CN111011707A - Preparation method of flavor detoxified corn steep liquor - Google Patents
Preparation method of flavor detoxified corn steep liquor Download PDFInfo
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- CN111011707A CN111011707A CN201911194779.4A CN201911194779A CN111011707A CN 111011707 A CN111011707 A CN 111011707A CN 201911194779 A CN201911194779 A CN 201911194779A CN 111011707 A CN111011707 A CN 111011707A
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- steep liquor
- corn steep
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- don
- degrading
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Abstract
The embodiment of the invention discloses a preparation method of flavor detoxified corn steep liquor, which is characterized in that DON degrading bacteria or degrading enzyme is added into the corn steep liquor, and DON toxin is degraded by a biological method; adding ZEN degrading bacteria or degrading enzyme into the corn steep liquor, and degrading ZEN toxin by a biological method; adding lactobacillus and yeast into the corn steep liquor for fermentation, improving the content of amino acid and lactic acid in the corn steep liquor, and improving the flavor of the corn steep liquor to obtain the flavor-detoxified corn steep liquor. The ZEN content in the detoxified corn steep liquor is 0-100 mug/kg, the DON content is 0-500 mug/kg, and the detoxified effect of the corn steep liquor is good; simultaneously, yeast and lactic acid bacteria are added in the ZEN and DON degradation process, and the content of various amino acids is increased and a certain amount of lactic acid is generated in the fermentation process of the corn steep liquor, so that the corn steep liquor is more palatable, the nutritive value of the corn steep liquor is improved, and the flavor of the corn steep liquor is improved.
Description
Technical Field
The embodiment of the invention relates to the technical field of biology, and particularly relates to a preparation method of flavor-detoxified corn steep liquor.
Background
Deoxynivalenol (DON) is also called vomitoxin, is a toxic secondary metabolite generated by some fusarium, is usually produced by mildew in the links of grain growth, harvesting, storage, processing, transportation, sale and the like, and can cause breeding performance disorders such as abolishment of appetite of livestock and poultry, growth obstruction, metabolic disturbance, immune disorder, female animal sterility, pregnant animal abortion, fetal abnormality and the like, and cause serious damage to the animal husbandry.
Zearalenone (ZEN) also called F-2 toxin is a secondary metabolite of non-steroid estrogen produced by a plurality of fusarium such as fusarium graminearum, fusarium sojae, fusarium roseum and the like, ZEN shows strong estrogen effect on livestock, particularly female pigs, and is very easy to cause serious reproductive disorders; the zearalenone also has an interference effect on the secretion system in a human body, and researches such as Fizzell and the like show that when the zearalenone concentration is 100 mu mol/L, the levels of estradiol, testosterone and cortical hormone are remarkably reduced, and ZEN and metabolites thereof change the production of hormone by influencing receptor signals and are potential endocrine disruptors. In addition, because the corn steep liquor contains a large amount of sulfurous acid, pungent smell can be generated, the palatability is influenced, and the addition amount of the corn steep liquor in daily ration is reduced.
Two toxins, namely DON and ZEN, generally exist in corn steep liquor prepared by the prior art, but the prior art does not have a method for effectively removing the two toxins in the corn steep liquor, so that health hazards are brought to people and animals.
Disclosure of Invention
Therefore, the embodiment of the invention provides a preparation method of a corn steep liquor with a detoxified flavor, which aims to solve the problem that DON and ZEN toxins in the corn steep liquor cannot be effectively detoxified in the prior art and realize the improvement of the flavor of the corn steep liquor by cooperating with lactic acid bacteria and yeast.
In order to achieve the above object, the embodiments of the present invention provide the following technical solutions:
a method for preparing flavor detoxified corn steep liquor comprises adding DON degrading bacteria or degrading enzyme into corn steep liquor, and biologically degrading DON toxin;
adding ZEN degrading bacteria or degrading enzyme into the corn steep liquor, and degrading ZEN toxin by a biological method;
adding lactobacillus and yeast into the corn steep liquor for fermentation, improving the content of amino acid and lactic acid in the corn steep liquor, and improving the flavor of the corn steep liquor to obtain the flavor-detoxified corn steep liquor.
Preferably, the DON degrading bacteria are Bacillus subtilis with the Latin name of Bacillus subtilis, and the Bacillus subtilis is preserved in China general microbiological culture Collection center in 2018, 08 and 13 months with the preservation number of CGMCC NO.16254 and the preservation address of: the institute of microbiology, national academy of sciences No. 3, Xilu No.1, Beijing Korean district, China;
the ZEN degrading bacteria are Aspergillus niger, the Latin name of the ZEN degrading bacteria is Aspergillus niger, the ZEN degrading bacteria are preserved in China general microbiological culture Collection center (CGMCC) in 11-23 th of 2017, the preservation number is CGMCC NO.14639, and the preservation address is as follows: the institute of microbiology, China academy of sciences, No. 3, Xilu No.1, Beijing Korean district, Beichen, China.
Preferably, the Lactobacillus is Lactobacillus plantarum, the latin name of which is Lactobacillus plantarum, the Lactobacillus is deposited in the common microorganism center of the China Committee for culture Collection of microorganisms in 2018, 08 and 14 months, the deposit number is CGMCC NO.16256, and the deposit address is: the institute of microbiology, national academy of sciences No. 3, Xilu No.1, Beijing Korean district, China;
the yeast is Saccharomyces cerevisiae, the Latin name of the Saccharomyces cerevisiae is Saccharomyces cerevisiae, the strain is preserved in China general microbiological culture Collection center in 13.09.2018, the preservation number is CGMCC NO.16469, and the preservation address is as follows: the institute of microbiology, China academy of sciences, No. 3, Xilu No.1, Beijing Korean district, Beichen, China.
Preferably, the step of adding ZEN degrading bacteria or ZEN degrading enzyme into the corn steep liquor and the step of adding DON degrading bacteria or DON enzyme for degradation specifically comprises the following steps:
adding any one of ZEN degrading bacteria and DON degrading bacteria, ZEN degrading bacteria and DON degrading enzyme, ZEN degrading enzyme and DON degrading bacteria, ZEN degrading enzyme and DON degrading enzyme, ZEN degrading bacteria and DON degrading enzyme into the corn steep liquor, wherein ZEN degrading and DON degrading can be carried out step by step or synchronously.
Preferably, the ZEN content in the flavor detoxified corn steep liquor is lower than 100 mug/kg, the DON content is lower than 500 mug/kg, and the probiotic content is more than or equal to 109CFU/ml, increased lactic acid, glutamic acid and glycine content.
Preferably, the ZEN and DON degrading enzymes are in a solid enzyme preparation or a liquid enzyme preparation;
the ZEN and DON degrading bacteria are solid bacteria preparation or liquid activated seed liquid.
Preferably, the ZEN and DON degrading bacteria are activated by respectively inoculating the ZEN and DON degrading bacteria into a fermentation tank containing an activation culture medium and activating for 2-3 hours;
wherein the rotating speed of the fermentation tank is 100-.
Preferably, the degrading enzyme is prepared by fermenting degrading bacteria or is introduced into a host cell to obtain a recombinant expression vector with a ZEN degrading enzyme coding gene, and then the ZEN and DON degrading enzyme is obtained by the expression of the host cell.
