CN111011777A - Jerusalem artichoke screening and crushing method - Google Patents
Jerusalem artichoke screening and crushing method Download PDFInfo
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- CN111011777A CN111011777A CN201911373913.7A CN201911373913A CN111011777A CN 111011777 A CN111011777 A CN 111011777A CN 201911373913 A CN201911373913 A CN 201911373913A CN 111011777 A CN111011777 A CN 111011777A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/10—Products from fruits or vegetables; Preparation or treatment thereof of tuberous or like starch containing root crops
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/08—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting
- A23N12/083—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for drying or roasting with stirring, vibrating or grinding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/85—Food storage or conservation, e.g. cooling or drying
Abstract
The invention discloses a method for screening and crushing jerusalem artichoke. The method comprises the following steps: s1, selecting raw materials, selecting harvested jerusalem artichoke tubers, selecting complete fresh jerusalem artichoke tubers without disease spots and worm damage as raw materials, weighing the jerusalem artichoke tubers simultaneously, controlling the weight of each jerusalem artichoke tuber to be almost the same, S2, sorting and washing, putting the selected fresh jerusalem artichoke tubers into a basin filled with clean water, washing the fresh jerusalem artichoke tubers in the clean water by using a brush, then fishing out the fresh jerusalem artichoke tubers and draining, S3, peeling and slicing, heating the washed fresh jerusalem artichoke tubers by using steam to enable the skins of the jerusalem artichoke to be raised, putting the heated fresh jerusalem artichoke tubers into a peeling machine for peeling, and washing the peeled fresh jerusalem artichoke tubers, wherein the invention has the beneficial effects that: the jerusalem artichoke slices can be dried more uniformly, and the jerusalem artichoke powder flying in the crushing process can be recycled through the exhaust fan and the recovery pipe.
Description
Technical Field
The invention relates to the field of jerusalem artichoke powder production and processing, in particular to a method for screening and crushing jerusalem artichoke.
Background
Jerusalem artichoke, also known as jerusalem artichoke and rhizoma Bidentis Bipinnatae, is a perennial herb of Helianthus of Compositae, and its underground tuber is rich in fructose polymers such as starch and inulin, and can be eaten, cooked or gruel, pickled vegetable, sun-dried Jerusalem artichoke, or used as raw materials for preparing starch and alcohol, the jerusalem artichoke has the functions of reducing blood sugar, promoting the decomposition of sugar, converting excessive sugar into heat, improving the balance of fat in the body, the carbohydrate in the jerusalem artichoke is mainly inulin which is one of few soluble dietary fibers discovered at present, the inulin has low calorific value, has the characteristics of no insulin dependence, no cariosity and the like, is used as a high-quality dietary fiber source and a fat substitute, is widely used for making foods such as dairy products, bread, candies, beverages, seasonings, functional foods, medicines, health-care products and the like, is mostly used for extracting inulin at present, and is a making flow for screening and crushing jerusalem artichoke tubers.
However, the existing jerusalem artichoke powder cannot turn over the jerusalem artichoke slices at regular time through a turning device in the production and manufacturing process, the jerusalem artichoke slices are not uniform enough to be dried, the efficiency of drying the jerusalem artichoke slices is not high, the raised jerusalem artichoke powder in the crushing process cannot be recycled, the utilization rate of processing the jerusalem artichoke powder is low, and the waste of resources is easy to occur.
Disclosure of Invention
The invention mainly aims to provide a method for screening and crushing jerusalem artichoke, which can effectively solve the problems in the background art.
