CN111013844B - Ultrasonic electrostatic spraying production line - Google Patents
Ultrasonic electrostatic spraying production line Download PDFInfo
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- CN111013844B CN111013844B CN201911296931.XA CN201911296931A CN111013844B CN 111013844 B CN111013844 B CN 111013844B CN 201911296931 A CN201911296931 A CN 201911296931A CN 111013844 B CN111013844 B CN 111013844B
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- discharging
- spraying
- frame
- material receiving
- unwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- Electrostatic Spraying Apparatus (AREA)
Abstract
The invention relates to an ultrasonic electrostatic spraying production line which comprises an unreeling mechanism, a spraying mechanism, an oven mechanism and a reeling mechanism, wherein the spraying mechanism comprises a frame, a spraying access window, a workbench, a high-voltage electrostatic generator, an ultrasonic spray head and an atomization separator. The integral structural design of the invention realizes that a series of operations such as feeding and conveying, spraying, drying, discharging and recycling can be completed on the base material on one device, and the degree of automation is high; it is through setting up the upper and lower both sides of the substrate of going into in oven mechanism with mist separator and electrostatic generator respectively again, and there is certain distance between mist separator and the electrostatic generator, and this distance is greater than the thickness of the substrate of various different specifications, make it realize can be fit for carrying out the spraying to the substrate of various different thickness, the commonality is strong, and its whole coating process need not to purchase many production lines and need not to change different coating roller homoenergetic and carry out the coating operation, its use is more convenient, low in use cost.
Description
Technical Field
The invention relates to an ultrasonic electrostatic spraying production line.
Background
With the progress of coating technology, it is more and more discovered that the characteristics of raw materials can be obviously improved or enhanced by coating a layer of other materials or coatings on the original materials, but most of the coating methods of the existing coating equipment are fixed and single, and it is difficult to realize coating of multiple coating materials on one equipment, and it is often necessary to purchase multiple production lines to realize coating production, thereby causing huge production cost of enterprises. In addition, the current coating equipment needs to continuously replace the coating roller due to the change of the coating thickness, and the coating equipment also needs to reset the carving parameters and change the coating mode of the carving parameters to realize the coating operation, so that the current coating equipment has the defect of inconvenient use.
Disclosure of Invention
The invention aims to solve the technical problem of providing an ultrasonic electrostatic spraying production line, the integral structural design of which not only realizes a series of operations of feeding, conveying, spraying, drying, blanking, recovering and the like of a base material on one device, but also realizes the coating work without purchasing a plurality of production lines, using a coating roller or replacing different coating rollers in the whole coating process, and the ultrasonic electrostatic spraying production line is more convenient and faster to use. The invention is realized by the following technical scheme:
an ultrasonic electrostatic spraying production line comprises an unwinding mechanism, a spraying mechanism is arranged on one side of the unwinding mechanism, an oven mechanism is arranged on one side of the spraying mechanism, a winding mechanism is arranged on one side of the oven mechanism, and a base material is conveyed among the unwinding mechanism, the spraying mechanism, the oven mechanism and the winding mechanism; the spraying mechanism comprises a frame, wherein the middle parts of the left side and the right side of the frame are respectively provided with a spraying access window for conveying the base material, a workbench is arranged in the frame, a high-voltage electrostatic generator is arranged above the workbench, a plurality of ultrasonic spray heads are arranged above the high-voltage electrostatic generator, the lower end of each ultrasonic spray head is provided with an atomization separator, and the atomization separators can adopt air atomization separators. The substrate enters the frame from the spray access window and is transported between the high voltage electrostatic generator and the mist separator. A coating liquid delivery pipe is connected with the ultrasonic spray head.
Preferably, the unwinding mechanism comprises a discharging bottom plate, a plurality of linear guide rails are arranged on the discharging bottom plate, a discharging frame is arranged on the linear guide rails in a sliding mode, a discharging shaft is arranged in the discharging frame, an unwinding servo motor is arranged on one side of the discharging shaft, an unwinding deviation correcting device is arranged below the discharging shaft, a discharging tension control mechanism is arranged on the rear side of the discharging shaft, a feeding traction roller is arranged above the rear side of the discharging tension control mechanism, and a feeding traction motor is arranged on one side of the feeding traction roller.
