CN111014085A

CN111014085A - Arrangement module and metal antenna detection assembly line thereof

Info

Publication number: CN111014085A
Application number: CN201911361494.5A
Authority: CN
Inventors: 任宇; 李菊芳; 陈鹏; 王亚敏; 魏辉; 牟光臣; 杨航
Original assignee: Henan Institute of Technology
Current assignee: Henan Institute of Technology
Priority date: 2019-12-25
Filing date: 2019-12-25
Publication date: 2020-04-17

Abstract

The invention discloses a sorting module and a metal antenna detection assembly line thereof, wherein the metal antenna detection assembly line comprises a shunting module, a sorting module and a sorting module, wherein the shunting module is used for sorting stacked and disordered antennas and inputting the antennas into the sorting module one by one at intervals; the sorting module is used for aligning the antennas, collecting an end face image, overturning and finally inputting the images into the forwarding module one by one; the transmitting module is used for inputting the antennas into the material storage box one by one, so that the antennas in the material storage box can be conveniently conveyed to the probe by the detection mechanism for detection; the detection module is used for detecting the antenna; and the sorting module is used for outputting the qualified products and the defective products respectively to finish sorting according to whether the antenna detected by the detection module is the qualified product. The invention can realize full-automatic shunting, sorting, conveying, detecting and sorting of the antenna, has high efficiency, gets rid of high dependence on manpower, and can realize all-weather work for 24 hours, thereby greatly reducing the manufacturing cost and bringing strong competitiveness to enterprises.

Description

Arrangement module and metal antenna detection assembly line thereof

Technical Field

The invention relates to a sheet or block antenna detection technology, in particular to an arrangement module and a metal antenna detection assembly line thereof.

Background

In the production process of the patch antenna and the block antenna, detection is necessary. At present, two points are mainly detected, one point is whether the performance of the antenna is normal, and the main performance index is whether the resistance value of the antenna is in a design range; the other point is whether the appearance of the antenna is normal or not, which mainly shows whether the bonding between the antenna and the substrate is stable or not, and whether the antenna has the conditions of warping, glue spots and the like.

The applicant finds out after field research of a plurality of enterprises that the current detection mode for the antenna performance mainly adopts the conductive contact of the probe and two ends of the antenna so as to obtain the resistance value of the antenna, the specific principle is similar to that of a variable rheostat, and the resistance value is calculated by applying a constant voltage power supply and then detecting the current value passing through the antenna. At present, manual testing is mainly adopted, although auxiliary machinery is also arranged, the antenna needs to be positioned manually, then a probe is started to move towards the antenna until a detection result is obtained, the mode belongs to semi-automation, the dependence on manual work is particularly high, and certain error rate exists in manual operation, so that the product yield is not high all the time and the rise is very difficult. The detection of the antenna appearance mainly adopts a manual detection mode at present, namely, the human eyes watch and judge, the mode has greater dependence on people, and workers are tired after long-time observation, and the error rate is very high.

The applicant provides a metal antenna detection assembly line, which can realize full-automatic detection of an antenna, has an extremely low error rate, can effectively improve the qualification rate of products, has almost no dependence on workers due to the adoption of a full-automatic design, and can greatly improve the production efficiency and the qualification rate of the products.

Disclosure of Invention

In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide an arranging module and a metal antenna detection pipeline thereof, wherein the arranging module can realize the conveying of antennas.

In order to achieve the purpose, the invention provides a sorting module which comprises two sorting side plates, wherein a sorting conveying supporting plate is fixed on the sorting side plates, a sorting pushing roller is arranged above the sorting conveying supporting plate, a sorting pushing plate and sorting pushing teeth are respectively arranged on a sorting pushing wheel, and the sorting pushing plate is made of an elastic material with a high friction coefficient;

the sorting pushing teeth are uniformly distributed in the circumferential direction of the sorting pushing roller to form a sorting pushing gear, the sorting pushing gear is in meshing transmission with a pushing driving gear, the sorting pushing roller and the pushing driving gear are respectively sleeved and fixed on a third sorting shaft and a fourth sorting shaft, the third sorting shaft and the fourth sorting shaft can be respectively assembled with a sorting side plate and a sorting connecting plate which are far away from the flow splitting module in a circumferential rotating mode, and the sorting connecting plate is fixed at the end portions of the flow guide vertical plate and the flow splitting baffle plate;

a first helical gear is further sleeved and fixed on the fourth arranging shaft, and the first helical gear and the second helical gear are in meshing transmission; the second bevel gear is fixed on the fifth arranging shaft; third arrangement axle one end is worn out after the arrangement curb plate and is fixed with the assembly of first arrangement band pulley, and first arrangement band pulley is connected and constitutes belt drive mechanism through first arrangement belt and first arrangement secondary pulley, first arrangement secondary pulley suit is fixed on first arrangement axle one end, first arrangement axle one end other end passes arrangement curb plate, first conveyor belt wheel, arrangement connecting plate respectively after fixed through the coupling joint with the first arrangement output shaft of first arrangement motor.

The invention also discloses a metal antenna detection production line, which is applied with the sorting module.

The invention has the beneficial effects that:

1. the invention can realize full-automatic shunting, sorting, conveying, detecting and sorting of the antenna, has high efficiency, gets rid of high dependence on manpower, and can realize all-weather work for 24 hours, thereby greatly reducing the manufacturing cost and bringing strong competitiveness to enterprises. In addition, the invention can be butted with the existing full-automatic antenna production line, has good compatibility and low refitting cost, is suitable for mass popularization and has great economic value.

2. The shunting module can realize that piled and randomly-placed antennas are input into the sorting module one by one, so that possibility is provided for sorting the sorting modules one by one. And every two antennas conveyed to the arrangement module are separated at intervals, so that the subsequent arrangement, transfer, detection and sorting are greatly facilitated.

3. The arrangement module can realize the alignment and the turnover of the antenna, so that standards and possibilities are provided for subsequent detection, and in the arrangement module, the image of one end face of the antenna can be acquired through the first industrial camera, and whether the appearance defect exists on the end face where the antenna is located can be identified by combining the acquisition of the image of the other end face through the subsequent second industrial camera. The method directly gets rid of the traditional manual detection mode and utilizes the prior powerful image recognition and AI technology to achieve the purposes of rapidness and good quality.

4. The detection module is simple in structure and convenient to use, the detection limiting plate is adopted to position the antenna to be detected and then detect the antenna, the continuous operation of the detection conveying belt is not influenced in the detection process, meanwhile, the detection precision can be guaranteed by utilizing the existing mode of detecting the resistance value of the antenna, and the antenna is conveyed to the sorting module after the detection is finished.

5. The sorting module of the invention respectively outputs the qualified products and the defective products through the sorting plate, thereby achieving the purpose of sorting, the efficiency is very high, and the efficiency of the current prototype is at least two times higher than that of the current similar sorting equipment through actual measurement.

Drawings

Fig. 1-6 are schematic structural diagrams of a shunting module, a sorting module and a forwarding module of the present invention. Wherein fig. 6 is an enlarged view of F1 in fig. 5.

Fig. 7-8 are schematic structural diagrams of the shunting module of the present invention.

Fig. 9-13 are schematic diagrams of the collation module structure of the present invention. Fig. 12 is a schematic view of the alignment mechanism.

Fig. 14-18 are schematic structural diagrams of a detection module and a sorting module of the invention. Wherein fig. 17 is an enlarged view at F2 in fig. 16.

Fig. 19-21 are schematic views of the present invention at the lift plate.

Fig. 22-24 are schematic diagrams of sorting module structures of the present invention.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

The antenna of this embodiment is a sheet or block antenna of an RFID, a radio frequency reader, and the like, and generally includes a metal antenna sheet and an insulating substrate, where the metal antenna sheet is fixed on the substrate by gluing or the like, but a functional portion is the metal antenna sheet, and this embodiment needs to detect whether there are appearance defects such as glue drops, warping, and the like on the metal antenna sheet, and a resistance value of the metal antenna sheet. In addition, in order to facilitate detection, two ends of the metal antenna sheet are respectively led out, so that the two led-out ends can be respectively opposite to the probes.