In order to achieve the purpose, the invention adopts the technical scheme that:
a method for screening and crushing jerusalem artichoke, which comprises the following steps:
s1, selecting raw materials, namely selecting harvested jerusalem artichoke tubers, selecting complete fresh jerusalem artichoke tubers without disease spots and worm damage as the raw materials, weighing the jerusalem artichoke tubers at the same time, and controlling the weight of each jerusalem artichoke tuber to be almost the same;
s2, finishing and washing, namely putting the selected fresh jerusalem artichoke tubers into a basin filled with clear water, washing the fresh jerusalem artichoke tubers in the clear water by using a brush, taking out the fresh jerusalem artichoke tubers and draining;
s3, peeling and slicing, namely heating the cleaned fresh jerusalem artichoke tubers by using steam to enable the skins of the jerusalem artichoke to be convex, putting the heated fresh jerusalem artichoke tubers into a peeling machine for peeling, washing the peeled fresh jerusalem artichoke tubers, flushing the residual skins on the surfaces of the jerusalem artichoke tubers, draining the jerusalem artichoke tubers, and putting the jerusalem artichoke tubers into a slicing machine for slicing;
s4, grading and sieving, conveying the sliced jerusalem artichoke slices into a sieving machine through a conveying device, and sieving the jerusalem artichoke slices through the sieving machine to conveniently sieve the jerusalem artichoke slices with the same specification and size;
s5, airing and drying, namely taking out the screened jerusalem artichoke slices, spreading the screened jerusalem artichoke slices on a bamboo mat one by one, airing to reduce the moisture content of the jerusalem artichoke slices, drying the aired jerusalem artichoke slices in drying equipment, and turning over the jerusalem artichoke slices in the drying process to ensure that the jerusalem artichoke slices are dried more uniformly;
s6, crushing, namely putting the dried jerusalem artichoke slices into a crusher to be crushed to prepare jerusalem artichoke powder, and recycling the raised jerusalem artichoke powder through an air draft device in the crushing process.
S7, packaging the products, wherein the jerusalem artichoke powder in the finished product room is packaged by a packaging machine, and the finished products are sent to a finished product warehouse for storage or made into series products.
Preferably, in the step S1, the jerusalem artichoke tubers are weighed by an electronic scale, and the mass of each jerusalem artichoke tuber is controlled to be about forty grams.
Preferably, in the step S3, the motor of the peeling machine drives the brush to rotate, the jerusalem artichoke tubers rotate through the brush, the surfaces of the jerusalem artichoke tubers are rubbed with the brush, so as to achieve the peeling and polishing effects of the jerusalem artichoke tubers, the thickness of the brush is selected for peeling and polishing, the peeling machine adopts a centrifugal rotation and friction peeling technology, the tissue of the slicing machine is supported by hard paraffin or other substances, and the slicing machine automatically pushes the tissue forward for a required distance by the aid of the slice thickness device every time the tissue is cut.
Preferably, the steam warming in the step S3 is performed for twenty seconds, and the pressure generated by the steam warming is five mpa.
Preferably, a vibration mechanism is connected to the screening machine in step S4, and the screening efficiency of the screening machine can be improved by driving the screen to vibrate by the vibration mechanism.
Preferably, the turning device in the step S5 is composed of a turning motor, a placing plate and a compressing block, a transmission assembly is connected between the placing plate and the turning motor, the turning motor drives the placing plate to turn through the transmission assembly, and the placing plate is hollow.
Preferably, the pulverizer in the step S6 adopts an ultra-high speed single motor matching, and has the advantages of precise structure, small volume, light weight, high efficiency, no dust, cleanness, sanitation, simple operation, attractive appearance, power saving, safety and the like.
Preferably, step S6 stirs updraft ventilator and comprises air exhauster, recovery tube and recovery tank, and the recovery tube is fixed through connector and recovery tank, can be connected air exhauster and recovery tank, and the recovery tube will be retrieved the tank and be connected with the rubbing crusher, all is equipped with sealing device between recovery tube and rubbing crusher and the recovery tank.