Preferably, the winding mechanism comprises a material receiving bottom plate, a plurality of slide rails are arranged on the material receiving bottom plate, a material receiving frame is arranged on the slide rails in a sliding mode, a material receiving rotating shaft is arranged in the material receiving frame, a material receiving servo motor is arranged on one side of the material receiving rotating shaft, a material receiving deviation rectifying device is arranged below the material receiving rotating shaft, a material receiving tension control mechanism is arranged on the rear side of the material receiving rotating shaft, a discharging traction roller is arranged behind the material receiving tension control mechanism, and a discharging traction motor is arranged on one side of the discharging traction roller.
Preferably, the discharging tension control mechanism and the receiving tension control mechanism both comprise an installation frame, a rotating shaft penetrates through the middle part of the installation frame, a balance weight rod is arranged on one side of the rotating shaft, a floating roll is arranged on the other side of the rotating shaft, a floating roll cylinder is arranged on one side of the installation frame, and a linear displacer is arranged on one side of the floating roll cylinder; the unwinding deviation correcting device comprises a discharging deviation correcting cylinder arranged on the upper surface of the bottom surface of the discharging bottom plate and a discharging deviation corrector arranged on the rear side of the top surface of the discharging frame; the material receiving and rectifying device comprises a material receiving and rectifying cylinder arranged on the upper surface of the bottom surface of the material receiving bottom plate and a material receiving and rectifying device arranged on the rear side of the top surface of the material receiving frame.
Preferably, the oven mechanism includes the frame, and the higher authority of frame is provided with the baking chamber, and the baking access & exit that can supply the substrate conveying is seted up respectively to the left and right sides of baking chamber, is provided with air intake fan in the frame, and one side of air intake fan is provided with the heating package, and the heating package embeds there is many heating pipes, and the rear side of baking chamber is provided with the fan of airing exhaust.
Preferably, the controllers are respectively connected with the unreeling mechanism, the spraying mechanism, the oven mechanism and the reeling mechanism for controlling, and the controllers are PLC programmable logic controllers which can be, but are not limited to, programmable controllers sold on bar under the brand name of VIGOR/feng and the product number of 4586. The operator can set various parameters for controlling the movement of each mechanism through the controller according to the production requirement.
The ultrasonic electrostatic spraying production line comprises an unreeling mechanism, a spraying mechanism, an oven mechanism and a reeling mechanism, wherein the spraying mechanism comprises a frame, a spraying access window, a workbench, a high-voltage electrostatic generator, an ultrasonic spray head and an atomization separator. The coil base material is wound on the periphery of an unwinding shaft in an unwinding mechanism, when the unwinding shaft rotates under the drive of an unwinding servo motor, the unwinding shaft which rotates can drive the coil base material to unwind automatically, and the unwound base material can be conveyed towards a spraying mechanism through a feeding traction roller and under the drive of a feeding traction motor; when the tension of the base material is increased or decreased, the base material can pull the floating roller to deflect leftwards or rightwards by taking the rotating shaft as the center, the linear shifter is used for detecting the offset of the floating roller and sending a data signal of the detected offset to the controller, so that the controller can judge whether the tension is too large or too small according to the received signal, then the running speed of the feeding traction motor is controlled according to the judgment result, the tension of the base material can be adjusted to be decreased or increased according to the production requirement, and the purposes of balancing and ensuring good conveying effect of the base material can be achieved; the unwinding mechanism is scientifically and reasonably provided with the discharging deviation rectifying device, when the discharging deviation rectifying device senses that the base material unwound from the unwinding shaft has the phenomena of irregularity, left-right drift and the like in the process of conveying and feeding, the discharging deviation rectifying device can automatically send the sensed information to the controller, and after the controller receives the information transmitted by the discharging deviation rectifying device, the controller can control the discharging deviation rectifying cylinder to start to operate, so that the mounting frame can move leftwards or rightwards on the linear guide rail under the driving of the discharging deviation rectifying cylinder, and the effect of automatically rectifying the deviation of the base material conveying is achieved; when the base material is conveyed to the spraying mechanism from the unwinding mechanism, the ultrasonic spray head, the atomization separator and the high-voltage electrostatic generator are arranged in the spraying mechanism for matching use, so that the spraying operation can be implemented by