Referring to fig. 1-24, a metal antenna detection pipeline includes:

the shunting module A is used for sorting the stacked and disordered antennas and inputting the stacked and disordered antennas into the sorting module one by one at intervals;

the sorting module B is used for aligning the antennas, collecting an end face image, overturning and finally inputting the images into the forwarding module one by one;

the transmitting module C is used for inputting the antennas into the material storage box one by one, so that the antennas in the material storage box can be conveniently conveyed to the probe by the detection mechanism for detection;

the detection module D is used for detecting the antenna;

and the sorting module E is used for outputting the qualified products and the defective products respectively to finish sorting according to whether the antenna detected by the detection module D is the qualified product. The transfer module C of the present invention is described in detail in the patent application of the invention of china entitled "a transfer module and a metal antenna detection line thereof", which was filed on the same date as the present application.

Referring to fig. 1-8, the diversion module a includes a diversion bottom plate a110, a diversion side plate a120, a diversion conveyor belt a310, the shunt side plate A120 is fixed on the shunt bottom plate A110, the shunt bottom plate A110 is fixed on the frame or the ground, the split conveyor belts a310 are respectively wound around two split conveyor belt wheels a311 to form a belt transmission mechanism, the two split conveyor belt wheels a311 are respectively fixed on a first split shaft a410 and a second split shaft a420, the first shunt axis A410 and the second shunt axis A420 respectively pass through the shunt baffle A180 positioned at the two sides of the shunt conveyor belt A310 and then are assembled with the shunt vertical plates A150 in a circumferential rotating way, the bottoms of the two shunt vertical plates A150 are respectively fixed on the first shunt partition plate A140, the first flow dividing partition plate A140 is installed on the flow dividing bottom plate A110, the two flow dividing baffle plates A180 are respectively installed on the second flow dividing partition plate A160, and the second flow dividing partition plate A160 is assembled with the first flow dividing partition plate A140.

The method specifically comprises the following steps: a first shunt damping cylinder A530 is fixed on the shunt base plate A110, and the interior of the first shunt damping cylinder A530 can be axially assembled with one end of a first shunt damping shaft A550 in a sliding manner; a first shunt damping spring A542 is arranged between the end face of one end of the first shunt damping cylinder A530, which is mounted in the first shunt damping shaft A550, and the closed end of the interior of the first shunt damping cylinder A530, the other end of the first shunt damping shaft A550 is fixed on a second shunt partition A160, and the second shunt partition A160 is assembled and fixed with shunt vertical plates A150 on two sides of the second shunt partition A160;

a second shunt damping cylinder A520 is fixed on the second shunt partition A160, the interior of the second shunt damping cylinder A520 and one end of a second shunt damping shaft A511 can be axially assembled in a sliding mode, a second shunt damping spring A541 is installed between one end, installed in the second shunt damping cylinder A520, of the second shunt damping shaft A511 and the closed end of the interior of the second shunt damping cylinder A520, the other end of the second shunt damping shaft A511 is fixed on a damping connecting sleeve A510, and the damping connecting sleeve A510 and one ends, penetrating through the shunt baffle A180, of the first shunt shaft A410 and the second shunt shaft A420 can be circumferentially assembled in a rotating mode; the first damping spring a542 and the second damping spring a541 are respectively used for generating elastic force for blocking the first shunt damping shaft a550 and the second shunt damping shaft a511 from moving down in the axial direction.

The vibrating motor a220 is fixed on the first shock-absorbing partition plate a140, and the vibrating motor a220 is used for generating vibration to the first shock-absorbing partition plate a140, so that the vibrating force is conveyed to the shunting conveyer belt a310 through the shunting vertical plate a150, and the antenna on the shunting conveyer belt a310 is vibrated and scattered to prevent stacking all the time and influence shunting.

One end of the first shunt shaft A410 is fixedly assembled with a shunt output shaft of a shunt motor A210 through a coupler, and the shunt motor can drive the first shunt shaft A410 to rotate circumferentially after being electrified, so that the shunt conveyor belt A310 is driven to run;

a drainage vertical plate A190 is arranged between the two diversion baffles A180, the bottom surface of the drainage vertical plate A190 is attached to or very close to the top surface of the diversion conveyor belt A310, and the distance between the bottom surface of the drainage vertical plate A190 and the top surface of the diversion conveyor belt A310 is not more than the minimum thickness of the antenna 100. This design is mainly to avoid the antenna passing through the drainage riser a 190.

The tops of the two shunting baffles A180 and the drainage vertical plate A190 are respectively assembled and fixed with a shunting top plate A130, and the shunting top plate A130 is fixed on the two shunting side plates A120; the diversion vertical plate A190 comprises a diversion guide plate part A191 and a diversion conveying plate part A192, one end of the diversion guide plate part A191 is fixedly assembled with one diversion baffle A180, the other end of the diversion guide plate part A191 is connected with the diversion conveying plate part A192, the distance between the diversion guide plate part A191 and the other diversion baffle A180 is gradually reduced from the diversion baffle A180 assembled with the diversion guide plate part A to the diversion conveying plate part A192, the diversion conveying plate part A192 is installed in parallel with the diversion baffle A180, a diversion channel is formed between the diversion conveying plate part A192 and the diversion baffle A180 which is not assembled with the diversion guide plate part A191, and the width of the diversion channel is slightly larger than that of the antenna 100. This design is mainly for making the length direction of the antenna 100 the same as the running direction of the shunt conveyor belt, and gradually introducing the antenna 100 into the shunt channel through the shunt guiding plate part a191 so that the antenna is conveyed in the length direction thereof in the shunt channel.

In the reposition of redundant personnel passageway, between reposition of redundant personnel conveyer belt A310 and the arrangement conveying supporting plate B130 of arrangement module B and the moving direction of antenna install in proper order and hold back a pushing wheel A610, first meshing wheel A620, third meshing wheel A630, the rotation direction of back a pushing wheel A610 is opposite with reposition of redundant personnel conveyer belt A310's traffic direction, and the minimum interval of back a pushing wheel A610 and reposition of redundant personnel conveyer belt A310 is between antenna 100's one time minimum thickness and twice minimum thickness, preferably 1.5 times thickness of antenna. This design is primarily intended to prevent two or more antennas 100 stacked on top of each other from passing through the reverse wheel a610 at the same time, causing shunt failure. Once two or more antennas 100 reach the return wheel a610, the antennas 100 above are pushed back to the shunt conveyor a310 by the return wheel, so that the antennas can pass through the return wheel a610 one by one.

A shunt conveying supporting plate A710 is respectively arranged below the first meshing wheel A620 and the third meshing wheel A630, and the top surface of the shunt conveying supporting plate A710 is not higher than the top surface of the shunt conveying belt A310, and is preferably lower than the top surface of the shunt conveying belt A310 by 2-3 mm. The reposition of redundant personnel is carried layer board A710 one end and the laminating of reposition of redundant personnel conveyer belt A310 tip or is close (the interval is less than 3 millimeters for being close), and the other end is connected fixedly with arrangement transport layer board B130, the top surface that the layer board B130 was carried in arrangement and the top surface parallel and level that the layer board A710 was carried in the reposition of redundant personnel. This design is primarily for the purpose of smooth low input of the antennas in the shunting path onto the collating conveyor pallet B130.

The minimum distance between the shunting conveying supporting plate A710 and the first meshing wheel A620 and the third meshing wheel A630 is not more than the thickness of the antenna 100, and the first meshing wheel A620 and the third meshing wheel A630 have elasticity and can be elastically deformed. This design is primarily intended to press the antenna against the shunt conveyor pallet a710 to feed the antenna.

The reverse pushing wheel A610, the first engaging wheel A620 and the third engaging wheel A630 are respectively fixed on a third shunting shaft A430, a sixth shunting shaft A460 and a seventh shunting shaft A470, and the third shunting shaft A430, the sixth shunting shaft A460 and the seventh shunting shaft A470 are respectively assembled with the shunting conveying plate part A192 and the conveying baffle A180 in a circumferential rotating manner; two ends of a sixth shunting shaft A460 and a seventh shunting shaft A470 respectively penetrate through a shunting conveying plate part A192 and a conveying baffle A180 and then are respectively assembled and fixed with a fourth shunting gear A334, a second auxiliary finishing pulley B222, a shunting pulley A321 and a shunting auxiliary pulley A322, and the shunting pulley A321 and the shunting auxiliary pulley A322 are connected through a shunting belt A320 to form a belt transmission mechanism;

one end of the third diversion shaft A430 penetrates through the diversion baffle A180 and then is assembled and fixed with the first diversion gear A331, the first diversion gear A331 and the fourth diversion gear A334 are sequentially in meshing transmission through the second diversion gear A332 and the third diversion gear A333, specifically, the first diversion gear A331, the second diversion gear A332, the third diversion gear A333 and the fourth diversion gear A334 are sequentially in meshing transmission, the second diversion gear A332 and the third diversion gear A333 are respectively and rotatably installed on the fourth diversion shaft A440 and the fifth diversion shaft A450 in a circumferential manner, the fourth diversion shaft A440 and the fifth diversion shaft A450 are respectively assembled and fixed with the diversion baffle A180, and therefore the first diversion gear A331 and the fourth diversion gear A334 are opposite in rotation direction.