The embodiment of the invention also provides a preparation method of the flavor feed product, and the flavor detoxified corn steep liquor prepared by the method is sprayed on the feed product.
Preferably, the feed product comprises corn bran, wheat bran or corn germ meal.
The embodiment of the invention has the following advantages:
the detoxified corn steep liquor utilizes ZEN degrading bacteria and ZEN degrading enzyme to carry out enzymolysis treatment on ZEN and DON mycotoxin existing in the corn steep liquor, and simultaneously, lactobacillus and saccharomycetes are added into the corn steep liquor for fermentation, so that DON and ZEN detoxified corn steep liquor with flavors can be obtained, and the detoxication effect on the corn steep liquor is good; meanwhile, in the fermentation process of the lactic acid bacteria and the saccharomycetes, the amino acid content is obviously increased, and a certain amount of lactic acid is generated, so that the corn steep liquor is more palatable, the nutritive value of the corn steep liquor is improved, the flavor of the corn steep liquor is improved, the corn steep liquor treated by ZEN degrading bacteria and/or ZEN degrading enzymes and DON degrading enzymes can be further prepared after the corn steep liquor is subjected to slurry spraying treatment on the corn bran, and the slurry sprayed corn bran has a good application prospect on preparation of flavor feed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a photograph showing the characteristics of TD-2 colonies of DON-degrading bacteria according to an embodiment of the present invention;
FIG. 2 is a graph of a tree-evolved analysis of DON-degrading bacteria TD-2 according to an embodiment of the present invention;
FIG. 3 is a photograph showing the colony characteristics of degraded ZEN Aspergillus niger strain FS-7 provided by the embodiment of the present invention;
FIG. 4 is an analysis diagram of an FS-7 evolutionary tree of a strain Aspergillus niger degrading strain provided by the embodiment of the invention;
FIG. 5 is a photograph of a colony of yeast strain TM-3 provided in an embodiment of the present invention;
FIG. 6 is a graph of a phylogenetic tree analysis of the yeast strain TM-3 provided in an embodiment of the present invention;
FIG. 7 is a photographic image of colonies of lactic acid bacteria strain RS-5 provided in the examples of the present invention;
FIG. 8 is a chart of an RS-5 strain evolutionary tree analysis of the lactic acid bacteria strain provided by the embodiment of the present invention.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the examples of the present invention, all percentages, parts and ratios are based on the total weight of the composition of the present invention, unless otherwise specified. All weights as they pertain to listed ingredients are based on the active level and, therefore, do not include solvents or by-products found in commercially available materials, unless otherwise specified.
In the embodiment of the invention, the corn steep liquor is prepared by soaking corn particles in a sulfur dioxide solution in a countercurrent way, finally pumping out a solution with soaking water containing 6-7% of dry substances, and then concentrating the solution to a concentrated solution with a certain amount of dry substances by adopting three-effect vacuum evaporation, wherein the concentrated solution is called the corn steep liquor.
In the present embodiment, the term "dry substance" refers to the dry substance remaining after the corn steep liquor is dried.
In the embodiment of the invention, the spraying is to mix the corn steep liquor and the corn bran, dry the corn steep liquor and the corn bran by using the tube bundle, and then crush the corn steep liquor and the corn bran to prepare the spraying corn bran.
In the embodiment of the invention, the ZEN degrading enzyme can be the ZEN degrading enzyme prepared in the embodiment of the invention, and can also be the ZEN degrading enzyme, and the ZEN degrading enzyme can be in a liquid state or a solid powder state.
In the embodiment of the invention, the bacillus subtilis refers to a strain with the capacity of degrading DON toxin, and particularly can secrete extracellular protein capable of effectively degrading vomitoxin, and has a high degradation rate on the DON toxin.
In the embodiment of the invention, the used equipment comprises 1 seed activation fermentation tank with the specification of 20L; 1 fermentation tank with the specification of 1 t; 1 evaporator with the specification of 1 t; 1 tube bundle dryer; 1, a plurality of fermentation bags of a crusher with the specification of 50 kg; 1 feed mixer.
Example 1 screening of Bacillus subtilis for DON degradation
1 materials and reagents: the sample for screening the bacillus subtilis comes from a sewage treatment pool, sludge, a wheat gluten production workshop, open soil, a fertilizer production workshop, river sludge, a corn processing workshop, sewage of a sewage treatment plant and a lysine production workshop.
1.1 reagents and media: chromatographic grade methanol, acetonitrile: thermal corporation; and (3) preparing a DON standard substance: sigma corporation. Inorganic salt medium (MSM): (NH)4)2SO40.5g,MgSO4·7H2O 0.2g,CaCl20.05g,Na2HPO42.44g,KH2PO41.52g, adding water to 1L, adjusting pH to 6.8, sterilizing at 121 deg.C for 20min, and adding 1.5% agar into solid culture medium. LB culture medium: 10g of peptone, 10g of NaCl, 5g of yeast extract, dissolved in 1L of water, and sterilized at 121 ℃ for 20 min.
1.2 main instruments and equipment: high performance liquid chromatography (e2695), ultraviolet detector (2998): water corporation, usa; a PCR instrument: BIO-RAD, USA; gel imager: BIO-RAD, USA;
2. the experimental method comprises the following steps: the DON content determination method refers to national standard GB5009.111-2016, and the high performance liquid chromatography conditions are as follows, and the chromatographic column comprises: c18(259 mm. times.4.6 mm, 5 μm, xbridge); mobile phase: water/methanol 80/20 (V/V); the flow rate is 0.8 mL/min; the column temperature is 35 ℃; the sample volume is 50 mu L; an ultraviolet detector: the detection wavelength was 218 nm.
2.2 separation and purification of degrading bacteria: enriching and primary screening, namely putting 5g of sample into 50mL of MSM culture medium, culturing for 10 days at 30 ℃ and 220r/min with the DON concentration of 20mg/L, inoculating for 3 times with 10% of inoculum size, detecting DON residue by high performance liquid chromatography, and selecting the sample with the DON degradation effect to carry out the next experiment. And (3) properly diluting and coating a sample with degradation effect obtained by primary screening on an MSM (metal-organic semiconductor) plate, selecting single colonies with different forms, inoculating the single colonies to an EP (EP) tube containing 10 mu g of DON, culturing for 6d at 30 ℃ and 220r/min, detecting DON residues, and selecting a strain with degradation effect to carry out next experiment.
2.3 identification of degrading bacteria: the obtained strain is streaked on an MSM plate, cultured at 30 ℃ for 24-48h, and observed for colony morphology, size, edge, surface bulge shape, transparency and the like. Gram staining of the strain was performed.