adopting a spraying mode of ultrasonic waves and an electrostatic field, and the coating liquid can be coated on the base material in an atomization state with the viscosity of less than or equal to 50CPS after sequentially passing through the ultrasonic spray head and the atomization separator; when the spraying mechanism finishes spraying operation on the base material, the base material is conveyed into the oven mechanism from the spraying mechanism, the oven mechanism is used for baking the base material coated with the coating liquid, after the base material finishes baking of the coating liquid, the base material is conveyed from the oven mechanism to the winding mechanism, the operation principle of the winding mechanism is the same as that of the unwinding mechanism, the winding mechanism is used for recovering the coil stock of the base material subjected to the spraying operation, the integral structural design not only realizes a series of operations of feeding conveying, spraying, drying, blanking recovery and the like on the base material on one device, but also realizes coating operation without purchasing a plurality of production lines and replacing different coating rollers in the whole coating process, the use is more convenient, the atomization frequency of the ultrasonic spray head can be adjusted according to the coating amount of the ultrasonic spray head, the feeding flow of the coating liquid can be controlled, the operation speed of the base material can be controlled and the like, when the ultrasonic spray head and the atomization separator are used with the high-voltage electrostatic generator in a matched manner, the coating slurry can be bonded on the coating base material more finely and more uniformly, the uniformity of the coating of the base material coated by the coating slurry is ensured to be consistent, and the coating slurry has the advantages of high coating efficiency, high coating precision and good coating effect.
Drawings
For ease of illustration, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of an ultrasonic electrostatic spraying production line according to the present invention.
Fig. 2 is a perspective view of a spraying mechanism of an ultrasonic electrostatic spraying production line according to the present invention.
Fig. 3 is a perspective view of an unwinding mechanism of an ultrasonic electrostatic spraying production line according to the present invention.
Fig. 4 is a perspective view of a winding mechanism of an ultrasonic electrostatic spraying production line according to the present invention.
Fig. 5 is a perspective view of a discharging tension control mechanism or a receiving tension control mechanism of an ultrasonic electrostatic spraying production line according to the present invention.
Fig. 6 is a perspective view of an oven mechanism of an ultrasonic electrostatic spraying production line according to the present invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
In this embodiment, referring to fig. 1 to 6, the ultrasonic electrostatic spraying production line of the present invention includes an unwinding mechanism 1, a spraying mechanism 2 is disposed on one side of the unwinding mechanism 1, an oven mechanism 3 is disposed on one side of the spraying mechanism 2, a winding mechanism 4 is disposed on one side of the oven mechanism 3, and a substrate 5 is conveyed among the unwinding mechanism 1, the spraying mechanism 2, the oven mechanism 3, and the winding mechanism 4; the spraying mechanism 2 comprises a frame 21, spraying access windows for conveying the base materials 5 are respectively arranged in the middle of the left side and the right side of the frame 21, a workbench 22 is arranged in the frame 21, a high-voltage electrostatic generator 23 is arranged above the workbench 22, a plurality of ultrasonic spray heads 24 are arranged above the high-voltage electrostatic generator 23, and an atomization separator 25 is arranged at the lower end of each ultrasonic spray head 24.
In one embodiment, the unwinding mechanism 1 includes a discharging bottom plate 11, a plurality of linear guide rails 12 are arranged on the discharging bottom plate 11, a discharging frame 21 is arranged on the linear guide rails 12 in a sliding manner, a discharging shaft 13 is arranged in the discharging frame 21, an unwinding servo motor 14 is arranged on one side of the discharging shaft 13, an unwinding deviation correction device 18 is arranged below the discharging shaft 13, a discharging tension control mechanism 15 is arranged on the rear side of the discharging shaft 13, a feeding traction roller 16 is arranged above the rear side of the discharging tension control mechanism 15, and a feeding traction motor 17 is arranged on one side of the feeding traction roller 16.
In one embodiment, the winding mechanism 4 includes a material receiving bottom plate 41, a plurality of slide rails 42 are arranged on the material receiving bottom plate 41, a material receiving frame 43 is arranged on the slide rails 42 in a sliding manner, a material receiving rotating shaft 44 is arranged in the material receiving frame 43, a material receiving servo motor 45 is arranged on one side of the material receiving rotating shaft 44, a material receiving deviation rectifying device is arranged below the material receiving rotating shaft 44, a material receiving tension control mechanism 46 is arranged on the rear side of the material receiving rotating shaft 44, a discharging traction roller 47 is arranged behind the material receiving tension control mechanism 46, and a discharging traction motor 48 is arranged on one side of the discharging traction roller 47.