The second pair of finishing pulleys B222 is connected with a second finishing pulley B221 through a second finishing belt B220 to form a belt transmission mechanism, the second finishing pulley B221 is fixed on a fifth finishing shaft B450, and the fifth finishing shaft B450 is circumferentially and rotatably mounted on a diversion baffle a180 which is not assembled with the drainage vertical plate a 190; a second bevel gear B352 is also sleeved and fixed on the fifth arranging shaft B450;

the fifth arranging shaft B450 can drive the seventh shunting shaft to synchronously rotate when rotating circularly, so that the first engaging wheel a620 and the third engaging wheel a630 synchronously rotate to engage the antenna 100, and the reverse pushing wheel a610 reversely rotates to push away the overlapped antennas.

Preferably, in order to avoid that two antennas 100 are conveyed in the shunting channel without being separated from each other, so that the antennas 100 are jammed and blocked at the arrangement conveying supporting plate B130, or the subsequent arrangement is affected due to insufficient separation distance between the two antennas, the applicant further designs a separation assembly, wherein the separation assembly comprises a first stop plate a810 and a second stop plate a820, and the separation distance between one side surface of the first stop plate a810 facing the second stop plate a820 and one side surface of the second stop plate a820 facing the arrangement conveying plate B130 is not less than the length of the antennas 100. The design is mainly to enable the antenna to be input at intervals only through the first stop plate A810 and the second stop plate A820, namely through the first stop plate A810 and the second stop plate A820, and the distance between every two antennas 100 is at least the distance between the first stop plate A810 and the second stop plate A820.

The split-flow conveying supporting plate A710 is respectively provided with a first stop chute A711 and a second stop chute A712, the first stop chute A711 and the second stop chute A712 are respectively clamped with a first stop plate A810 and a second stop plate A820 and can be assembled in a sliding manner, the bottoms of the first stop plate A810 and the second stop plate A820 are respectively assembled and fixed with one end of a first stop rod A831 and one end of a second stop rod A832, and the other ends of the first stop rod A831 and the second stop rod A832 respectively penetrate through the first stop chute A711 and the second stop chute A712 and then are assembled with one end of a first stop pin A841 and one end of a second stop pin A842;

the first stopping pin A841 is installed in the pin shaft relieving groove A851 and is slidably assembled with the pin shaft relieving groove A851 (in the length direction of the pin shaft relieving groove A851), the pin shaft relieving groove A851 is arranged at one end of the stopping lever A850, the other end of the stopping lever A850 is hinged with the second stopping rod A832 through the second stopping pin A842, the middle part of the stopping lever A850 is hinged with the stopping fixing plate A860 through the third stopping pin A843, the stopping fixing plate A860 is fixed on the shunting conveying supporting plate A710, a stopping spring plate A870 is further fixed on the stopping fixing plate A860, the stopping spring plate A870 is fixedly assembled with one end of the stopping spring A880, the other end of the stopping spring A880 is fixedly assembled with the fourth stopping pin A844, and the fourth stopping pin A844 is assembled with the stopping lever A850 in a hinged mode. The stop spring plate a870 is used for applying a downward pulling force to the first stop plate a810, so as to ensure that the top of the first stop plate a810 does not exceed the top surface of the shunt conveying supporting plate a170 and the top surface of the second stop plate a820 penetrates out of the second stop chute a712 in an initial state, and the second stop plate a820 is located at the uppermost displacement position, so as to ensure that the antenna 100 can pass through the first stop plate a810 and cannot immediately pass through the second stop plate a 820.

The first stop plate A810 and the second stop plate A820 are respectively positioned below the first engaging wheel A620 and the second engaging wheel A630, and a passing inclined surface A821 is arranged at the top of one side of the second stop plate A820 facing the first stop plate A810. When the antenna is used, the end face of the antenna 100 is matched with the inclined surface A821 to apply downward thrust to the second stop plate A820, so that the second stop plate A820 retracts into the second stop chute A712, at the moment, the first stop plate A810 moves upwards to penetrate through the shunt conveying supporting plate A710, the subsequent antenna cannot penetrate through the first engaging and conveying wheel A620, and after the antenna penetrating through the first stop plate A810 penetrates through the second stop plate A820, the first stop plate A810 is pulled downwards to reset under the elastic force of the stop spring A880, so that reciprocating is carried out, and the spaced conveying of the antenna is realized.

When the antenna shunt device is used, the shunt motor A210 and the vibration motor A220 are electrified to operate, the antenna 100 enters the shunt conveyer belt A310 at one end of the two shunt baffles A180 close to the shunt motor A210, and the shunt conveyer belt A310 conveys the antenna to the shunt channel; the antenna passes through the reverse pushing wheel, the first meshing wheel A620 and the second meshing wheel A630 one by one and then enters the tidying conveying supporting plate B130; the vibration motor applies force and displacement of up-and-down vibration to the shunt conveying belt wheel A310, so that the stacked and clamped antennas are separated, and the principle is similar to that of the existing vibration disk.

Referring to fig. 1-5 and 9-13, the tidying module B includes two tidying side plates B110, the tidying conveying support plate B130 is fixed on the tidying side plates B110, a tidying pushing roller B330 is installed above the tidying conveying support plate B130, a tidying pushing plate B331 and a tidying pushing tooth B332 are respectively arranged on the tidying pushing roller B330, and the tidying pushing plate B331 is made of an elastic material with a high friction coefficient, such as rubber. And the minimum distance between the arranging push plate B331 and the top surface of the arranging conveying supporting plate B130 is not more than or equal to the thickness of the antenna 100, so that the arranging push plate B331 can press and contact the antenna 100, and the antenna 100 can be driven to slide on the arranging conveying supporting plate B130 when the arranging push plate B331 rotates.

The arrangement pushing teeth B332 are uniformly distributed in the circumferential direction of the arrangement pushing roller B330 to form an arrangement pushing gear, the arrangement pushing gear is in meshing transmission with the pushing driving gear B340, the arrangement pushing roller B330 and the pushing driving gear B340 are respectively fixed on a third arrangement shaft B430 and a fourth arrangement shaft B440 in a sleeved mode, the third arrangement shaft B430 and the fourth arrangement shaft B440 are respectively assembled with an arrangement side plate B110 and an arrangement connecting plate B160 which are far away from the flow splitting module in a circumferential rotation mode, and the arrangement connecting plate B160 is fixed at the end portions of the flow guide vertical plate A190 and the flow splitting baffle A180;

a first bevel gear B351 is further sleeved and fixed on the fourth arranging shaft B440, and the first bevel gear B351 and a second bevel gear B352 are in meshing transmission; one end of the third tidying shaft B430 penetrates through the tidying side plate B110 and then is assembled and fixed with the first tidying belt wheel B211, the first tidying belt wheel B211 is connected with the first tidying auxiliary belt wheel B212 through the first tidying belt B210 to form a belt transmission mechanism, the first arrangement auxiliary belt pulley B212 is sleeved and fixed on one end of a first primary arrangement shaft B411, the other end of one end of the first primary sorting shaft B411 passes through the sorting side plate B110, the first primary conveying belt wheel B241 and the sorting connecting plate B160 respectively and then is fixedly connected with a first sorting output shaft of a first sorting motor B810 through a coupling, the first arranging motor B810 can drive the first arranging shaft B411 to rotate circularly after being electrified, thereby driving the fourth arranging shaft B440 to rotate circularly, and also driving the seventh dividing shaft a470 and the third arranging shaft B430 to rotate circularly, thereby driving the tidying push roller B330 to rotate circumferentially, and the tidying push roller B330 pushes the antennas on the tidying conveying pallet B130 into the first tidying conveying belt B240 through the tidying push plate B331.

Preferably, the tidying pushing teeth B332 do not exceed the outer end face of the tidying pushing plate B331 in the diameter direction of the tidying pushing roller B330, and the minimum distance between the tidying pushing teeth B332 and the tidying conveying supporting plate is greater than the thickness of the antenna. Thereby avoiding the conveying of the antenna from being influenced by the tidying pushing tooth B332.