2.4 molecular identification: identifying the obtained degrading bacteria by 16SrDNA or 18SrDNA, taking a bacterial liquid or a single colony as a template, and reacting: template 1 uL, Taqmix 12.5 uL, 16S upstream and downstream primers 1 uL, ddH2O10.5. mu.L. Reaction procedure: pre-denaturation at 98 deg.C for 10min, denaturation at 94 deg.C for 50s, annealing at 55 deg.C for 45s, extension at 72 deg.C for 1.5min, 30 cycles, extension at 72 deg.C for 10min, and storage at 4 deg.C. And detecting the PCR product through nucleic acid electrophoresis, sending the PCR product to Invitrogen company for sequencing, and comparing the sequence obtained by sequencing on NCBI. Wherein, the bacterial universal primer SEQ ID NO: 1, 16SF (5'-attgaacgctggcggcaggcct-3'); SEQ ID NO: 2, 16SR (5'-taacaaggtaaccgtagggg a-3'). The general primers of the fungus are as follows: SEQ ID NO: 3, 18SF (5'-gtagtcatatgcttgtctc-3'); SEQ ID NO: 4, 18SR (5'-attccccgttacccgttg-3').
And 3, separating and purifying the degrading bacteria, and screening 9 factory samples according to the method to obtain 1 bacterial strain with the degrading effect on DON, wherein the bacterial strain is named as TD-2.
3.1 adding 500 mu L of the supernatant of the strain fermentation liquor and the crushed supernatant of the fermentation liquor into an EP tube containing 10 mu g of DON, reacting for 12h at 37 ℃ and 220r/min, measuring the DON residual quantity and calculating the degradation rate by using the crushed supernatant of the inactivated strain fermentation liquor as a reference through high performance liquid chromatography, wherein the results are shown in Table 1, and the degradation rate of the active substances of the DON degrading bacteria is shown.
TABLE 1
3.2 morphological characterization of the TD-2DON Strain, as shown in FIG. 1, the strain TD-2 is characterized by: the colony is flat, diffused, irregular in edge, rough and opaque in surface, light yellow and gram-positive.
3.3 molecular characterization of degrading strains: the bacterial liquid is used as a template, 16S universal primers are used for gene amplification, a PCR product is sequenced, and the sequencing result is compared in a GeneBank database, so that the homology between the bacterial strain TD-2 and the Bacillus amyloliquefaciens strain md1-51 is up to 99 percent. The result of the phylogenetic tree constructed by MEGA-5.0 software for TD-2 strain by N-J method is shown in FIG. 2. According to the similarity of the strain 16SrDNA, phylogenetic tree and colony morphology, the TD-2 strain is preliminarily identified as Bacillus subtilis strain. And finally, adding glycerol into the obtained bacterial strain capable of degrading the deoxynivalenol toxin, and storing in a refrigerator at the temperature of 70 ℃ below zero. The Latin of the Bacillus subtilis is named as Bacillus subtilis, and the Bacillus subtilis is preserved in China general microbiological culture Collection center (CGMCC) at 13.08.2018 with the preservation number of CGMCC NO.16254 and the preservation address of China institute of microbiology, China institute of academy of sciences, No. 3, West Lu 1, North Cheng of the Beijing Korean district, China.
3.4 fermenting and culturing the bacillus subtilis for 2-3h, adding 30% of argil filler into the fermentation broth to obtain a bacillus subtilis fermentation broth mixture, and then carrying out spray drying on the bacillus subtilis fermentation broth mixture to obtain the bacillus subtilis microbial inoculum for degrading DON.
Example 2 screening and identification of ZEN degrading Aspergillus niger
1, screening a sample for degrading ZEN Aspergillus niger from a sewage treatment pool, sludge, a wheat gluten production workshop, open land soil, a fertilizer production workshop, river sludge, a corn processing workshop, sewage of a sewage treatment plant, a lysine production workshop, sewage of an aerobic pool of the sewage treatment plant, fertilizer of a fertilizer plant, landscape river sludge, a glutamic acid production workshop and open land soil.
1.1 reagents and cultureAnd (3) nutrient medium: chromatographic grade methanol, acetonitrile: thermal corporation; ZEN standard substance: sigma corporation. Inorganic salt medium (MSM): (NH)4)2SO40.5g,MgSO4·7H2O 0.2g,CaCl20.05g,Na2HPO4,2.44g,KH2PO41.52g, adding water to 1L, adjusting pH to 6.8, sterilizing at 121 deg.C for 20min, and adding 1.5% agar into solid culture medium.
PDA culture medium: adding 20g of glucose into water to reach a constant volume of 200ml, and sterilizing at 121 ℃ for 20 min. Dicing 200g potato, adding water, boiling, filtering with eight layers of gauze, adding water to 800ml, sterilizing at 115 deg.C for 20min, and adding sterilized glucose solution.
1.2 main instruments and equipment: high performance liquid chromatography (e2695), fluorescence detector (2475): water corporation, usa; a PCR instrument: BIO-RAD, USA; gel imager: BIO-RAD, USA; agilent 1200-6510Q-TofLC/MS liquid chromatography-mass spectrometer: agilent, USA; a pulverizer: tianjin Tester instruments, Inc.; a pneumatic control operation frame: beijing Huaan Maike Biotechnology Ltd.
1.3 Experimental methods: the ZEN determination method refers to a national standard method GB5009.209-2016, and the high performance liquid chromatography conditions are as follows, wherein the method comprises the following steps: c18(259 mm. times.4.6 mm, 5 μm, xbridge); mobile phase: water/acetonitrile/methanol-46/46/8 (V/V); the flow rate is 1.0 mL/min; the column temperature is 25 ℃; the sample volume is 10 mu L; a fluorescence detector: the excitation wavelength (Ex) is 274nm and the emission wavelength (EM) is 440 nm. The ZEN degradation rate is ZEN content in the degraded medium/ZEN content in the original medium multiplied by 100%.
1.3.1 enrichment and Primary screening: taking 5g of sample to 50mL of MSM culture medium, culturing the sample at 30 ℃ and 220r/min for 10d with the ZEN concentration of 20mg/L, transferring for 3 times with the inoculation amount of 10%, detecting the ZEN residue by high performance liquid chromatography, and selecting the sample with the ZEN degradation effect to carry out the next experiment. Re-screening: and (3) coating a sample with degradation effect obtained by primary screening on an MSM (Metal-oxide-semiconductor) plate through proper dilution, selecting single colonies with different forms, inoculating the single colonies into an EP (ethylene propylene glycol) tube containing 10 mu g of ZEN, culturing for 6d under the conditions of 30 ℃ and 220r/min, detecting ZEN residue, and selecting a strain with degradation effect to carry out next experiment.
1.3.2 morphological characterization of degrading bacterial strains: the obtained strain is streaked on an MSM plate, cultured at 30 ℃ for 24-48h, and observed for colony morphology, size, edge, surface bulge shape, transparency and the like. Gram staining of the strain was performed.
And (3) molecular identification: identifying the obtained degrading bacteria by 16SrDNA or 18SrDNA, taking a bacterial liquid or a single colony as a template, and reacting: template 1 uL, Taqmix 12.5 uL, 16S upstream and downstream primers 1 uL, ddH2O10.5. mu.L. Reaction procedure: pre-denaturation at 98 deg.C for 10min, denaturation at 94 deg.C for 50s, annealing at 55 deg.C for 45s, extension at 72 deg.C for 1.5min, 30 cycles, extension at 72 deg.C for 10min, and storage at 4 deg.C. And detecting the PCR product through nucleic acid electrophoresis, sending the PCR product to Invitrogen company for sequencing, and comparing the sequence obtained by sequencing on NCBI. Wherein the sequence of the bacterial universal primer is shown as SEQ ID NO: 1. SEQ ID NO: 2 is shown in the specification; the fungal universal primer sequence is shown as SEQ ID NO: 3, SEQ ID NO: 4, respectively.