In one embodiment, each of the discharging tension control mechanism 15 and the collecting tension control mechanism 46 includes a mounting frame 151, a rotating shaft 152 is disposed through the middle of the mounting frame 151, a weight lever 153 is disposed on one side of the rotating shaft 152, a floating roller 154 is disposed on the other side of the rotating shaft 152, a floating roller cylinder 155 is disposed on one side of the mounting frame 151, and a linear shifter 156 is disposed on one side of the floating roller cylinder 155; the unwinding deviation correcting device 18 comprises a discharging deviation correcting cylinder arranged on the bottom surface of the discharging bottom plate 11 and a discharging deviation corrector arranged on the rear side of the top surface of the discharging frame 21; the material receiving deviation rectifying device comprises a material receiving deviation rectifying cylinder 49 arranged on the upper surface of the bottom surface of the material receiving bottom plate 41 and a material receiving deviation rectifying device 491 arranged on the rear side of the top surface of the material receiving frame 43.
In one embodiment, the oven mechanism 3 includes a rack 31, a baking chamber 32 is disposed on the rack 31, baking inlets and outlets 33 for conveying the substrate 5 are respectively disposed on the left and right sides of the baking chamber 32, an air intake fan 34 is disposed in the rack 31, a heating pack 35 is disposed on one side of the air intake fan 34, and an air exhaust fan 36 is disposed on the rear side of the baking chamber 32.
In one embodiment, the operation flow of the ultrasonic electrostatic spraying production line is as follows: the coil base material 5 is wound on the periphery of an unwinding shaft 13 in the unwinding mechanism 1, when the unwinding shaft 13 rotates under the driving of an unwinding servo motor 14, the unwinding shaft 13 which rotates can drive the coil base material 5 to automatically unwind, and the unwound base material 5 can be conveyed to the direction of the spraying mechanism 2 through a feeding traction roller 16 and under the driving of a feeding traction motor 17, and a discharging tension control mechanism 15 is scientifically arranged between the unwinding shaft 13 and the feeding traction roller 16, so that the floating roller cylinder 155 can output a force only by adjusting the air pressure of the floating roller cylinder 155 in the discharging tension control mechanism 15, and the floating roller 154 can be positioned in the middle position when the force is balanced with the tension output force of the base material 5 so as to keep balance; when the tension of the substrate 5 becomes larger or smaller, the substrate 5 pulls the floating roller 154 to deflect leftwards or rightwards by taking the rotating shaft 152 as a center, the linear shifter 156 is used for detecting the offset of the floating roller 154 and sending a data signal of the detected offset to the controller, so that the controller can judge whether the tension is too large or too small according to the received signal, and then the running speed of the feeding traction motor 17 is controlled according to the judgment result, so that the tension of the substrate 5 can be adjusted to be smaller or larger according to the production requirement, and the purposes of balancing and ensuring good transmission effect of the substrate 5 can be achieved; the unwinding mechanism 1 is scientifically and reasonably provided with the discharging deviation correcting device 18, when the discharging deviation corrector senses that the base material 5 unwound from the unwinding shaft 13 has the phenomena of irregularity, left-right drift and the like in the process of conveying and feeding, the discharging deviation corrector can automatically send the sensed information to the controller, and after the controller receives the information transmitted by the discharging deviation corrector, the controller can control the discharging deviation correcting cylinder to start to operate, so that the mounting frame 151 can move leftwards or rightwards on the linear guide rail 12 under the driving of the discharging deviation correcting cylinder, and the effect of automatically correcting the deviation of the conveying of the base material 5 is achieved; when the substrate 5 is conveyed from the unwinding mechanism 1 to the spraying mechanism 2, the ultrasonic spray head 24, the atomization separator 25 and the high-voltage electrostatic generator 23 are arranged in the spraying mechanism 2 to be matched for use, so that the spraying operation can be implemented by adopting a spraying mode of ultrasonic waves and electrostatic fields, the design not only enables the coating liquid to be coated on the substrate 5 in an atomization state with the viscosity of less than or equal to 50CPS after passing through the ultrasonic spray head 24 and the atomization separator 25 in sequence, but also realizes the coating without using a coating roller; when the spraying mechanism 2 finishes spraying operation on the substrate 5, the substrate 5 is conveyed into the oven