN201885999U (en) * | 2010-11-29 | 2011-06-29 | 秦皇岛开发区美铝合金有限公司 | Automatic flaw detecting device for aluminum alloy cast bars |
| CN202846289U (en) * | 2012-09-05 | 2013-04-03 | 科荣线路板(深圳)有限公司 | Modified printed circuit board (PCB) drilling scrubbing machine |
| CN208196415U (en) * | 2018-04-16 | 2018-12-07 | 福安市中联铝业有限公司 | A kind of stator punching burr remover |
| CN209021795U (en) * | 2018-11-01 | 2019-06-25 | 沭阳大地混凝土有限公司 | A kind of gypsum for building plate grinding device |
| CN109680170A (en) * | 2018-11-30 | 2019-04-26 | 江苏文灿压铸有限公司 | A kind of casting technique of the water-cooling motor cabinet for new-energy automobile |
| CN209425209U (en) * | 2018-12-12 | 2019-09-24 | 李英文 | Edging device is used in a kind of processing of stainless steel plate |
| CN209207141U (en) * | 2018-12-18 | 2019-08-06 | 浙江千彩新材料科技有限公司 | A kind of aluminium sheet trimmer |
| CN209425149U (en) * | 2019-02-12 | 2019-09-24 | 邹宗恩 | A kind of building board new material edging device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113334206A (en) * | 2021-08-05 | 2021-09-03 | 广东威恳钢铁有限公司 | Silicon steel plate burr trimming machine |
| CN113334206B (en) * | 2021-08-05 | 2021-11-05 | 广东威恳钢铁有限公司 | Silicon steel plate burr trimming machine |
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Application publication date: 20200417 |