2, separating and purifying degrading bacteria, and screening 18 factory samples according to the method of 1.3.1 to obtain 1 strain FS-7 with the degrading effect on ZEN.
2.1 taking 500 mu L of the strain fermentation liquor supernatant and the fermentation liquor crushed supernatant, adding the strain fermentation liquor supernatant and the fermentation liquor crushed supernatant into an EP tube containing 10 mu g of ZEN, reacting for 12h at 30 ℃ and 220r/min, taking the inactivated strain fermentation liquor crushed supernatant as a reference, measuring the ZEN residual quantity by high performance liquid chromatography and calculating the degradation rate, wherein the results are shown in a table 2, and the secretion characteristic of the strain active substances is researched. As can be seen from Table 2, the degradation rate of the broken supernatant of the FS-7 fermentation broth is more than 70%, while the degradation rate of the fermentation supernatant is only 24%, which indicates that the active substances are mainly distributed in cells.
TABLE 2
2.2 morphological identification of FS-7 degrading bacteria, wherein hyphae are developed, black brown and thick velvet and are distributed on the whole dish, black spores are attached to the surface, and colonies are not easy to pick up, as shown in figure 3.
2.2.1 molecular characterization: and (3) performing gene amplification by using the bacterial liquid as a template and using 18S universal primers, sequencing the PCR product, and comparing the sequencing result in a GeneBank database, wherein the homology between the FS-7 strain and Aspergillus niger is up to 99 percent. The result of constructing a phylogenetic tree of the FS-7 strain by the N-J method using MEGA-5.0 software is shown in FIG. 4. According to the similarity of the strain 18SrDNA, phylogenetic tree and colony morphology, the FS-7 strain is preliminarily identified as Aspergillus niger, the Latin article name of the Aspergillus niger is Aspergillus niger, the strain is preserved in China general microbiological culture Collection center at 11 months and 23 days in 2017, the preservation number is CGMCC NO.14639, and the preservation address is China academy of sciences microbial research institute No. 3, North Cheng West Lu No.1 institute of China, North Jing rising district, China.
Example 3 screening of yeasts for flavor-enhancing substances
1, materials and methods: the sample sources were food mills, flour mills, breweries and wineries.
1.1 reagents and media: amino acid standards, Wako corporation, japan; hydrochloric acid (guaranteed purity), tianjin reagent; thioglycolic acid, Sigma, usa; mobile phase (ninhydrin solution and buffer) for amino acid analyzer, Wako corporation, japan. The enrichment culture medium comprises 20g/L of glucose, 20g/L of peptone, 10g/L of yeast extract and 100mg/L of penicillin. YPD medium comprises peptone 20g/L, yeast extract 10g/L, and glucose 20 g/L.
1.2 main instruments and equipment: model L-8900 amino acid analyzer, Hitachi, Japan; electric heating constant temperature drying oven, shanghai Senxin; concentrator, tokyo physical & chemical company; nitrogen blowing apparatus, Organomation, USA
1.3 Experimental methods: separating and purifying the yeast, and enriching: 1g of the sample was placed in 50mL of enrichment medium and cultured with shaking at 25 ℃ for 16 hours. Separation and purification: diluting the enrichment solution to 10-3, 10-4 and 10-5 in a gradient manner, taking 0.1mL of dilution solution in a separation culture medium, coating a flat plate, culturing at 30 ℃, observing the growth condition of bacterial colonies, and after the bacterial colonies grow out, carrying out streak purification on the bacterial colonies of which the thalli are saccharomycetes.
1.3.1 sample treatment: evaporating 5ml of fermentation liquor to dryness, dissolving the fermentation liquor by using 1ml of ultrapure water, adding 2.0ml of concentrated hydrochloric acid, uniformly mixing 2-3 drops of phenol, vacuumizing, blowing nitrogen by using a nitrogen blowing instrument, carrying out glass hot melting sealing on a glass hydrolysis tube, placing the sealed hydrolysis tube in a 110 ℃ oven, hydrolyzing for 24 hours, taking out the hydrolysis tube, cooling to room temperature, transferring the hydrolyzed sample into a 25ml volumetric flask, repeatedly cleaning the hydrolysis tube by using pure water, and fixing the volume of the volumetric flask to a scale. And (3) putting the sample after volume fixing into a sample injection small bottle to be detected after passing through a 0.22 mu m microporous filter membrane.
1.3.2 morphological identification, observing colony characteristics: size, texture, color, whether the surface is smooth, whether the edges are neat, cell shape, whether the arrangement is regular, division pattern, etc.
Molecular biology identification, namely identifying 5.8SrDNA of the obtained saccharomycetes, taking a bacterial liquid or a single colony as a template, and reacting: template 1 uL, Taqmix 12.5 uL, 16S upstream and downstream primers 1 uL, ddH2O10.5. mu.L. Reaction procedure: pre-denaturation at 98 deg.C for 10min, denaturation at 94 deg.C for 50s, annealing at 55 deg.C for 45s, extension at 72 deg.C for 1min, 30 cycles, extension at 72 deg.C for 10min, and storage at 4 deg.C. And (3) carrying out PCR band purification on the single band of the target gene obtained by amplification, carrying out gel cutting purification on the band with a non-specific amplification band. Carrying out Sanger sequencing on the obtained purified 5.8S rDNA, bringing the sequencing result into GeneBank for comparison, and determining the screened yeast species, wherein the upstream and downstream primers are as follows: upstream primer ITS1, SEQ ID NO: 5, 5'-tccgtaggtgaacctgcgg-3'; downstream primer ITS4, SEQ ID NO: 6, 5'-tcctccgcttattgatatgc-3'.
1.3.3 measurement of amino acids were measured according to the national standard method (GB 5009.124-2016).
2, separating and purifying the degrading bacteria. The 9 plant samples were screened according to the method of 1.3.1 to obtain 3 yeasts.
2.1 study of flavor-producing substances: three separated and purified yeasts are respectively inoculated into a 50mLYPD culture medium, cultured at 200r/min and 30 ℃ for 20h, fermentation liquor is taken to analyze glutamic acid, alanine and glycine, the variation of amino acid before and after fermentation is shown in table 3, and the variation condition of amino acid before and after fermentation is shown in table 3.
TABLE 3
2.2 the colony morphology identification of TM-3, the colony characteristics are as follows: the colony protrusions are white, the edges are regular, and the surface is smooth and wet, as shown in FIG. 5.
2.3.1 molecular characterization: the bacterial liquid is used as a template, 5.8S universal primers are used for gene amplification, PCR products are sequenced, and the sequencing results are compared in a GeneBank database, so that the homology between the strain TM-3 and the Saccharomyces cerevisiae STY2-1 is up to 100 percent. The result of the phylogenetic tree constructed by the MEGA-5.0 software for the TM-3 strain by the N-J method is shown in FIG. 6. According to the similarity, phylogenetic tree and colony morphology of the strain 5.8SrDNA, the TM-3 strain is preliminarily identified to be Saccharomyces cerevisiae (Saccharomyces cerevisiae), the Latin name of the Saccharomyces cerevisiae is Saccharomyces cerevisiae, the strain is preserved in China general microbiological culture Collection center of China Committee for culture Collection of microorganisms in 13 days 09 and 13 months in 2018, the preservation number is CGMCC NO.16469, and the preservation address is China institute of microbiology, Ministry of sciences, China, No. 3, North Kyowa Yang district, N.R. 1 of North Chen, China.