mechanism 3 from the spraying mechanism 2, the oven mechanism 3 is used for baking the substrate 5 coated with the coating liquid, when the oven mechanism 3 finishes baking the coating liquid on the substrate 5, the substrate 5 is conveyed into the winding mechanism 4 from the oven mechanism 3, the operation principle of the winding mechanism 4 is the same as that of the unwinding mechanism 1, the winding mechanism 4 is used for recovering the coil material of the substrate 5 subjected to the spraying operation, the overall structural design not only realizes a series of operations of feeding, conveying, spraying, drying, blanking recovery and the like on the substrate 5 on one device, but also realizes coating operation without purchasing a plurality of production lines and replacing different coating rollers in the whole coating process, the use is more convenient, and the atomization frequency of the ultrasonic spray head 24 can be adjusted or set by a controller according to the coating amount of the ultrasonic spray head 24, The feeding flow of the coating liquid is controlled, the running speed of the base material 5 is controlled, and the like, when the ultrasonic spray head 24 and the atomization separator 25 are matched with the high-voltage electrostatic generator 23 for use, the coating slurry can be bonded or sprayed on the coating base material 5 more finely and more uniformly, the uniformity of the coating of the base material 5 coated by the coating slurry is ensured to be consistent, and the coating method has the advantages of high coating efficiency, high coating precision and good coating effect.
The ultrasonic electrostatic spraying production line comprises an unreeling mechanism, a spraying mechanism, an oven mechanism and a reeling mechanism, wherein the spraying mechanism comprises a frame, a spraying access window, a workbench, a high-voltage electrostatic generator, an ultrasonic spray head and an atomization separator. The integral structural design of the invention realizes that a series of operations such as feeding and conveying, spraying, drying, discharging and recycling can be completed on the base material on one device, and the degree of automation is high; it is through setting up the upper and lower both sides of the substrate of going into in oven mechanism with mist separator and electrostatic generator respectively again, and there is certain distance between mist separator and the electrostatic generator, and this distance is greater than the thickness of the substrate of various different specifications, make it realize can be fit for carrying out the spraying to the substrate of various different thickness, the commonality is strong, and its whole coating process need not to purchase many production lines and need not to change different coating rolls homoenergetic and carry out the coating operation, its use is more convenient, low in use cost, and solved current coating equipment effectively and need purchase many production lines and need change different coating rolls and just can implement the problem of coating operation to it.
The above-mentioned embodiments are only examples of the present invention, and are not intended to limit the scope of the invention, which is defined by the claims and the equivalents of the principles and basic structures of the invention.
Claims (2)
1. The utility model provides an ultrasonic wave electrostatic spraying production line which characterized in that: the device comprises an unwinding mechanism, wherein a spraying mechanism is arranged on one side of the unwinding mechanism, an oven mechanism is arranged on one side of the spraying mechanism, a winding mechanism is arranged on one side of the oven mechanism, and a substrate is conveyed among the unwinding mechanism, the spraying mechanism, the oven mechanism and the winding mechanism; the spraying mechanism comprises a frame, wherein spraying access windows for conveying the base materials are respectively arranged in the middle parts of the left side and the right side of the frame, a workbench is arranged in the frame, a high-voltage electrostatic generator is arranged above the workbench, a plurality of ultrasonic spray heads are arranged above the high-voltage electrostatic generator, and an atomization separator is arranged at the lower end of each ultrasonic spray head;
the unwinding mechanism comprises a discharging bottom plate, a plurality of linear guide rails are arranged on the discharging bottom plate, a discharging frame is arranged on the linear guide rails in a sliding mode, a discharging shaft is arranged in the discharging frame, an unwinding servo motor is arranged on one side of the discharging shaft, an unwinding deviation correcting device is arranged below the discharging shaft, a discharging tension control mechanism is arranged on the rear side of the discharging shaft, a feeding traction roller is arranged above the rear side of the discharging tension control mechanism, and a feeding traction motor is arranged on one side of the feeding traction roller;