When the antenna sorting and conveying device is used, the antenna on the sorting and conveying supporting plate B130 is pushed out by the sorting and pushing plate B331 until the antenna is just completely input to the sorting and conveying supporting plate B130 in the process that the minimum distance between the sorting and pushing plate B331 and the sorting and conveying supporting plate B130 is equal to the thickness of the antenna when the sorting and pushing plate B331 rotates, so that the sorting and pushing plate B331 rotates to push the antenna, the operation is repeated, and the antenna is pushed to the first sorting and conveying belt B240 one by one. The specific debugging is realized by adjusting the transmission ratios between the arrangement pushing gear and the pushing driving gear, between the first helical gear and the second helical gear, and between the second arrangement belt wheel and the second auxiliary arrangement belt wheel, and the inventor has successfully debugged in a prototype.

The first sorting conveying belt B240 respectively winds around a first conveying belt wheel B241, a first third conveying belt wheel B243 and a first second conveying belt wheel B242 to form a belt transmission mechanism, the first third conveying belt wheel B243 and the first second conveying belt wheel B242 are respectively sleeved and fixed on a first third sorting shaft B413 and a first second sorting shaft B412, and the first third sorting shaft B413 and the first second sorting shaft B412 are respectively assembled with the two sorting side plates B110 in a circumferential rotating mode; two ends of a first third sorting shaft B413 penetrate through the two sorting side plates B110 and then are assembled and fixed with a first sorting gear B311, the first sorting gear B311 is in meshing transmission with a first auxiliary sorting gear B312, the first auxiliary sorting gear B312 is fixed on a second third sorting shaft B423, the second third sorting shaft B423 is in circumferential rotating assembly with the two sorting side plates B110, a second third conveying belt wheel B233 is fixedly sleeved on the second third sorting shaft B423, the second third conveying belt wheel B233 is assembled with a second sorting conveying belt B230, and the second sorting conveying belt B230 respectively winds around the second first conveying belt wheel B231, the second third conveying belt wheel B233 and the second conveying belt wheel B232 to form a belt transmission mechanism; the second first conveying belt wheel B231 and the second conveying belt wheel B232 are respectively sleeved and fixed on a second first arranging shaft B421 and a second arranging shaft B422, the second first arranging shaft B421 and the second arranging shaft B422 are respectively assembled with the two arranging side plates B110 in a circumferential rotating mode, an arranging channel B202 is formed between the first arranging conveying belt B240 and the second arranging conveying belt B230, the first arranging conveying belt B240 and the second arranging conveying belt B230 are respectively provided with two, and a penetrating arranging inter-groove B201 is formed between the two first arranging conveying belt B240 and the second arranging conveying belt B230;

the second arranging conveyer belt B230 is close to the interval between one end of the arranging conveyer pallet B130 and the arranging conveyer pallet B130, the interval is at least larger than the width of the antenna 100, the first arranging emitter B251 and the first arranging receiver B252 are respectively arranged at the interval, above and below the interval, the first arranging emitter B251 and the first arranging receiver B252 jointly form a photoelectric counter, before the antenna enters the arranging channel B202, the antenna can penetrate through the interval between the first arranging emitter B251 and the first arranging receiver B252, so that the first arranging receiver B252 generates potential change, then signals are conveyed to the controller, and the controller judges that the antenna passes through and carries out accumulated counting. In this embodiment, the emitters of the photoelectric counter or the photoelectric sensor emit light beams to the corresponding receivers, and the receivers generate potential changes after receiving the light beams, and once the light beams are blocked, the potential changes are also generated, so that signals are input to the controller. The controller is used for receiving and sending analysis control instructions, performing parameter calculation and program operation, and in the embodiment, one of a CPU, an MCU, a PLC and an industrial personal computer is selected as the controller. The controller is in communication connection with the server through the network module, so that the server can perform data interaction with the controller, the network module can be a wired network card, an optical fiber, a modem, a wireless network card and the like, in the embodiment, the network module comprises a router and a WIFI module, the router is in communication connection with the server through the optical fiber and the modem, and the controller is in communication connection with the router through the WIFI module.

The aligning mechanism is installed with second arrangement conveyer belt B230 mid portion in first arrangement conveyer belt B240, arrangement passageway B202 is kept away from arrangement conveyer layer board B130 and is served and install first industry camera B830, first industry camera B830 is used for gathering the terminal surface image of the antenna that is located its below, then carries out image recognition in the input controller to whether discernment is the terminal surface that metal antenna piece is located, if so further discernment metal antenna piece has the condition of gluing the drop, upwarping. First industry camera B830 is binocular camera, and it can gather the stereoscopic image to be convenient for carry out stereo analysis. If the metal antenna sheet of the antenna is not aligned with the first industrial camera B830 at this time, the controller controls the turnover mechanism to operate to turn over the antenna by 180 degrees.

The aligning mechanism comprises a first arranging top plate B120, the first arranging top plate B120 is fixed to the tops of two arranging side plates B110, the first arranging top plate B120 and a sixth arranging shaft B460 can rotate circumferentially and cannot move axially, the top of the sixth arranging shaft B460 penetrates through the first arranging top plate B120 and then is fixedly assembled with a ratchet B362 and a knob B363 respectively, a plurality of ratchet teeth B3621 which are uniformly distributed are arranged in the circumferential direction of the ratchet B362, a ratchet tooth groove is formed between every two ratchet teeth B3621 and is in clamping assembly with one end of a pawl B770, so that the ratchet can only rotate in a single direction, the other end of the pawl B770 is hinged to the first arranging top plate B120 through a pawl pin shaft B780, a pawl torsion spring is installed between the pawl B770 and the first arranging top plate B120, and the pawl torsion spring is used for generating torsion force for the rotation of the pawl B770 to the ratchet.

The knob is used for manually driving a sixth arranging shaft B460 to rotate in a circumferential mode, the bottom of the sixth arranging shaft B460 penetrates through a first arranging top plate B120 and then is assembled and fixed with a centering adjusting gear B361, the centering adjusting gear B361 is respectively in meshing transmission with two centering racks B711 to form a gear-rack transmission mechanism, the two centering racks B711 are respectively fixed at one ends of two first centering rods B710, the other end of each first centering rod B710 penetrates through an arranging side plate B110 close to the other end of each first centering rod B710 and then is assembled and fixed with one end of a third centering rod B730 through a second centering rod B720, the other end of each third centering rod B730 penetrates through the arranging side plate B110 close to the other end of each third centering rod B730 and then is assembled and fixed with a centering block B740, the centering block B740 is also assembled and fixed with one end of a centering guide rod B750, and the other end of the; the first centering rod B710, the third centering rod B730 and the centering guide rod B750 are respectively clamped with the tidying side plate and can be axially assembled in a sliding mode, and the centering block B740 is installed in the tidying channel B202;

the centering block B740 is fixedly assembled with one end of an elastic drawstring B741, the other end of the elastic drawstring B741 is fixed on a drawstring mounting block B742, and the drawstring mounting block B742 is fixed on the tidying side plate B110 through bolts;

the drawstring mounting block B742 is mounted at the rear end of the antenna in the conveying direction, the elastic drawstring B741 is elastic, the distance between the two elastic drawstrings is gradually reduced from one end of the drawstring mounting block B742 to one end of the centering block, and the distance between the two centering blocks is slightly larger than the length of the antenna. In the sorting passage, the antenna running direction is the width direction. This design allows the antenna to be gradually guided into the centering block by the elastic drawstring B741 and finally centered by the centering block B740, i.e. centered on the sorting slot B202. The design is mainly used for enabling the antenna to smoothly enter the rotating mechanism in the subsequent process.

An alignment block B520 is arranged between the two centering blocks B740, and at least two alignment blocks B520 are respectively positioned at one side of the arranging intermediate groove B202 close to the first arranging conveyer belt B240; the bottoms of the two aligning blocks B520 are fixedly assembled with the aligning connecting plate B531, the bottom of the aligning connecting plate B531 is fixedly provided with an aligning slider B530, the aligning slider B530 is clamped and slidably mounted in an aligning sliding groove B511, the aligning sliding groove B511 is arranged in an aligning supporting block B510, the aligning supporting block B510 is fixedly arranged on the aligning supporting plate B140, two ends of the aligning supporting plate B140 are fixedly assembled with the two arranging side plates B110 respectively, the bottom of the aligning slider B530 is also fixedly assembled with the top of an aligning guide rod B540, the bottom of the aligning guide rod B540 passes through an aligning spring B550 and then is loaded into an aligning guide hole B141 and is axially slidably assembled with the aligning guide hole B141, and the aligning guide hole B141 is arranged on the aligning supporting plate.