Example 4 screening of lactic acid bacteria with flavor-enhancing substances
1, materials and methods: the samples are respectively derived from a sour porridge sample, a pickled vegetable sample, a yoghurt sample and a corn by-product sample.
1.1 reagents and media: MRS culture medium: MRS pre-prepared medium 48g/L, solid medium added with 1.5% agar.
1.2 main instruments and equipment: SBA-40D type biosensing analyzer; a PCR instrument: BIO-RAD, USA; gel imager: BIO-RAD, USA;
1.3L-lactic acid determination method, taking 2mL of lactic acid fermentation liquor, centrifuging to remove calcium carbonate precipitate in the fermentation liquor, diluting the sample to a linear range, and waiting for determination. First, the instrument was cleaned automatically 2 times, after the electrodes were equilibrated, 25 μ L of the standard sample was aspirated for calibration, and the sample was measured after calibration was completed. And sucking 25 mu L of the supernatant liquid diluted by corresponding times by using a sample injection needle, injecting the supernatant liquid into the reaction cell, and reading on an instrument screen to obtain the determined yield of the L-lactic acid.
1.3.1 enrichment: 5g of the sample is taken and placed in 50mL of sterile MRS medium for static culture for 2d at 37 ℃. Screening: adding 10mL of each sample fermentation liquid obtained by enrichment into a triangular flask filled with 90mL of sterile water to obtain 10-1 diluent, shaking and uniformly mixing, sucking 1mL of the mixture, transferring the mixture into a test tube filled with 9mL of sterile water to prepare 10-2 diluent, sequentially preparing 10-3, 10-4, 10-5 and 10-6 diluents, sucking 0.2mL of 10-4, 10-5 and 10-6 diluents respectively, coating the diluents on an MRS solid culture medium, inverting the plate at 37 ℃ for culturing for 48 hours, and picking the lactic acid bacteria strain with the dominant growth quantity on the plate for further research.
1.3.2 morphological identification of lactic acid bacteria: the obtained strain is streaked on an MRS plate, cultured for 24-48h at 37 ℃, and observed for colony morphology, size, edge, surface bulge shape, transparency and the like. Gram staining of the strain was performed.
And (3) molecular identification: 16SrDNA identification is carried out on the obtained degradation bacteria, bacteria liquid or single colony is used as a template, and a reaction system is as follows: template 1 uL, Taqmix 12.5 uL, 16S upstream and downstream primers 1 uL, ddH2O10.5. mu.L. Reaction procedure: pre-denaturation at 98 deg.C for 10min, denaturation at 94 deg.C for 50s, annealing at 55 deg.C for 45s, extension at 72 deg.C for 1.5min, 30 cycles, extension at 72 deg.C for 10min, and storage at 4 deg.C. And detecting the PCR product through nucleic acid electrophoresis, sending the PCR product to Invitrogen company for sequencing, and comparing the sequence obtained by sequencing on NCBI. The sequence of the bacterial universal primer is shown as SEQ ID NO: 1 and SEQ ID NO: 2, respectively.
2, separating and purifying the degrading bacteria, and screening 7 samples according to the method of 1.3.1 to obtain 8 lactobacillus strains.
2.1 taking the 8 strains, selecting a single strain to be dropped into a 50mLMRS fermentation culture medium, taking a fermentation supernatant after anaerobic standing for 2d, and measuring the content of the lactic acid bacteria by the method in 1.3.1, wherein the results are shown in Table 4, the lactic acid producing capability of the lactic acid bacteria is shown in Table 4, and the lactic acid producing capability of the RS-5 strain is the highest. Therefore, RS-5 strain is selected for identification.
TABLE 4
2.2 morphological identification of RS-5 degrading bacteria, wherein the colony characteristics are as follows: the colonies were flat, regular in edge, smooth in surface, milky white, gram-positive, and the picture of the colonies is shown in FIG. 7.
2.2.1 molecular identification, using bacterial liquid as a template, using 16S universal primers to carry out gene amplification, sequencing PCR products, and comparing sequencing results in a GeneBank database, wherein results show that the homology of the strain RS-5 and the Lactobacillus plantarum Uruma-SU11 is as high as 99%. The result of constructing a phylogenetic tree of the RS-5 strain by the N-J method using MEGA-5.0 software is shown in FIG. 8. According to the similarity of the strain 16SrDNA, phylogenetic tree and colony morphology, the RS-5 strain is preliminarily identified as Lactobacillus plantarum, the Latin name of the Lactobacillus plantarum is Lactobacillus plantarum, the strain is preserved in China general microbiological culture Collection center in 2018, 08 and 14 days, the preservation number is CGMCC NO.16256, and the preservation address is China institute of sciences institute of microbiology, No. 3, North Chen Lu No.1 institute of China, Beijing Korean district, China.
Example 5 production of ZEN degrading enzyme by Pichia pastoris
The preparation method and process of the ZEN degrading enzyme and the verification content of the results of each process in the embodiment are disclosed in patent application No. 201110082679. X.
And adding 100L of water into 100L of fermentation liquor of the pichia pastoris GS115 expression strain for dilution, introducing the diluted fermentation liquor into a disc centrifuge for centrifugal sterilization, and rotating speed of 5000 r/min. And (3) introducing the sterilized fermentation liquor into a ceramic membrane filter for fine filtration and impurity removal, wherein the aperture of the ceramic membrane is 50nm, and the pressure is less than 0.6 Mpa. And (3) concentrating the liquid after fine filtration to 30L by an ultrafiltration membrane concentration device and an ultrafiltration membrane with the aperture of 50KDa to obtain yellow clear ZEN degrading enzyme liquid. Adding 10-20% of maltodextrin into the yellow ZEN degrading enzyme concentrated solution, fully stirring, and then carrying out spray drying at the air inlet temperature of 180-
Example 6 production of DON-degrading enzyme by Bacillus subtilis
1.1 Experimental materials: seed culture medium: 10g/L of peptone, 5g/L of yeast powder and 10g/L of NaCl; fermentation medium: 20g/L of corn flour, 20g/L of corn steep liquor and 20g/L of soybean meal.
1.2 Experimental flow:
(1) first-stage seed liquid preparation, selecting activated degraded DON bacillus subtilis single colony to 3.5L of sterile seed liquid, rotating speed of 220rpm, temperature of 37 ℃, and culturing for 16 h.
(2) Preparing a secondary seed liquid: adding 70L sterile seed culture medium into 100L fermentation tank, rotating speed 500r/min, temperature 37 deg.C, ventilating 0.5vvm, dissolved oxygen greater than 20%, and culturing for 12 h.
(3) Preparing for fermentation: 700L of corn steep liquor was added to a 1t fermenter, sterilized, and adjusted to pH7.0 with liquid ammonia.