the winding mechanism comprises a material receiving bottom plate, a plurality of slide rails are arranged on the material receiving bottom plate, a material receiving frame is arranged on the slide rails in a sliding mode, a material receiving rotating shaft is arranged in the material receiving frame, a material receiving servo motor is arranged on one side of the material receiving rotating shaft, a material receiving deviation rectifying device is arranged below the material receiving rotating shaft, a material receiving tension control mechanism is arranged on the rear side of the material receiving rotating shaft, a discharging traction roller is arranged behind the material receiving tension control mechanism, and a discharging traction motor is arranged on one side of the discharging traction roller;
the discharging tension control mechanism and the receiving tension control mechanism both comprise an installation frame, a rotating shaft penetrates through the middle of the installation frame, a balance weight rod is arranged on one side of the rotating shaft, a floating roll is arranged on the other side of the rotating shaft, a floating roll cylinder is arranged on one side of the installation frame, and a linear displacer is arranged on one side of the floating roll cylinder; the unwinding deviation correcting device comprises a discharging deviation correcting cylinder arranged on the upper surface of the bottom surface of the discharging bottom plate and a discharging deviation corrector arranged on the rear side of the top surface of the discharging frame; the receiving deviation rectifying device comprises a receiving deviation rectifying cylinder arranged on the upper surface of the bottom surface of the receiving bottom plate and a receiving deviation rectifying device arranged on the rear side of the top surface of the receiving frame;
the ultrasonic spray head, the atomization separator and the high-voltage electrostatic generator are matched for use, so that the spraying operation can be implemented by adopting a spraying mode of ultrasonic waves and electrostatic fields, and the coating liquid can be coated on the base material in an atomization state with the viscosity of less than or equal to 50CPS after sequentially passing through the ultrasonic spray head and the atomization separator.
2. An ultrasonic electrostatic coating production line according to claim 1, characterized in that: oven mechanism includes the frame, is provided with the baking chamber above the frame, and the baking access & exit that can supply the substrate conveying is seted up respectively to the left and right sides of baking chamber, is provided with air intake fan in the frame, and one side of air intake fan is provided with the heating package, and the rear side of baking chamber is provided with the fan of airing exhaust.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911296931.XA CN111013844B (en) | 2019-12-17 | 2019-12-17 | Ultrasonic electrostatic spraying production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911296931.XA CN111013844B (en) | 2019-12-17 | 2019-12-17 | Ultrasonic electrostatic spraying production line |
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| Publication Number | Publication Date |
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| CN111013844A CN111013844A (en) | 2020-04-17 |
| CN111013844B true CN111013844B (en) | 2021-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911296931.XA Active CN111013844B (en) | 2019-12-17 | 2019-12-17 | Ultrasonic electrostatic spraying production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113957640B (en) * | 2021-12-06 | 2024-06-18 | 惠州凯美服饰有限公司 | Unidirectional moisture-conducting cloth processing equipment and processing method thereof |
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| CN208303103U (en) * | 2017-12-29 | 2019-01-01 | 澜猫（天津）新材料科技有限公司 | A kind of super-hydrophobic nano coating spraying system |
| CN209334035U (en) * | 2018-12-29 | 2019-09-03 | 蜂巢能源科技有限公司 | Pole piece plasma insulation spray equipment |
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- 2019-12-17 CN CN201911296931.XA patent/CN111013844B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806158A (en) * | 2011-05-30 | 2012-12-05 | 张家港市佳龙真空浸漆设备制造厂 | Electrostatic paint spray equipment with retainer cup structure |
| EP2645438A1 (en) * | 2012-03-29 | 2013-10-02 | Mitsubishi Materials Corporation | Method of manufacturing ferroelectric thin film |
| CN202744061U (en) * | 2012-08-23 | 2013-02-20 | 东莞市康正轧辊设备有限公司 | Unreeling device of roller press |
| CN204638438U (en) * | 2015-05-21 | 2015-09-16 | 浙江富晟新材料科技有限公司 | A kind of white surface medium polymeric membrane machine |
| CN105170359A (en) * | 2015-08-21 | 2015-12-23 | 南京大学昆山创新研究院 | Programmed type electrostatic spraying device |
| CN206304927U (en) * | 2016-09-27 | 2017-07-07 | 天津工业大学 | A kind of ultrasonic wave added electrostatic spraying pyrolysis installation |
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| CN209334035U (en) * | 2018-12-29 | 2019-09-03 | 蜂巢能源科技有限公司 | Pole piece plasma insulation spray equipment |
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| CN111013844A (en) | 2020-04-17 |
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