Preferably, an alignment slope B521 is further disposed on the alignment block B520.

Preferably, a part of the centering guide rod B750 located between the centering block and the tidying side plate is sleeved with a centering spring B760, and the centering spring B760 is used for elastically supporting the centering block, so that the centering block has a certain moving space to prevent the antenna from being stuck.

Preferably, the height of the arranging channel is not larger than the thickness of the antenna, so that the antenna is clamped and conveyed by the first arranging conveyer belt and the second arranging conveyer belt.

In an initial state, under the action of an alignment spring, the alignment block B520 is located at the topmost part and cuts the arranging channel B202, after the antenna enters the space between the two alignment blocks through the elastic pull belt for centering, the antenna is attached to the side face of the alignment block B520 through the two alignment blocks B520, the alignment of the antenna is realized (the length direction of the antenna is basically vertical to the conveying direction), the two alignment blocks B520 can be driven to move downwards through the alignment inclined plane B521 to penetrate through the two alignment blocks B520 only after the antenna is aligned, once the antenna is inclined, the antenna can slide between the first arranging conveyer belt and the second arranging conveyer belt due to the clamping effect of the two alignment blocks B520 and the two alignment blocks B521, and the two alignment blocks B520 can be driven to move downwards simultaneously until the antenna is adjusted to be in an alignment state, so that the antenna penetrating through the two alignment blocks B520 is centered and also aligned. The design is mainly used for acquiring images by a first subsequent industrial camera, identifying the images and entering the rotating mechanism. When the distance between the two centering blocks needs to be adjusted, the knob is directly rotated. When the knob needs to be rotated reversely, the pawl only needs to be rotated away from the tooth groove of the ratchet wheel.

The rotating mechanism comprises a rotating cylinder B610 and a rotating tooth cover B321, a hollow rotating inner cavity B614 is arranged in the rotating cylinder B610, a rotating channel B613 corresponding to the arranging channel B202 is arranged in the rotating inner cavity B614, a first rotating channel plate B622 and a first rotating channel plate B621 are respectively fixed at the upper end and the lower end of the rotating channel B613, a rotating conveying roller B630 is further installed at the first rotating channel plate B622, one end of the rotating channel B613, close to the arranging channel B202, is a rotating inlet B611, and the other end of the rotating channel B612 is a rotating outlet;

the two ends of the first rotating channel plate B622 and the first rotating channel plate B621 are respectively fixed on two rotating end plates B623, the two sides of the rotating channel B613 are respectively sealed by the rotating end plates B623, and the rotating end plates B623 are fixed on the rotating cylinder B610; the rotary tooth covers B321 are respectively fixed at two ends of the rotary cylinder B610 and respectively penetrate through the arranging side plate B110, and can be circumferentially assembled with the arranging side plate B110 in a rotating manner;

the rotary conveying roller B630 is sleeved and fixed on a seventh arranging shaft B470, the seventh arranging shaft B470 and two rotary end plates B623 can be assembled in a circumferential rotating mode, one end of the seventh arranging shaft B470 penetrates through one of the rotary end plates B623 and then is assembled and fixed with a second rotary conveying gear B382, the second rotary conveying gear B382 is in meshing transmission with a first rotary conveying gear B381, the first rotary conveying gear B381 is fixed on a rotary output shaft B841 of a rotary conveying motor B840, the rotary conveying motor B840 can drive the rotary output shaft B841 to rotate forward and backward in the circumferential direction after being electrified, and the rotary conveying motor B840 is fixed in a rotary inner cavity B614.

The rotary gear cover B321 is in meshing transmission with the rotary intermediate gear B322, the rotary intermediate gear B322 is in meshing transmission with the rotary driving gear B323, the rotary intermediate gear B322 is fixed on an eighth arranging shaft B480, and the eighth arranging shaft B480 and the two arranging side plates B110 can be assembled in a circumferential rotating mode; the rotary drive gear B323 is fixed to the second sorting output shaft B821, the second sorting output shaft B821 is incorporated in the second sorting motor B820, and the second sorting motor B820 can drive the second sorting output shaft B821 to rotate forward and backward in the circumferential direction. The second arranging motor B820 is arranged on the second arranging top plate B150, and the second arranging top plate B150 is fixed to the tops of the two arranging side plates B110.

The rotary gear cover B321 is further fixed with a rotary detection block B3211, two maximum rotational displacement points of the rotary detection block B3211 are respectively mounted with rotary travel switches B850, and the two rotary travel switches B850 respectively correspond to two rotation states of the rotary cylinder, that is, a non-reversed state and a state after being reversed by 180 °. The rotary travel switch B850 is in communication connection with the controller.

When the antenna 100 is not required to be turned over, the rotary conveying motor B840 is operated to drive the rotary conveying roller B630 to rotate circumferentially to output the antenna from the rotary channel B613 to the transfer module C. At this time, the rotation detection block B3211 triggers one of the rotation limit switches B850, and the controller determines that the turning state is not necessary.

When the antenna 100 needs to be turned over, the rotary conveying motor stops running, the second arranging motor is started to drive the rotary cylinder B610 to rotate 180 degrees and trigger another rotary travel switch B850 switch, the controller judges that the turning is completed at the moment, then the rotary conveying motor is started to output the turned antenna, and finally the second arranging motor reverses and drives the rotary cylinder to reset.

Referring to fig. 14 to 24, the detection module D includes a detection conveyer belt D210, a storage box D110, a detection support plate D120, and a detection guide plate D130, the storage box D110, the detection support plate D120, and the detection guide plate D130 are all mounted on a detection side plate D160, and two detection side plates D160 are distributed on two sides of the detection conveyer belt D210; the inside of the storage box D110 is a hollow storage inner cavity D111, the bottom of the storage inner cavity D111 is respectively provided with a storage limiting table D113 and a discharge chute D112, the storage limiting table D113 is provided with a slot corresponding to the detection conveying belt D210, so that the storage limiting table D113 does not influence the operation of the detection conveying belt, and the width of the detection conveying belt D210 and the slot is not more than the width of the discharge chute D112, so that the antenna 100 is prevented from falling from the slot;

the height of the discharge chute D112 is not more than the total thickness of the two antennas 100, so that only one antenna 100 is scraped each time; the detection conveyer belt D210 is provided with a plurality of scraping protrusions D211 distributed along the surface of the detection conveyer belt, the distance between every two scraping protrusions and the position corresponding to the storage box D110 is at least 1 time of the width of the antenna 100, the lifting plate lifts the antenna for detection and then resets, the linear length of the detection conveyer belt in the period that the other antenna enters the lifting plate after the antenna is reset and outputs the antenna to the lifting plate is accurate, and therefore overlapping and extrusion between the two antennas in the process are avoided.

The second industrial camera D410 and the detector D430 are sequentially installed on the detection supporting plate along the moving direction of the detection conveying belt D210, the second industrial camera D410 is used for collecting images of the antenna passing through the lower portion of the second industrial camera D, and then the images are conveyed into the controller to be subjected to image recognition, so that whether the appearance of the antenna is defective or not is judged.

The detection conveyor belt D210 is respectively sleeved on the first detection belt wheel D221 and the second detection belt wheel D222 to form a belt transmission mechanism, the first detection belt wheel D221 and the second detection belt wheel D222 are respectively installed and fixed on two detection conveyor shafts D310, the two detection conveyor shafts D310 are respectively assembled with the detection side plate D160 in a circumferential rotation mode, one detection conveyor shaft D310 penetrates out of the detection side plate D160 and then is connected with an output shaft of the detection conveyor motor D440 through a coupler, and therefore the detection conveyor motor D440 can drive the detection conveyor shaft D310 to rotate circumferentially to enable the detection conveyor belt D210 to operate to convey the antenna 100.

The detector D430 is provided with two probes D441, when the detector D430 is used, the probes D441 are respectively contacted with two ends of the metal antenna sheet for conducting, so that the resistance value of the metal antenna sheet is calculated, and then the quality of the antenna can be judged through the resistance value.