(4) Fermentation: introducing the activated bacteria liquid into a 1t fermentation tank, rotating at a speed of 500r/min, at a temperature of 37 deg.C, ventilating at a pressure of 0.5vvm, and dissolving oxygen more than 20%
Preparation of 2DON degrading enzyme preparation: and adding 700L of water into the fermentation broth for dilution, and introducing the diluted fermentation broth into a disc centrifuge for centrifugal sterilization at the rotation speed of 5000 r/min. And (3) introducing the sterilized fermentation liquor into a ceramic membrane filter for fine filtration and impurity removal, wherein the aperture of the ceramic membrane is 50nm, and the pressure is less than 0.6 Mpa. And (3) concentrating the liquid after fine filtration to 30L by an ultrafiltration membrane concentration device and an ultrafiltration membrane with the aperture of 50KDa to obtain yellow clear DON degrading enzyme liquid. Adding 10-20% of maltodextrin into the yellow DON degrading enzyme concentrated solution, fully stirring, and then carrying out spray drying at the air inlet temperature of 180-.
Example 7 degradation of ZEN toxin in corn steep liquor by ZEN enzyme preparation
1. Experimental materials: corn bran: 300 kg; corn thick syrup (40% dry matter content): 400L; liquid ammonia; LB culture medium: 5g/L of yeast powder, 10g/L of peptone and 10g/L of NaCl; degrading ZEN enzyme preparation.
2. The experimental process comprises the following steps: preparing: adding 400L of concentrated corn pulp into a 1t fermentation tank, regulating the pH value to 7.0 by liquid ammonia at the rotation speed of 500r/min and the temperature of 37 ℃; enzymolysis: and (3) adding 220g of ZEN enzyme preparation powder into a fermentation tank, carrying out enzymolysis for 2h at the rotation speed of 500r/min and the pH value of 7.0 and at the temperature of 37 ℃ to obtain the ZEN detoxified corn steep liquor. And (3) spraying slurry: mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. The mycotoxin assay in corn steep liquor is shown in table 5.
TABLE 5
As can be seen from Table 5, the ZEN toxin is degraded from initial 5704.52 mug/kg to 47.93 mug/kg, the degradation effect is good, and the standard of the mycotoxin in national feed is met.
Example 8 degradation of DON toxin in corn steep liquor by DON enzyme preparation
1. Experimental materials: corn bran: 300 kg; corn thick syrup (40% dry matter content): 400L; liquid ammonia; degrading DON enzyme preparation.
2. The experimental process comprises the following steps: preparing: adding 400L of concentrated corn pulp into a 1t fermentation tank, regulating the pH value to 7.0 by liquid ammonia at the rotation speed of 500r/min and the temperature of 37 ℃; enzymolysis: adding 220g of enzyme preparation powder into a fermentation tank, performing enzymolysis at a rotation speed of 500r/min and a pH value of 7.0 at a temperature of 37 ℃ for 2h to obtain DON detoxified corn steep liquor; and (3) spraying slurry: mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. Mycotoxin assay in corn steep liquor is shown in Table 6
TABLE 6
As can be seen from the graph 6, before and after the sample treatment, DON toxin is degraded from initial 6834.9 mug/kg to 83.43 mug/kg, the degradation effect is good, and the DON toxin meets the mycotoxin standard in national feed.
Example 9 degradation of ZEN toxin in corn steep liquor by Aspergillus niger ZEN fermentation
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: molasses 20g/L, peptone 20g/L, KH2PO40.2g/L,MgSO4·7H2O 0.2g/L,(NH4)2HPO40.4g/L, tween-6015 g/L and corn flour 5 g/L; aspergillus niger.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of activation culture medium into a 20L fermentation tank, adding 70g of Aspergillus niger spore reduction microbial inoculum, rotating at a speed of 500r/min, at a temperature of 37 ℃, ventilating at a speed of 0.5vvm, and activating for 2h when dissolved oxygen is more than 20%; preparing for fermentation: adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting the pH value to 7.0 by using liquid ammonia; fermentation: introducing the activated bacterial liquid into a 1t fermentation tank, rotating at the speed of 500r/min, ventilating at the temperature of 37 ℃, and ventilating for 0.5vvm, wherein the dissolved oxygen is more than 20 percent, so as to obtain the ZEN detoxified corn steep liquor; concentrating corn steep liquor: putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; and (3) spraying slurry: mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. The mycotoxin assay in corn steep liquor is shown in table 7.
TABLE 7
As can be seen from Table 7, the ZEN toxin degraded from the initial 5629.43 μ g/kg to 145.61 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met.
Example 10 degradation of DON toxin in corn steep liquor by fermentation of Bacillus subtilis DON
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: 5g/L of yeast powder, 10g/L of peptone and 10g/L of NaCl; a bacillus subtilis agent; saccharomyces cerevisiae.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of activation culture medium into a 20L fermentation tank, adding 70g of DON-reducing bacillus subtilis microbial inoculum, rotating at the speed of 500r/min, at the temperature of 37 ℃, ventilating at 0.5vvm, and activating for 2h when the dissolved oxygen is more than 20%; preparing for fermentation: adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting the pH value to 7.0 by using liquid ammonia; fermentation: introducing the activated bacterial liquid into a 1t fermentation tank, rotating at a speed of 500r/min, ventilating at a temperature of 37 ℃, and ventilating at a pressure of 0.5vvm, wherein the dissolved oxygen is more than 20 percent, so as to obtain DON detoxified corn steep liquor; concentrating corn steep liquor: putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; and (3) spraying slurry: mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. The mycotoxin assay in corn steep liquor is shown in table 8.
TABLE 8
As can be seen from Table 8, the DON toxin degraded from the initial 6734.9 μ g/kg to 107.11 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met.
Example 11 Aspergillus niger ZEN fermentation degrades ZEN toxin in corn steep liquor and DON enzyme preparation degrades DON toxin
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: molasses 20g/L, peptone 20g/L, KH2PO40.2g/L,MgSO4·7H2O 0.2g/L,(NH4)2HPO40.4g/L, Tween-6015 g/L, corn flour 5 g/L; degrading DON enzyme preparation; degrading ZEN Aspergillus niger microbial inoculum.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of activation medium into a 20L fermentation tank, adding 70g of ZEN-reducing Aspergillus niger microbial inoculum, rotating at a speed of 500r/min, at a temperature of 37 ℃, ventilating at 0.5vvm, and activating for 2h when the dissolved oxygen is more than 20%; preparing for fermentation, adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting pH to 7.0 with liquid ammonia; fermentation: introducing the activated bacterial liquid into a 1t fermentation tank, wherein the rotating speed is 500r/min, the temperature is 37 ℃, the ventilation is 0.5vvm, and the dissolved oxygen is more than 20%; carrying out enzymolysis, namely adding 220g of DON degrading enzyme preparation powder into a fermentation tank after fermenting and culturing for 18h, and carrying out enzymolysis for 2h at the rotation speed of 500r/min, the pH value of 7.0 and the temperature of 37 ℃ to obtain ZEN and DON detoxified corn steep liquor; concentrating corn steep liquor: putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; and (3) spraying slurry: mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; bagging the crushed corn bran which is sprayed with slurry
3. Mycotoxin assay in corn steep liquor as shown in Table 9
TABLE 9
As can be seen from Table 9, before and after sample treatment, the ZEN toxin degraded from the initial 5131.28 μ g/kg to 74.15 μ g/kg, and the DON toxin degraded from the initial 6362.42 μ g/kg to 42.94 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met.