Compared with the prior art, the invention has the following beneficial effects: the process of drying the jerusalem artichoke pieces is realized by regularly overturning the jerusalem artichoke pieces through the overturning device, so that the jerusalem artichoke pieces can be dried more uniformly, the efficiency of drying the jerusalem artichoke pieces is improved, and the jerusalem artichoke powder flying in the crushing process is recycled through the exhaust fan and the recovery pipe, so that the utilization rate of processing the jerusalem artichoke powder can be improved, and the waste of resources is avoided.
FIG. 1 is a schematic diagram of a process flow of a method for screening and crushing jerusalem artichoke according to the present invention;
FIG. 2 is a schematic view of a process for turning over Jerusalem artichoke slices in a method for screening and crushing Jerusalem artichoke according to the invention;
FIG. 3 is a schematic view of the recycling process of the method for screening and crushing jerusalem artichoke according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Examples
A method for screening and crushing jerusalem artichoke, which comprises the following steps:
s1, selecting raw materials, namely selecting harvested jerusalem artichoke tubers, selecting complete fresh jerusalem artichoke tubers without disease spots and worm damage as the raw materials, weighing the jerusalem artichoke tubers at the same time, and controlling the weight of each jerusalem artichoke tuber to be almost the same;
s2, finishing and washing, namely putting the selected fresh jerusalem artichoke tubers into a basin filled with clear water, washing the fresh jerusalem artichoke tubers in the clear water by using a brush, taking out the fresh jerusalem artichoke tubers and draining;
s3, peeling and slicing, namely heating the cleaned fresh jerusalem artichoke tubers by using steam to enable the skins of the jerusalem artichoke to be convex, putting the heated fresh jerusalem artichoke tubers into a peeling machine for peeling, washing the peeled fresh jerusalem artichoke tubers, flushing the residual skins on the surfaces of the jerusalem artichoke tubers, draining the jerusalem artichoke tubers, and putting the jerusalem artichoke tubers into a slicing machine for slicing;
s4, grading and sieving, conveying the sliced jerusalem artichoke slices into a sieving machine through a conveying device, and sieving the jerusalem artichoke slices through the sieving machine to conveniently sieve the jerusalem artichoke slices with the same specification and size;
s5, airing and drying, namely taking out the screened jerusalem artichoke slices, spreading the screened jerusalem artichoke slices on a bamboo mat one by one, airing to reduce the moisture content of the jerusalem artichoke slices, drying the aired jerusalem artichoke slices in drying equipment, and turning over the jerusalem artichoke slices in the drying process to ensure that the jerusalem artichoke slices are dried more uniformly;
s6, crushing, namely putting the dried jerusalem artichoke slices into a crusher to be crushed to prepare jerusalem artichoke powder, and recycling the raised jerusalem artichoke powder through an air draft device in the crushing process;
s7, packaging the products, wherein the jerusalem artichoke powder in the finished product room is packaged by a packaging machine, and the finished products are sent to a finished product warehouse for storage or made into series products.
The method for screening and crushing the jerusalem artichoke as shown in figure 1 comprises the following steps: and in the step S1, weighing the jerusalem artichoke tubers by using an electronic scale, and controlling the mass of each jerusalem artichoke tuber to be about forty grams.
The method for screening and crushing the jerusalem artichoke as shown in figure 1 comprises the following steps: in the step S3, the motor in the peeling machine drives the brush to rotate, the jerusalem artichoke tubers rotate through the brush, the surfaces of the jerusalem artichoke tubers are rubbed with the brush, so that the effects of peeling and polishing the jerusalem artichoke tubers are achieved, the thickness of the brush is selected for peeling and polishing, the peeling machine adopts a centrifugal rotation and friction peeling technology, the tissue of the slicing machine is supported by hard paraffin or other substances, and the slicing machine automatically forwards pushes the tissue for a required distance by means of the slice thickness device every time the tissue is cut.
The method for screening and crushing the jerusalem artichoke as shown in figure 1 comprises the following steps: the steam warming time in the step S3 was twenty seconds, and the pressure generated by the steam warming was five mpa.