The number of the detection guide plates D130 is two, an abdicating gap D131 is formed between the two detection guide plates D130, and the detection conveying belt D210 is arranged in the abdicating gap D131; the detection guide plate D130 is also clamped with the lifting plate D590 and can be assembled in a sliding mode, and the top surface of the lifting plate D590 does not exceed the top surface of the detection guide plate D130 in the initial state, so that the lifting plate is mainly prevented from influencing the normal conveying of the antenna;

the lifting plate D590 is fixed at the top of the lifting rod D340, the bottom of the lifting rod D340 is fixed on the detection lifting plate D582, the detection lifting plate D582 is fixedly assembled with the detection lifting hinged plate D580 through the detection lifting sliding plate D581, the detection lifting sliding plate D581 is clamped into the detection lifting sliding groove D171 and is clamped with the detection lifting sliding plate D580 and can be assembled in a sliding mode, the detection lifting sliding groove D171 is arranged in the detection lifting guide shell D170, and the detection lifting guide shell D170 is fixed on the inner side of the detection side plate D160;

the detection lifting hinge plate D580 is hinged to the top of the detection lifting connecting plate D570 through a third detection pin D333, the bottom of the detection lifting connecting plate D570 is hinged to one end of a detection lifting driving plate D560 through a second detection pin D332, the other end of the detection lifting driving plate D560 is hinged to the detection lifting disc D550 in an eccentric mode (hinged in a non-circle center position) through a first detection pin D331, the detection lifting disc D550 is coaxially installed and fixed on one end of a detection lifting output shaft D451, and the other end of the detection lifting output shaft D451 penetrates through a detection lifting fixing plate D540 and then is installed into the detection lifting motor D450. When the detection lifting slide plate D581 is used, the detection lifting motor D450 drives the detection lifting output shaft D451 to rotate circumferentially so as to drive the detection lifting disk D550 to rotate synchronously, the detection lifting disk D550 drives the detection lifting drive plate D560 to rotate up and down in a reciprocating manner, the detection lifting drive plate D560 drives the detection lifting hinge plate D580 to move up and down through the detection lifting connecting plate D570, the detection lifting slide plate D581 is assembled with the detection lifting slide groove D171 in a clamping manner, so the detection lifting plate D582 can only slide in the length direction of the detection lifting slide groove D171, the direction is axially overlapped with the lifting rod D340, the lifting plate D590 is driven by the lifting rod D340 to slide up and down in the lifting slide groove D181 in a reciprocating manner, the lifting slide groove D181 is composed of two lifting guide plates D180 fixed on the detection guide plate D130, the detection lifting plate D582 is also assembled and fixed with the bottom of the first detection rack D510, the top of the first detection, The detection rack chute D151 is arranged in a first detection guide shell D150, and the first detection guide shell D150 is fixed on the detection support plate D120;

the first detection gear D510 is in meshing transmission with a first detection gear D531, the first detection gear D531 is in meshing transmission with a second detection gear D532, the second detection gear D532 is in meshing transmission with a second detection gear D520, the second detection gear D520 is fixed on two sides of a detection limit plate D610, the first detection gear D531 and the second detection gear D532 are respectively installed on a first detection gear shaft D321 and a second detection gear shaft D322 in a circumferential rotation mode, the first detection gear shaft D321 and the second detection gear shaft D322 are respectively installed on a gear block D180, and the gear block D180 is fixed on a detection support plate D120;

the detection limiting plate D610 is clamped and slidably mounted in a limiting plate sliding groove D141, the limiting plate sliding groove D141 is arranged in a second detection guide shell D140, and the second detection guide shell D140 is fixed on the detection supporting plate D120; the detection limiting plate D610 is further provided with two detection limiting parts D611 and a detection yielding through groove D612, the detection yielding through groove D612 is arranged between the two detection limiting parts D611, and the detection yielding through groove D612 is opposite to and communicated with a yielding gap, so that the detection conveying belt D210 can penetrate through the detection conveying belt D610.

In the initial state, the bottom surface of the detection limiting part D611 is attached to the top surface of the detection guide plate D130, and the lifting plate D590 is at the bottom. During the use, lifting board D590 drives the antenna and shifts up, detects the limiting plate, first detection rack D510 moves up in step, and until antenna and probe D431 contact electrically conductive, whether the resistance through the antenna of detector D430 judgement antenna is qualified. Then the lifting plate D590 moves downwards until the side face of the antenna which is detected is contacted with the scraping protrusion D211, the bottom face of the detection limiting part is positioned above the antenna, the detection conveyer belt outputs the detected antenna through the scraping protrusion D211, then the lifting plate D590 continues to move downwards until the bottom face of the detection limiting part is attached to the detection guide plate, and the operation is circulated.

Preferably, the detection guide plate D130 is provided with a warping protrusion D132 at an end away from the storage box D110, and the warping protrusion D132 is used for obtaining an upward oblique throwing force when the antenna 100 outputs the detection guide plate D130.

Preferably, a first detection photoelectric sensor D421, a second detection photoelectric sensor D422, a third detection photoelectric sensor D423 and a fourth detection photoelectric sensor D424 are sequentially arranged on the detection side plate D160 from the storage bin D110 to the detection limit plate D610, signal ends of receivers of the first detection photoelectric sensor D421, the second detection photoelectric sensor D422, the third detection photoelectric sensor D423 and the fourth detection photoelectric sensor D424 respectively contact with the controller, emitters of the first detection photoelectric sensor D421, the second detection photoelectric sensor D422, the third detection photoelectric sensor D423 and the fourth detection photoelectric sensor D424 emit light beams, the light beams respectively irradiate to the receivers opposite to the light beams, and the receivers receive the light beams to generate potential change. When the antenna passes through, the light beam of the emitter is shielded, the receiver generates potential change, and the controller judges that the antenna passes through.

The first detection photoelectric sensor D421 is installed between the discharge chute D112 and the second industrial camera D410, thereby detecting and counting the antennas output from the discharge chute D112; the second detecting photo sensor D422 is installed between the second industrial camera D410 and the lifting plate D590, thereby detecting an antenna output from the bottom of the second industrial camera D410 and providing a prediction for detecting the operation of the lifting motor. That is, when the second detection photoelectric sensor D422 detects that the antenna passes through, the detection lifting motor D450 is started;

the third detection photoelectric sensor D423 is arranged on one side, close to the lifting plate, of the detection limit plate, and when the third detection photoelectric sensor D423 detects that the antenna enters, the lifting plate moves upwards;

the fourth detecting photoelectric sensor D424 is installed on one side of the detection limiting plate departing from the lifting plate, and is used for detecting whether the detected antenna 100 outputs or not.

Referring to fig. 14 to 24, the sorting module E includes two sorting side plates E110 and a sorting guide plate E120, the sorting guide plate E120 is assembled with a guide side plate E131, the top of the guide side plate E131 is assembled and fixed with a guide top plate E130, one end of the sorting guide plate E120 is hinged to the guide side plate E131 through a fourth sorting shaft E340, the other end is assembled with an eighth sorting shaft E380, two ends of the eighth sorting shaft E380 respectively penetrate through a vibration abdicating groove E1311 and then are assembled with a vibration turning wheel E540 and one end of a vibration tension spring E640 in a circumferential rotation manner, the other end of the vibration tension spring E640 is assembled and fixed with a vibration vertical plate E112, the vibration vertical plate E112 is fixed on the vibration fixing plate E111, and the vibration fixing plate E111 is fixed on the vibration; a vibrating cam E530 is mounted below the vibrating wheel E540, the vibrating cam E530 is fixed on a fourth sorting shaft E340, the fourth sorting shaft E340 is circumferentially and rotatably mounted on the vibrating vertical plate E112, one end of the fourth sorting shaft E340 penetrating through the vibrating vertical plate E112 is fixedly assembled with a second vibrating gear E520, the second vibrating gear E520 is in meshing transmission with a first vibrating gear E510, the first vibrating gear E510 is fixedly sleeved on the first sorting shaft E310, one end of the first sorting shaft E310 penetrates through the vibrating fixed plate E111 and then is fixedly connected with an output shaft of a sorting motor E210 through a coupling, and the sorting motor E210 can drive the first sorting shaft E310 to circumferentially rotate;

the first sorting shaft E310 is fixedly provided with sorting belt wheels E411 in a sleeved mode, the sorting conveying belts E410 respectively form a belt transmission mechanism after bypassing the two sorting belt wheels E411, the other sorting belt wheel E411 is fixedly arranged on the second sorting shaft E320, and two ends of the second sorting shaft E320 are respectively assembled with the two sorting side plates E110 in a circumferential rotating mode. While the first sorting shaft E310 is rotated in a circumference, the sorting conveyor E410 is operated to convey the antennas 100, and the vibration cam is rotated in a circumference to intermittently lift the eighth sorting shaft E380 upward, and the eighth sorting shaft E380 is reset by the vibration tension spring E640 after the vibration cam is rotated away from the vibration pulley E540; so that the sorting guide plate E120 is constantly vibrated to vibrate the antennas located on the sorting guide plate E120 down onto the sorting conveyor E410.