Example 12 degradation of ZEN toxin by ZEN enzyme preparation and degradation of DON toxin in corn steep liquor by fermentation of Bacillus subtilis
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: 5g/L of yeast powder, 10g/L of peptone and 10g/L of NaCl; degrading the ZEN enzyme preparation; degrading DON bacillus subtilis microbial inoculum.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of activation culture medium into a 20L fermentation tank, adding 70g of DON-reducing bacillus subtilis microbial inoculum, rotating at the speed of 500r/min, at the temperature of 37 ℃, ventilating at 0.5vvm, and activating for 2h when the dissolved oxygen is more than 20%; preparing for fermentation, adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting pH to 7.0 with liquid ammonia; introducing the activated bacterial liquid into a 1t fermentation tank, wherein the rotating speed is 500r/min, the temperature is 37 ℃, the ventilation is 0.5vvm, and the dissolved oxygen is more than 20%; carrying out enzymolysis, namely adding 220g of enzyme preparation powder into a fermentation tank after fermenting and culturing for 18h, and carrying out enzymolysis for 2h at the rotation speed of 500r/min, the pH value of 7.0 and the temperature of 37 ℃ to obtain ZEN and DON detoxified corn steep liquor; concentrating the corn steep liquor, namely putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. Mycotoxin assay in corn steep liquor as shown in Table 10
Watch 10
From Table 10, before and after sample treatment, the ZEN toxin degraded from the initial 5289.74 μ g/kg to 22.42 μ g/kg and the DON toxin degraded from the initial 6062.21 μ g/kg to 72.34 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met.
Example 13 degradation of ZEN and DON, Yeast and lactic acid bacteria flavor enhancement in corn steep liquor by fermentation of Bacillus subtilis and Aspergillus niger
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: molasses 20g/L, peptone 20g/L, KH2PO40.2g/L,MgSO4·7H2O 0.2g/L,(NH4)2HPO40. L, Tween-6015 g/L, corn flour 5 g/L; aspergillus niger, Bacillus subtilis, Saccharomyces cerevisiae and lactobacillus.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of an activation culture medium into a 20L fermentation tank, adding 70g of Aspergillus niger spore reduction microbial inoculum, 70g of Bacillus subtilis microbial inoculum and 100g of Saccharomyces cerevisiae microbial inoculum, rotating at 500r/min, ventilating at 37 ℃, ventilating at 0.5vvm, and activating for 2h when the dissolved oxygen is more than 20%; preparing for fermentation, adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting pH to 7.0 with liquid ammonia; introducing the activated bacterial liquid into a 1t fermentation tank, rotating at the speed of 500r/min, ventilating at the temperature of 37 ℃, and ventilating at 0.5vvm, wherein the dissolved oxygen is more than 20%, so as to obtain flavor ZEN and DON detoxified corn steep liquor; concentrating the corn steep liquor, namely putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; mixing concentrated detoxicated corn steep liquor with corn bran, drying in tube bundle drier and crushing; bagging the crushed corn bran which is sprayed with slurry
3. Mycotoxin assay in corn steep liquor is shown in table 11.
TABLE 11
The flavor substances in the corn steep liquor were measured as shown in table 12.
TABLE 12
As can be seen from Table 11, the ZEN toxin degraded from the initial 5421.36 μ g/kg to 121.82 μ g/kg, and the DON toxin degraded from the initial 6346.92 μ g/kg to 163.82 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met. As shown in Table 12, the water-soluble protein, L-lactic acid, L-sodium glutamate, L-alanine and L-glycine of the gunite corn before and after fermentation were detected, and the indexes were significantly increased. The addition of the water-soluble protein enables the sprayed corn bran to be used as animal feed and is more beneficial to the absorption of nutrition, the obvious addition of the lactic acid increases sour substances in the sprayed corn bran and improves the palatability of the sprayed corn bran, and the L-sodium glutamate, the L-alanine and the L-glycine can relieve the alkaline taste in the sprayed corn bran and improve the fragrance in the sprayed corn bran, so that the fermented sprayed corn bran has better feeding attraction and is also beneficial to the absorption of nutrient substances such as protein.
Example 14 Yeast, Lactobacillus-flavor enhancing substance, ZEN, DON enzyme preparation degradation of ZEN and DON toxins
1. Experimental materials: corn bran: 300 kg; corn thick syrup (20% dry matter content): 700L; liquid ammonia; activating a culture medium: molasses 20g/L, peptone 20g/L, KH2PO40.2g/L,MgSO4·7H2O 0.2g/L,(NH4)2HPO40.4g/L, tween-6015 g/L and corn flour 5 g/L; saccharomyces cerevisiae microbial inoculum, lactobacillus microbial inoculum, and enzyme preparation for degrading ZEN and DON.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of activation medium into a 20L fermentation tank, adding 100g of saccharomyces cerevisiae microbial inoculum, rotating speed of 100g of lactic acid microbial inoculum is 500r/min, temperature is 37 ℃, ventilation is 0.5vvm, dissolved oxygen is more than 20%, and activating for 2 h; preparing for fermentation: adding 700L of corn steep liquor into a 1t fermentation tank, sterilizing, and adjusting the pH value to 7.0 by using liquid ammonia; fermenting, namely introducing the activated bacterium liquid into a 1t fermentation tank, wherein the rotating speed is 500r/min, the temperature is 37 ℃, the ventilation is 0.5vvm, and the dissolved oxygen is more than 20%; concentrating the corn steep liquor, namely putting the detoxified corn steep liquor into an evaporator, and evaporating and concentrating to 400L; carrying out enzymolysis, namely adding 220g of degraded DON enzyme preparation powder and 220g of degraded ZEN enzyme preparation powder into a fermentation tank, and carrying out enzymolysis for 2 hours at the rotating speed of 500r/min, the pH value of 7.0 and the temperature of 37 ℃ to obtain flavored ZEN and DON detoxified corn steep liquor; spraying slurry, namely adding concentrated detoxified corn slurry into a flow to mix with corn bran, drying by a tube bundle dryer and then crushing; and bagging the crushed corn husks subjected to pulp spraying.
3. Mycotoxin assay in corn steep liquor is shown in table 13.
Watch 13
The detection of flavor substances in the corn steep liquor is shown in Table 14.
TABLE 14
As shown in Table 13, the ZEN toxin degraded from 5441.78 μ g/kg initially to 70.02 μ g/kg, and the DON toxin degraded from 6306.22 μ g/kg initially to 34.12 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met. As shown in Table 14, the water-soluble protein, L-lactic acid, L-sodium glutamate, L-alanine and L-glycine of the shotcrete corn before and after fermentation were detected, and the indexes were significantly increased. The addition of the water-soluble protein enables the sprayed corn bran to be used as animal feed and is more beneficial to the absorption of nutrition, the obvious addition of the lactic acid increases sour substances in the sprayed corn bran and improves the palatability of the sprayed corn bran, and the L-sodium glutamate, the L-alanine and the L-glycine can relieve the alkaline taste in the sprayed corn bran and improve the fragrance in the sprayed corn bran, so that the fermented sprayed corn bran has better feeding attraction and is also beneficial to the absorption of nutrient substances such as protein.