The method for screening and crushing the jerusalem artichoke as shown in figure 1 comprises the following steps: in the step S4, a vibrating mechanism is connected to the screening machine, and the screening efficiency of the screening machine can be improved by driving the screen to vibrate by the vibrating mechanism.
The method for screening and crushing jerusalem artichoke as shown in figure 1 and figure 2 comprises the following steps: the turning device in the step S5 is composed of a turning motor, a placing plate and a compressing block, a transmission assembly is connected between the placing plate and the turning motor, the turning motor drives the placing plate to turn through the transmission assembly, and the placing plate is hollow.
The method for screening and crushing the jerusalem artichoke as shown in figure 1 comprises the following steps: the pulverizer in the step S6 adopts ultra-high-speed single motor matching, has the advantages of precise structure, small volume, light weight, high efficiency, no dust, cleanness, sanitation, simple operation, attractive appearance, electricity saving, safety and the like, and the pulverizing groove and the blades are made of stainless steel, can rapidly finish coarse pulverizing and fine powder, and can rapidly pulverize the jerusalem artichoke slices.
The method for screening and crushing jerusalem artichoke as shown in figure 1 and figure 3 comprises the following steps: stir updraft ventilator in step S6 comprises air exhauster, recovery tube and recovery tank, and the recovery tube is fixed with the recovery tank through the connector, can be connected air exhauster and recovery tank, and the recovery tube will be retrieved the tank and be connected with the rubbing crusher, all is equipped with sealing device between recovery tube and rubbing crusher and the recovery tank.
The method comprises the steps of selecting harvested jerusalem artichoke tubers, selecting complete fresh jerusalem artichoke tubers without disease spots and worm damage as raw materials, weighing the jerusalem artichoke tubers simultaneously, controlling the weight of each jerusalem artichoke tuber to be about forty grams, placing the selected fresh jerusalem artichoke tubers into a basin containing clean water, washing the fresh jerusalem artichoke tubers in the clean water by using a brush, fishing out the fresh jerusalem artichoke tubers, draining, heating the cleaned fresh jerusalem artichoke tubers for about twenty seconds by using steam to enable the skins of the jerusalem artichoke to bulge, placing the heated fresh jerusalem artichoke tubers into a peeling machine for peeling, washing the peeled fresh jerusalem artichoke tubers, flushing the residual skins on the surfaces of the jerusalem artichoke tubers, draining the jerusalem artichoke tubers, then placing the cut jerusalem artichoke tubers into a slicing machine for slicing, and conveying the sliced jerusalem artichoke slices into a screening machine by using a conveying device, the jerusalem artichoke slices are screened by a screening machine, the jerusalem artichoke slices with the same specification and size are conveniently screened, the screened jerusalem artichoke slices are taken out, then the jerusalem artichoke slices are placed on a bamboo mat and spread out one by one, the moisture content of the jerusalem artichoke slices is reduced by airing, the aired jerusalem artichoke slices are dried in drying equipment, the jerusalem artichoke slices are turned over in the drying process, the jerusalem artichoke slices are dried more uniformly, the efficiency of drying the jerusalem artichoke slices is improved, the dried jerusalem artichoke slices are put into a grinder to be ground to prepare jerusalem artichoke powder, and the raised jerusalem artichoke powder is recycled by an air draft device in the grinding process, so that the utilization rate of processing of the jerusalem artichoke powder can be improved, the waste of resources is avoided, and the jerusalem artichoke powder in the finished products is packaged by a packaging machine.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (8)
1. The method for screening and crushing the jerusalem artichoke is characterized by comprising the following steps of:
s1, selecting raw materials, namely selecting harvested jerusalem artichoke tubers, selecting complete fresh jerusalem artichoke tubers without disease spots and worm damage as the raw materials, weighing the jerusalem artichoke tubers at the same time, and controlling the weight of each jerusalem artichoke tuber to be almost the same;