The sorting guide plates E120 are two and two sorting guide plates E120 form a detection channel E121 therebetween, the detection channel is located on two sides of the sorting guide plates E120 and is respectively provided with a first sorting emitter E272 and a first sorting receiver E271, the first sorting emitter E272 and the first sorting receiver E271 together form a photoelectric counter, and the first sorting receiver E271 is in communication connection with a signal end of the controller.

When the antenna passes through the sorting guide plate E120, the light between the first sorting emitter E272 and the first sorting receiver E271 is blocked, so that the first sorting receiver E271 generates a potential change, and the antenna is judged to pass through and accumulated.

The top surface of the sorting conveyer belt E410 is attached to or close to the bottom surfaces of two sorting guide plates E150 and a sorting switching plate E620 (the minimum distance is smaller than the thickness of an antenna), the two sorting guide plates E150 are obliquely arranged relative to the top surface of the sorting conveyer belt E410, one end of each sorting guide plate E150 is fixedly connected through a sorting connecting cylinder E610, the other end of each sorting guide plate E150 is matched with a sorting side plate E110 close to the corresponding sorting guide plate E to form two sorting channels, a sorting output belt E240 is arranged below one end, far away from the detection module, of each sorting channel, and the two sorting output belts E240 are respectively used for outputting qualified antennas and defective;

the sorting switching plate E620 is fixed on the sorting switching cylinder E630, the sorting connecting cylinder E610 and the sorting switching cylinder E630 are sleeved at the bottom of the seventh sorting shaft E370, the top of the sorting switching cylinder E630 is arranged in the sorting holding cylinder E161 and can be assembled with the sorting holding cylinder E161 in a circumferential rotating mode, the sorting holding cylinder E161 is fixed on the sorting partition plate E160, and the sorting partition plate E160 is fixed on the sorting side plate E110; the sorting connecting cylinder E610 and the seventh sorting shaft E370 can be assembled in a circumferential rotating and axial sliding mode;

the sorting switching cylinder E630 and a seventh sorting shaft E370 can be assembled in an axially sliding and non-circumferential rotating mode, the top of the seventh sorting shaft E370 penetrates through a sorting partition plate E160 and then is loaded into a sorting driving inner cylinder E361 in a sorting driving cylinder E360 and assembled with the sorting driving inner cylinder E361 in a circumferentially rotating and axially sliding mode; the sorting driving cylinder E360 is fixed on the sorting top plate E170, and the sorting top plate E170 is fixed on the two sorting side plates E110;

the sorting driving inner barrel E361 is also assembled with one end of a fifth sorting shaft E350 in an axial sliding mode, the fifth sorting shaft E350 and the seventh sorting shaft E370 are assembled in a pressing mode through a first thrust ball bearing E730, a shaft ring of the first thrust ball bearing E730 is fixedly assembled with the fifth sorting shaft E350, and a seat ring is fixedly assembled with the end face of the seventh sorting shaft E370;

the other end of the fifth sorting shaft E350 penetrates through the sorting driving inner cylinder E361 and then is fixedly connected with a telescopic shaft of the air cylinder E220, so that the air cylinder E220 can drive the fifth sorting shaft E350 to move downwards axially; the top of the seventh sorting shaft E370 is provided with a sorting rotating protrusion E371, the inner wall of the sorting driving inner barrel E361 is provided with a sorting rotating groove E362 which is engaged with the sorting rotating protrusion E371 and can be assembled in a sliding manner, when the fifth sorting shaft E350 moves downwards, the seventh sorting shaft E370 is driven to move downwards synchronously, so that the sorting rotating protrusion E371 is matched with the sorting rotating groove E362 to enable the seventh sorting shaft E370 to rotate in the circumferential direction while moving downwards, and the seventh sorting shaft E370 drives the sorting switching plate E620 to rotate synchronously, thereby realizing switching and connecting of one of two sorting channels.

A sorting shaft limiting ring E372 is fixed on a part of the seventh sorting shaft E370, which is located between the sorting partition plate E170 and the sorting driving cylinder E360, the sorting shaft limiting ring E372 is closely assembled with a seat ring of a second thrust ball bearing E720, a shaft ring of the second thrust ball bearing E720 is sleeved with the seventh sorting shaft E370, a sorting reset spring E710 is installed between the bottom surface of the second thrust ball bearing E720 and the sorting partition plate E160, and the sorting reset spring E710 is used for generating elastic force for preventing the seventh sorting shaft E370 from moving downwards in the axial direction; and the sorting return spring E710 is sleeved on the seventh sorting shaft E370 in this embodiment.

In the initial state, the sorting switching board E620 closes the sorting channel for conveying the defective antennas, the sorting channel for conveying the qualified antennas is opened at the moment, and the qualified antennas are directly input into the sorting output belt E240 for conveying the qualified antennas and then output.

Once the detection module detects that the antenna is defective, the cylinder is ready to operate after the antenna passes through the fourth detection photoelectric sensor D424 until the antenna before the defective antenna passes through the sorting passage, the cylinder is inflated to drive the seventh sorting shaft to move down, so as to drive the sorting switching plate E620 to rotate around the sorting connecting cylinder until the sorting passage for conveying the qualified antenna is closed, and at this time, the sorting return spring E710 is in a compressed state. The defective antenna directly falls on a sorting output belt E240 for conveying the defective antenna after passing through the sorting channel for conveying the defective antenna, and then is output; meanwhile, the air cylinder reversely ventilates to drive the fifth sorting shaft to move upwards, the seventh sorting shaft moves upwards under the action of the sorting reset spring, and the upward moving process is matched with the reversing through the sorting rotary protrusion E371 and the sorting rotary groove E362, so that the driving sorting switching plate E620 can reset.

Preferably, in order to detect whether the sorting switch plate E620 has been completely switched, a sorting stroke switch E230 may be installed on a sorting side plate corresponding to a sorting passage for conveying a defective antenna, an activation end of the sorting stroke switch E230 is opposite to an end of the sorting switch plate E620, so that the sorting stroke switch E230 can be activated when the sorting switch plate E620 reaches a maximum stroke, the sorting stroke switch E230 inputs a signal to the controller, and the controller determines that the switching is completed.

Preferably, in order to detect and count the antennas passing through the two sorting channels, the applicant installs a second sorting receiver E251, a third sorting receiver E261, a second sorting emitter E252, a third sorting emitter E262 on the two sorting side plates E110 and the two sorting guide plates E150, respectively; the second sorting receiver E251, the second sorting transmitter E252, the third sorting receiver E261 and the third sorting transmitter E262 respectively form a photoelectric counter, and signal terminals of the second sorting receiver E251 and the third sorting receiver E261 are respectively in communication connection with a signal terminal of the controller. In use, once the antenna passes between the second sorting receiver E251 and the second sorting transmitter E252 or the third sorting receiver E261 and the third sorting transmitter E262, the controller determines that the antenna passes through and performs the cumulative counting.

The invention is not only suitable for detecting the sheet and block antennas, but also suitable for detecting the sheet and block electrical parts, such as circuit boards, batteries, resistance boards and the like.

The invention is not described in detail, but is well known to those skilled in the art.

The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims

1. A sorting module is characterized by comprising two sorting side plates, wherein a sorting conveying supporting plate is fixed on the sorting side plates, a sorting pushing roller is arranged above the sorting conveying supporting plate, a sorting pushing plate and sorting pushing teeth are respectively arranged on a sorting pushing wheel, and the sorting pushing plate is made of an elastic material with a high friction coefficient;

2. The collation module according to claim 1, wherein the minimum distance between the collation pusher plate and the top surface of the collation conveyor pallet is not greater than or equal to the thickness of the antenna; the arrangement pushing teeth do not exceed the outer end face of the arrangement pushing plate in the diameter direction of the arrangement pushing roller, and the minimum distance between the arrangement pushing teeth and the arrangement conveying supporting plate is larger than the thickness of the antenna.