Example 15 preparation of solid fermentation flavored jet corn bran
1. Experimental materials: corn bran: 300 kg; corn thick syrup (40% dry matter content): 400L; liquid ammonia; activating a culture medium: molasses 20g/L, peptone 20g/L, KH2PO40.2g/L,MgSO4·7H2O 0.2g/L,(NH4)2HPO40.4g/L, tween-6015 g/L and corn flour 5 g/L; aspergillus niger agent, Bacillus subtilis agent; a saccharomyces cerevisiae agent; a lactic acid bacteria agent.
2. The experimental process comprises the following steps: activating a microbial inoculum, adding 10L of an activation culture medium into a 20L fermentation tank, adding 70g of Aspergillus niger spore reduction microbial inoculum, 70g of Bacillus subtilis microbial inoculum and 100g of Saccharomyces cerevisiae microbial inoculum, rotating at 500r/min, ventilating at 37 ℃, ventilating at 0.5vvm, and activating for 2h when the dissolved oxygen is more than 20%; preparing for fermentation: mixing 300kg of corn husks and 400L of corn steep liquor in a feed mixer, and adjusting the pH value to 7.0 by using liquid ammonia; inoculation: introducing the activated bacterial liquid into a feed mixer, and fully stirring the materials; fermentation: putting the inoculated gunite corn bran into a fermentation bag, sealing the fermentation bag, and standing for fermentation for 4 days; drying and crushing the fermented gunite corn husk tube bundle dryer; and bagging the crushed corn husks subjected to pulp spraying.
3. The mycotoxin assay in corn steep liquor is shown in table 15.
Watch 15
The detection of flavor substances in the corn steep liquor is shown in table 16.
TABLE 16
As shown in Table 15, the ZEN toxin degraded from the initial 5221.36 μ g/kg to 820.32 μ g/kg and the DON toxin degraded from the initial 6246.81 μ g/kg to 1063.23 μ g/kg. The degradation effect is good, and the mycotoxin standard in the national feed is met. As shown in table 16, by detecting L-lactic acid, L-sodium glutamate, L-alanine and L-glycine in the gunite corn bran before and after fermentation, each index is significantly increased, so that the gunite corn bran is used as an animal feed and is more beneficial to the absorption of nutrition, the lactic acid is significantly increased, sour substances in the gunite corn bran are increased, the palatability of the gunite corn bran is improved, and the L-sodium glutamate, the L-alanine and the L-glycine can all relieve the alkaline taste in the gunite corn bran, improve the fragrance in the gunite corn bran, make the fermented gunite corn bran more attractive, and are also beneficial to the absorption of nutritional substances such as protein.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
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Claims (10)
1. A preparation method of flavor detoxified corn steep liquor, which is characterized in that,
adding DON degrading bacteria or degrading enzyme into the corn steep liquor, and degrading DON toxin by a biological method;
adding ZEN degrading bacteria or degrading enzyme into the corn steep liquor, and degrading ZEN toxin by a biological method;
adding lactobacillus and yeast into the corn steep liquor for fermentation, improving the content of amino acid and lactic acid in the corn steep liquor, and improving the flavor of the corn steep liquor to obtain the flavor-detoxified corn steep liquor.
2. The method of making flavor-detoxified corn steep liquor of claim 1,
the DON degrading bacteria are Bacillus subtilis with the Latin name of Bacillus subtilis, the Bacillus subtilis is preserved in China general microbiological culture Collection center in 2018, 08 and 13 months, the preservation number is CGMCC NO.16254, and the preservation address is as follows: the institute of microbiology, national academy of sciences No. 3, Xilu No.1, Beijing Korean district, China;
the ZEN degrading bacteria are Aspergillus niger, the Latin name of the ZEN degrading bacteria is Aspergillus niger, the ZEN degrading bacteria are preserved in China general microbiological culture Collection center (CGMCC) in 11-23 th of 2017, the preservation number is CGMCC NO.14639, and the preservation address is as follows: the institute of microbiology, China academy of sciences, No. 3, Xilu No.1, Beijing Korean district, Beichen, China.
3. The method of making flavor-detoxified corn steep liquor of claim 1,
the lactobacillus is lactobacillus plantarum, the Latin name of the lactobacillus plantarum is Lactobacillus plantarum, the lactobacillus is preserved in the China general microbiological culture Collection center in 2018, 08 and 14 months, the preservation number is CGMCC No.16256, and the preservation address is as follows: the institute of microbiology, national academy of sciences No. 3, Xilu No.1, Beijing Korean district, China;
the yeast is Saccharomyces cerevisiae, the Latin name of the Saccharomyces cerevisiae is Saccharomyces cerevisiae, the strain is preserved in China general microbiological culture Collection center in 13.09.2018, the preservation number is CGMCC No.16469, and the preservation address is as follows: the institute of microbiology, China academy of sciences, No. 3, Xilu No.1, Beijing Korean district, Beichen, China.
4. The method of making flavor-detoxified corn steep liquor of claim 1,
adding ZEN degrading bacteria or ZEN degrading enzyme into the corn steep liquor, and adding DON degrading bacteria or DON enzyme for degradation specifically comprises the following steps:
adding any one of ZEN degrading bacteria and DON degrading bacteria, ZEN degrading bacteria and DON degrading enzyme, ZEN degrading enzyme and DON degrading bacteria, ZEN degrading enzyme and DON degrading enzyme, ZEN degrading bacteria and DON degrading enzyme into the corn steep liquor, wherein ZEN degrading and DON degrading can be carried out step by step or synchronously.
5. The method of making flavor-detoxified corn steep liquor of claim 1,
the ZEN content in the flavor detoxified corn steep liquor is lower than 100 mug/kg, the DON content is lower than 500 mug/kg, and the probiotic content is more than or equal to 109CFU/ml, increased lactic acid, glutamic acid and glycine content.
6. The method of making flavor-detoxified corn steep liquor of claim 1,
the ZEN and DON degrading enzyme is a solid enzyme preparation or a liquid enzyme preparation;
the ZEN and DON degrading bacteria are solid bacteria preparation or liquid activated seed liquid.
7. The method of making flavor-detoxified corn steep liquor of claim 6,
the activation method of the ZEN and DON degrading bacteria is characterized in that the ZEN and DON degrading bacteria are respectively inoculated into a fermentation tank containing an activation culture medium and activated for 2-3 hours to prepare the ZEN and DON degrading bacteria;
wherein the rotating speed of the fermentation tank is 100-.
8. The method of making flavor-detoxified corn steep liquor of claim 1,
the degrading enzyme is prepared by fermenting degrading bacteria or is introduced into host cells to be a recombinant expression vector with ZEN degrading enzyme coding genes, and then the ZEN and DON degrading enzyme is obtained by host cell expression.
9. A preparation method of a flavor feed product is characterized in that,
spraying the flavored detoxified corn steep liquor prepared by the method of claim 1 onto a feed product.
10. The method of claim 9, wherein the step of,
the feed product comprises corn bran, wheat bran or corn germ meal.
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