s2, finishing and washing, namely putting the selected fresh jerusalem artichoke tubers into a basin filled with clear water, washing the fresh jerusalem artichoke tubers in the clear water by using a brush, taking out the fresh jerusalem artichoke tubers and draining;
s3, peeling and slicing, namely heating the cleaned fresh jerusalem artichoke tubers by using steam to enable the skins of the jerusalem artichoke to be convex, putting the heated fresh jerusalem artichoke tubers into a peeling machine for peeling, washing the peeled fresh jerusalem artichoke tubers, flushing the residual skins on the surfaces of the jerusalem artichoke tubers, draining the jerusalem artichoke tubers, and putting the jerusalem artichoke tubers into a slicing machine for slicing;
s4, grading and sieving, conveying the sliced jerusalem artichoke slices into a sieving machine through a conveying device, and sieving the jerusalem artichoke slices through the sieving machine to conveniently sieve the jerusalem artichoke slices with the same specification and size;
s5, airing and drying, namely taking out the screened jerusalem artichoke slices, spreading the screened jerusalem artichoke slices on a bamboo mat one by one, airing to reduce the moisture content of the jerusalem artichoke slices, drying the aired jerusalem artichoke slices in drying equipment, and turning over the jerusalem artichoke slices in the drying process to ensure that the jerusalem artichoke slices are dried more uniformly;
s6, crushing, namely putting the dried jerusalem artichoke slices into a crusher to be crushed to prepare jerusalem artichoke powder, and recycling the raised jerusalem artichoke powder through an air draft device in the crushing process;
s7, packaging the products, wherein the jerusalem artichoke powder in the finished product room is packaged by a packaging machine, and the finished products are sent to a finished product warehouse for storage or made into series products.
2. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: and in the step S1, weighing the jerusalem artichoke tubers by using an electronic scale, and controlling the mass of each jerusalem artichoke tuber to be about forty grams.
3. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: in the step S3, the motor in the peeling machine drives the brush to rotate, the jerusalem artichoke tubers rotate through the brush, the surfaces of the jerusalem artichoke tubers are rubbed with the brush, so that the effects of peeling and polishing the jerusalem artichoke tubers are achieved, the thickness of the brush is selected for peeling and polishing, the peeling machine adopts a centrifugal rotation and friction peeling technology, the tissue of the slicing machine is supported by hard paraffin or other substances, and the slicing machine automatically forwards pushes the tissue for a required distance by means of the slice thickness device every time the tissue is cut.
4. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: the steam warming time in the step S3 was twenty seconds, and the pressure generated by the steam warming was five mpa.
5. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: in the step S4, a vibrating mechanism is connected to the screening machine, and the screening efficiency of the screening machine can be improved by driving the screen to vibrate by the vibrating mechanism.
6. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: the turning device in the step S5 is composed of a turning motor, a placing plate and a compressing block, a transmission assembly is connected between the placing plate and the turning motor, the turning motor drives the placing plate to turn through the transmission assembly, and the placing plate is hollow.
7. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: the pulverizer in the step S6 adopts ultra-high-speed single motor matching, has the advantages of precise structure, small volume, light weight, high efficiency, no dust, cleanness, sanitation, simple operation, attractive appearance, electricity saving, safety and the like, and the pulverizing groove and the blades are made of stainless steel, can rapidly finish coarse pulverizing and fine powder, and can rapidly pulverize the jerusalem artichoke slices.
8. The method for screening and crushing jerusalem artichoke according to claim 1, wherein the method comprises the following steps: stir updraft ventilator in step S6 comprises air exhauster, recovery tube and recovery tank, and the recovery tube is fixed with the recovery tank through the connector, can be connected air exhauster and recovery tank, and the recovery tube will be retrieved the tank and be connected with the rubbing crusher, all is equipped with sealing device between recovery tube and rubbing crusher and the recovery tank.
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