3. The collation module according to claim 1, wherein the first collation conveyor belt is wound around a first primary conveyor belt pulley, a first tertiary conveyor belt pulley and a first secondary conveyor belt pulley to form a belt transmission mechanism, the first tertiary conveyor belt pulley and the first secondary conveyor belt pulley are sleeved and fixed on a first tertiary collation shaft and a first secondary collation shaft respectively, and the first tertiary collation shaft and the first secondary collation shaft are assembled with the two collation side plates in a circular rotation manner respectively; two ends of a first third arranging shaft penetrate through the two arranging side plates and then are assembled and fixed with a first arranging gear, the first arranging gear is in meshing transmission with a first auxiliary arranging gear, the first auxiliary arranging gear is fixed on a second third arranging shaft, the second third arranging shaft and the two arranging side plates can be assembled in a circumferential rotating mode, a second third conveying belt wheel is sleeved and fixed on the second third arranging shaft, the second third conveying belt wheel is assembled with a second arranging conveying belt, and the second arranging conveying belt respectively winds the second first conveying belt wheel, the second third conveying belt wheel and the second conveying belt wheel to form a belt transmission mechanism; the first second conveying belt wheel and the second conveying belt wheel are respectively sleeved and fixed on a first second arranging shaft and a second arranging shaft, the first second arranging shaft and the second arranging shaft are respectively assembled with the two arranging side plates in a circumferential rotating mode, and an arranging channel is formed between the first arranging conveying belt and the second arranging conveying belt.

4. The collation module according to claim 3, wherein two first collation conveyor belts and two second collation conveyor belts are provided, and a through collation inter-slot is formed between the two first collation conveyor belts and the two second collation conveyor belts;

at least an interval which is larger than the width of the antenna is arranged between one end of the second sorting conveyer belt, which is close to the sorting conveying supporting plate, and a first sorting emitter and a first sorting receiver are respectively arranged at the interval, above and below the interval, and the first sorting emitter and the first sorting receiver jointly form a photoelectric counter; the signal end of the first sorting receiver is in communication connection with the signal end of the controller, and the controller is in communication connection with the server through the network module; the network module comprises a router and a WIFI module, the router is in communication connection with the server through optical fibers and the optical modem, and the controller is in communication connection with the router through the WIFI module.

5. The tidying module according to claim 2, wherein the aligning mechanism is installed at the middle part of the first tidying conveyor belt and the second tidying conveyor belt, a first industrial camera and a rotating mechanism are installed at one end of the tidying channel far away from the tidying conveyor supporting plate, the first industrial camera is used for collecting an end face image of an antenna positioned below the first industrial camera, and then the end face image is input into the controller for image recognition so as to recognize whether the end face is the end face where the metal antenna sheet is positioned and whether the appearance of the metal antenna sheet has defects;

the aligning mechanism comprises a first arranging top plate, the first arranging top plate is fixed to the tops of two arranging side plates, the first arranging top plate and a sixth arranging shaft can rotate circumferentially and cannot move axially to be assembled, the top of the sixth arranging shaft penetrates out of the first arranging top plate and then is fixedly assembled with a ratchet wheel and a knob respectively, a plurality of ratchet teeth which are uniformly distributed are arranged in the circumferential direction of the ratchet wheel, a ratchet tooth groove is formed between every two ratchet teeth, the ratchet tooth groove is assembled with one end of a pawl in a clamping mode, the other end of the pawl is hinged to the first arranging top plate through a pawl pin shaft, a pawl torsion spring is installed between the pawl and the first arranging top plate, and the pawl torsion spring is used for generating torsion to the ratchet wheel.

6. The collation module according to claim 5, wherein the bottom of the sixth collation shaft penetrates through the first collation top plate and then is assembled and fixed with the centering adjustment gear, the centering adjustment gear is respectively engaged and driven with the two centering racks to form a rack and pinion transmission mechanism, the two centering racks are respectively fixed on one ends of two first centering rods, the other ends of the first centering rods penetrate through the collation side plate close to the first centering rods and then are assembled and fixed with one ends of the third centering rods through the second centering rods, the other ends of the third centering rods penetrate through the collation side plate close to the third centering rods and then are assembled and fixed with the centering block, the centering block is also assembled and fixed with one ends of the centering guide rods, and the other ends of the centering guide rods penetrate through the collation side plate close to the centering guide rods; the first centering rod, the third centering rod and the centering guide rod are respectively clamped with the arranging side plate and can be assembled in an axial sliding mode, and the centering block is installed in the arranging channel; the centering block is fixedly assembled with one end of the elastic drawstring, the other end of the elastic drawstring is fixed on a drawstring mounting block, and the drawstring mounting block is fixed on the arranging side plate;

the rear end in the antenna direction of transport is installed to stretching strap installation piece, the elasticity stretching strap has elasticity and two elasticity stretching straps and diminishes to the interval of centering piece one end by stretching strap installation piece one end gradually, and the interval of two centering pieces is greater than the length of antenna.

7. The metal antenna detection assembly line of claim 6, wherein an alignment block is mounted between the two centering blocks, and at least two alignment blocks are respectively located on one side of the sorting compartment groove near the first sorting conveyor belt; the bottom of each aligning block is fixedly assembled with the corresponding aligning connecting plate, an aligning sliding block is fixed at the bottom of each aligning connecting plate, the aligning sliding blocks are clamped and slidably mounted in the aligning sliding grooves, the aligning sliding grooves are arranged in the aligning supporting blocks, the aligning supporting blocks are fixed on the aligning supporting plates, two ends of each aligning supporting plate are fixedly assembled with the two arranging side plates respectively, the bottom of each aligning sliding block is fixedly assembled with the top of each aligning guide rod, the bottom of each aligning guide rod penetrates through the corresponding aligning spring and then is installed in each aligning guide hole and can be axially slidably assembled with the aligning guide rod, and the aligning guide holes are arranged on the corresponding; the alignment block is also provided with an alignment inclined plane;

a centering spring is sleeved on the part of the centering guide rod, which is positioned between the centering block and the tidying side plate; the height of the tidying channel is not greater than the thickness of the antenna.

8. The tidying module according to claim 5, wherein the rotating mechanism comprises a rotating cylinder and a rotating tooth cover, a hollow rotating inner cavity is formed in the rotating cylinder, a rotating channel corresponding to the tidying channel is arranged in the rotating inner cavity, a first rotating channel plate and a first rotating channel plate are respectively fixed at the upper end and the lower end of the rotating channel, a rotating conveying roller is further installed on the first rotating channel plate, and one end of the rotating channel, close to the tidying channel, is a rotating inlet and the other end of the rotating channel is a rotating outlet;

the first rotating channel plate and the two ends of the first rotating channel plate are respectively fixed on the two rotating end plates, the two sides of the rotating channel are respectively sealed by the rotating end plates, and the rotating end plates are fixed on the rotating cylinder; the rotary tooth covers are respectively fixed at two ends of the rotary cylinder and respectively penetrate through the arranging side plate and can be circumferentially and rotatably assembled with the arranging side plate;

the rotary conveying roller is sleeved and fixed on a seventh arranging shaft, the seventh arranging shaft and the two rotary end plates can be assembled in a circumferential rotating mode, one end of the seventh arranging shaft penetrates through one of the rotary end plates and then is assembled and fixed with a second rotary conveying gear, the second rotary conveying gear is in meshing transmission with the first rotary conveying gear, the first rotary conveying gear is fixed on a rotary output shaft of a rotary conveying motor, and the rotary conveying motor is fixed in a rotary inner cavity.

9. The collation module according to claim 8, wherein the rotary tooth cover is in meshing transmission with a rotary intermediate gear, the rotary intermediate gear is in meshing transmission with a rotary drive gear and the rotary intermediate gear is fixed to an eighth collation shaft, the eighth collation shaft is circumferentially rotatably fitted with the two collation side plates; the rotary driving gear is fixed on a second sorting output shaft, and the second sorting output shaft is arranged in a second sorting motor; the second arranging motor is arranged on the second arranging top plate, and the second arranging top plate is fixed to the tops of the two arranging side plates;

the rotary gear cover is further fixedly provided with a rotary detection block, two maximum rotary displacement points of the rotary detection block are respectively provided with a rotary travel switch, and the two rotary travel switches respectively correspond to two rotary states of the rotary cylinder.

10. A metal antenna detection line, characterized in that a splitter module according to any of claims 1-9 is applied.